Cincinnati, Ohio U S A Philip W. Madson President
BEYOND the SQUARE BOX in a CORNFIELD
MORE THAN 6,000 ETHANOL PLANTS WORLDWIDE SOURCE: DR. JOHN MURTAGH
RANGE OF TECHNOLOGIES EMPLOYED
Agrana
TODAY IN USA SQUARE BOX IN A CORNFIELD
Natural gas
AROUND THE WORLD
TARKIM
REEVE AGRI-ENERGY
MGP
BIOETANOL GALICIA MAX. HOURLY WIND PRESSURE
POUNDMAKER
CASTILLA y LEON
HUSKY
ALCO BIO
ALCO BIO
ENSUS
Coming Soon Lacq,, France Rotterdam, Netherlands Immingham,, UK Rostock, Germany Polskie Mlyny,, Poland Osage, USA
FEEDSTOCKS ALTERNATIVE ENERGY STRATEGIES
WORLD COMMODITY PRICES
MONTANA s GRAINS
EXAMPLE 20 MM GPY PLANT FEEDSTOCK Ton/Yr DDGS Ton/Yr PRO-FAT % BD WHEAT 210,000 (+8%) 70,000 (+26%) 34-40 BARLEY 234,000 (+21%) 98,000 (+77%) 28-34 CORN (base) 194,000 55,500 39-43
WHEAT vs. CORN PLANT INVESTMENT OPERATING COST + 15-20 % + 2-3 CENTS PER GALLON DDGS QUANTITY QUALITY + 25-30 % LOWER PRO-FAT
BARLEY vs. CORN PLANT INVESTMENT + 20-30 % OPERATING COST + 4-6 CENTS PER GALLON DDGS QUANTITY QUALITY + 70-80 % LOW PRO-FAT and PALATABILITY
ALTERNATIVE FEEDSTOCKS
NEW USA PLANTS MULTIPLE FEEDSTOCKS BARLEY WHEAT CORN MILO HULLESS BARLEY DEHULLED BARLEY (HULLS TO BOILER)
NEW EUROPEAN PLANTS MULTIPLE FEEDSTOCKS BARLEY WHEAT CORN (MAIZE) GRAIN SORGHUM (MILO) TRITICALE SUGAR JUICE MOLASSES
LET MOTHER NATURE HELP
SunSpudsTM SpudsTM SUGAR Not Grain, Not Cellulose TUBER Proprietary Hybrid of Sunflower and Jerusalem Artichoke PERENNIAL High Resistance, Low Input Agricultural Crop FARMING & STORAGE Modified Potato Practice
Plant growth to 10 ft.
SunSpuds Tubers
Ethanol Feedstocks Comparison Basis: 30MM GPY
Plant growth to 10 ft.
SunSpudsTM SpudsTM Above-ground biomass for boiler fuel
Biomass Fuel SUNSPUDS
ALTERNATIVE ENERGY STRATEGIES
POWER GENERATION WITH WASTE HEAT RECOVERY
TO GRID TO PLANT ABENGOA STEAM DRY ANIMAL FEED GAS TURBO- GENERATOR EXHAUST BOILER EXHAUST DRYER WET DISTILLERS CO-PRODUCT
Cattle Manure Digestion for Boiler Fuel
E 3 CATTLE FEEDLOT MANURE BOILER DIGESTER METHANE STEAM ETHANOL PLANT FERTILIZER WET CATTLE FEED
3 E
Coming Soon Farmers Ethanol
HUSKY TO GRID DRY ANIMAL FEED TO PLANT GAS TURBO- GENERATOR EXHAUST HRSG EXHAUST DRYER H.P. STEAM TO REFINERY WET DISTILLERS CO-PRODUCT
HUSKY H.P. STEAM FROM HRSG REFINERY EXHAUST STEAM ETHANOL PLANT H.P. STEAM
BRAZIL STRATEGY CANE EXTRACTION BAGASSE BOILER SUGAR JUICE STEAM ETHANOL ETHANOL PLANT STEAM GENERATOR ELECTRICITY TO GRID
TOTAL ENERGY BALANCE (Energy ratio) Gasoline Ethanol Ethanol (BRAZIL) Ethanol (CORN) Ethanol (Renova, E 3, Farmers ).8 to 1 9 to 1 1.67 to 1 5 to 1
IF BIOMASS FOR BOILER FUEL (USA) (5MMM GPY ETHANOL) @ US$40 / TON BIOMASS THEN $400,000,000 OR 12.5 / GAL VS. 30 / GAL (NATURAL GAS) SAVINGS $875,000,000 PER YEAR
BIOMASS BOILER FUEL OR ETHANOL FEEDSTOCK???
CELLULOSE as FEEDSTOCK
U.S.A. LIQUID FUEL DEMAND 175 Billion Gallons per year Corn Million Tons Required 1,850 Produced 310 Max. Possible Production 500
FUEL ETHANOL PRACTICAL LIMIT (North America) 6 Billion Gallons per year from square boxes in corn fields < 4% of fuel requirements
Natural gas
What is the most abundant organic molecule on earth? Cellulose!
When will the FIRST Cellulose to Ethanol Plant be built???
CELLULOSE - TO - ETHANOL 1898 WWI 1932 WWII 1952 1985 - Germany - USA - Germany - USA - Germany Russia Japan - World - 50 Gallons/Ton - 2 Plants - Scholler Process - KATZEN Plant - Improved Process - (Operating 2004) - Technology Understood Uneconomic
BIOETHANOL SUGAR STARCH CELLULOSE TECHNICAL COMPLEXITY TECHNICAL COMPLEXITY TECHNICAL COMPLEXITY FEEDSTOCK FEEDSTOCK FEEDSTOCK COST COST COST
IS THERE ANOTHER WAY?
Wild Maize Corn Energy Corn
Biomass Fuel ENERGY CORN
Wild Wheat Energy Wheat
Biomass Fuel ENERGY WHEAT
ADD CATTLE
POLITICAL OPPORTUNITY RFS Program Advanced Fuels
Year New RFS Schedule (Billions of gallons) Total RFS Corn Limit Cellulose Min. Advanced Other* 2009 11.10 10.5-0.60 2010 12.95 12.0 0.10 0.85 2011 13.95 12.6 0.25 1.10 2012 15.20 13.2 0.50 1.50 2013 16.55 13.8 1.00 1.75 2014 18.15 14.4 1.75 2.00 2015 20.50 15.0 3.00 2.50 2016 22.50 15.0 4.25 3.00 2022 36.00 15.0 16.00 5.00 *Other could be wheat, barley (non-corn) as well as cellulose
MONTANA S S SECRET FOR GREEN TRANSPORTATION
MONTANA MASS TRANSIT