44 The right angle gearbox of the series with circular output flange The is the logical refinement of our series. This right angle gearbox series was designed especially for spacesaving installation in a rightangle position of the motor/gearbox combination. Low backlash High output torque the industry s highest torque density Precise, easy and flexible motor mounting Balanced motor pinion High efficiency 24 ratios 3: to 52: Low noise Consistent quality (ISO 0 and 400) Operable in any mounting position Lifetime lubrication Numerous options Economy Line
45 Technical data page 46 2 Dimensions page 49 3 Product code page 98 4 Technical background page 09 5 Dimensioning / Calculation page 4 www.neugart.com and Neugart Calculation Program (NCP) 6 CAD drawings, Dimension sheets page 5 www.neugart.com and Tec Data Finder (TDF)
46 Technical data Gearbox characteristics 040 060 080 20 Z (2) Service life 20,000 t L h Service life at T 2N x 0.88 30,000 Efficiency at full load (3) η % Min. operating temperature T min 25 C Max. operating temperature T max Protection class IP 54 94 92 2 88 3 S Standard lubrication Grease Klüberplex BEM 3432 OP 6 F Food grade lubrication Grease Klübersynth UH 4222 OP 7 L Low temperature lubrication (8) Grease ISOFLEX TOPAS L 32 N Installation position S Standard backlash j t arcmin S Torsional stiffness (3) c g Nm / arcmin Gearbox weight m G kg Standard housing surface Any < 2 < 6 < 3 < < 25 < 8 < 5 < 3 2 < 28 < 2 < 7 < 5 3 0.6 0.8.5 2 3.8 5. 9.6 2.9 0.6 0.8.6 2 4. 5. 0.4 2.9 2 0.6 0.8.5 2 3.9 5. 9.9 2.9 3 0.5.7 4.4 2 0.6.9 5 4 2 0.7 2. 5.5 6 3 Angle stage: Uncoated aluminum Planetary stage: Citrox Black Running noise (7) Q g db(a) 68 73 75 Max. bending moment based on the gearbox input flange () M b Nm 2 5 0.5 26 Motor flange precision DIN 42955N Output shaft loads 040 060 080 20 Z (2) Radial force for 20,000 h (4)(5) F r 20,000 h 200 400 750 750 Axial force for 20,000 h (4)(5) F a 20,000 h 200 500 000 2500 Radial force for 30,000 h (4)(5) F r 30,000 h 60 340 650 500 N Axial force for 30,000 h (4)(5) F a 30,000 h 60 450 0 200 Static radial force (5)(6) F r Stat 200 0 250 2000 Static axial force (5)(6) F a Stat 240 800 600 3800 Moment of inertia 040 060 080 20 Z (2) Mass moment of inertia (3) J kgcm² 0.032 0.049 0.032 0.049 0.032 0.048 0.22 0.376 0.223 0.378 0.223 0.240 0.97.409 0.93.424 0.93.368.849 3.204.99 3.397.99 3.75 2 3 () Max. motor weight* in kg = (2) Number of stages (3) The ratiodependent values can be retrieved in the Tec Data Finder www.neugart.com (4) These values are based on an output shaft speed of n2=00 rpm (5) Based on center of output shaft 0.2 x Mb Motor length in m * with symmetrically distributed motor weight * with horizontal and stationary mounting (6) Other (sometimes higher) values following changes to T2N, Fr, Fa, cycle, and service life of bearing. Application specific configuration with NCP www.neugart.com (7) Sound pressure level from m, measured on input running at n=3000 rpm no load; i=5 (8) Optimal operating temperature max. 50 C
Technical data 47 Output torques 040 060 080 20 i () Z (2) 4.5 4 40 (6) 80 (6) 3 6 9 53 (6) 05 (6) 4 7.5 24 67 (6) 30 (6) 5 8.5 25 65 35 7 6 8 50 20 8 5 5 38 95 0 6.5 (6) 44 (6) 30 (6) 20 (6) 9 20 (6) 44 20 (6) 260 (6) 2 8 (6) 44 0 230 5 20 (6) 44 20 260 6 20 (6) 44 20 260 20 2 Nominal output torque (3)(4) T 2N Nm 8 40 0 230 25 20 44 20 260 32 8 40 0 230 40 7.5 8 50 20 20 44 0 260 60 20 44 20 260 80 20 44 20 260 00 8 44 0 230 20 20 44 20 260 60 3 8 40 0 230 200 20 44 20 260 256 8 40 0 230 320 7.5 8 50 20 52 7 22 28 3 0 30 85 68 4 2 38 07 208 5 3.5 40 04 26 7 0 29 80 92 8 8 24 6 52 0 26 208 336 9 32 92 46 2 29 76 368 5 32 92 46 6 32 92 46 20 2 Max. output torque (4)(5) T 2max Nm 29 76 368 25 32 92 46 32 29 76 368 40 2 29 80 92 32 76 46 60 32 92 46 80 32 92 46 00 29 76 368 20 32 92 46 60 3 29 76 368 200 32 92 46 256 29 76 368 320 2 29 80 92 52 () Ratios (i=n /n 2) (2) Number of stages (3) For nn (4) Values for feather key (code A ): for repeated load (5) 30,000 rotations of the output shaft permitted; see page 09 (6) Different lifetime: 0,000 h at T2N
48 Technical data Output torques 040 060 080 20 i () Z (2) 22.5 66 80 360 3 28 86 240 474 4 35 80 220 500 5 26 80 78 340 7 27 80 380 8 25 430 0 33 88 260 500 9 40 88 240 520 2 36 88 220 500 5 40 88 240 520 6 40 88 240 520 20 2 Emergency stop torque (3) T 2Stop Nm 36 80 220 500 25 40 88 240 520 32 36 80 220 500 40 27 80 380 40 88 220 520 60 40 88 240 520 80 40 88 240 520 00 36 88 220 500 20 40 88 240 520 60 3 36 80 220 500 200 40 88 240 520 256 36 80 220 500 320 27 80 380 52 Input speeds 040 060 080 20 i () Z (2) 5000 4500 (6) 3500 (6) 2850 (6) 3 5000 4500 (6) 3550 (6) 2950 (6) 4 5000 4500 (6) 3600 (6) 3050 (6) 5 5000 4500 4000 (6) 3500 (6) 7 5000 4500 4000 (6) 3500 (6) 8 5000 4500 4000 3500 0 5000 4500 (6) 3250 (6) 2950 (6) 9 5000 4500 (6) 3850 (6) 3050 (6) 2 5000 4500 4000 (6) 3500 (6) 5 5000 4500 4000 (6) 3450 (6) 6 5000 4500 4000 (6) 3500 (6) 20 2 Average thermal input speed at T 2N and S (4)(5) n N min 5000 4500 4000 3500 (6) 25 5000 4500 4000 3500 32 5000 4500 4000 3500 40 5000 4500 4000 3500 5000 4500 4000 3500 60 5000 4500 4000 3500 80 5000 4500 4000 3500 00 5000 4500 4000 3500 20 5000 4500 4000 3500 60 3 5000 4500 4000 3500 200 5000 4500 4000 3500 256 5000 4500 4000 3500 320 5000 4500 4000 3500 52 Max. mechanical input speed (4) n Limit min 8000 3000 00 6500 () Ratios (i=n /n 2) (2) Number of stages (3) Permitted 000 times (4) Applicationspecific speed configurations with NCP www.neugart.com (5) See page 09 for the definition (6) Average thermal input speed at 50% T2N and S
Dimensions 49 D6 D5 D4 D3 Z G H D20 L L7 L3 L4 L5 L6 D22 D2 D26 Q3 B D L22 L23 L2 L20 D23 G3 Drawing corresponds to a 080 / stage / output shaft with feather key / 9 mm clamping system / motor adaptation 2part square universal flange / B5 flange type motor All other variants can be retrieved in the Tec Data Finder at www.neugart.com Geometry* 040 060 080 20 Z () Pitch circle diameter output D 34 52 00 Shaft diameter output D3 h7 0 4 20 25 Shaft collar output D4 2 7 25 35 Centering diameter output D5 h7 26 40 60 80 Housing diameter D6 40 60 80 5 Mounting thread x depth G 4x M4x6 M5x8 M6x0 M0x6 Total length L 0 47 84 249.5 23 59.5 20.5 277 2 35.5 72 29 304.5 3 Shaft length output L3 26 35 40 55 Centering depth output L7 2 3 3 4 Clamping system diameter input D26 More information on page 99 Motor shaft diameter j6/k6 Max. permissible motor shaft length Min. permissible motor shaft length Centering diameter input Centering depth input Pitch circle diameter input Motor flange length Diagonal dimension input Overall height D20 L20 D2 L2 D22 L22 D23 Mounting thread x depth G3 4x Flange cross section input Q3 L23 The dimensions vary with the motor/gearbox flange. The input flange geometries can be retrieved for each specific motor in the Tec Data Finder at www.neugart.com Output shaft with feather key (DIN 6885 T) A 3 x 3 x 8 A 5 x 5 x 25 A 6 x 6 x 28 A 8 x 7 x 40 Feather key width (DIN 6885 T) B 3 5 6 8 Shaft height including feather key (DIN 6885 T) H.2 6 22.5 28 Shaft length from shoulder L4 23 30 36 50 Feather key length L5 8 25 28 40 Distance from shaft end L6 2.5 2.5 4 5 Center hole (DIN 332, type DR) Z M3 x 9 M5 x 2.5 M6 x 6 M0 x 22 Smooth output shaft Shaft length from shoulder L4 23 30 36 50 A B OP 7 OP 6 () Number of stages * Dimensions in mm
98 Product code Series 060 008 S S S B Economy planetary gearbox Economy planetary gearbox Formerly Economy planetary gearbox Economy planetary gearbox Economy planetary gearbox Economy planetary gearbox W W W W Economy planetary gearbox Formerly W Economy planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox Precision planetary gearbox W Precision hypoid (planetary) gearbox Precision hypoid gearbox Over the course of the years 205/206, Neugart will be introducing a new product code. It will supersede the option values (OP) used previously. In the transitional phase, the catalog will list both the product code and the OP value. The step by step conversion will be announced separately for each of the series. Our tried and tested Tec Data Finder has been optimized for intuitive use and now generates the CAD data and dimension sheets for you. It also automatically forms the corresponding product code. Details can be found at: www.neugart.com Frame size 040 Frame size 40 050 Frame size 50 060 Frame size 60 0 Frame size 0 Frame size 080 Frame size 80 0 Frame size 0 Frame size 0 5 Frame size 5 20 Frame size 20 40 Frame size 40 42 Frame size 42 55 Frame size 55 60 Frame size 60 Frame size 200 Frame size 200 W W W Separator Ratio ) 003 Ratio i = 3 004 Ratio i = 4 005 Ratio i = 5 ) ) 007 Ratio i = 7 ) 008 Ratio i = 8 ) 00 Ratio i = 0 ) ) 009 Ratio i = 9 ) 02 Ratio i = 2 ) 05 Ratio i = 5 06 Ratio i = 6 020 Ratio i = 20 025 Ratio i = 25 ) 032 Ratio i = 32 035 Ratio i = 35 2 040 Ratio i = 40 2) 050 Ratio i = 50 ) 0 Ratio i = 0 Ratio i = ) 060 Ratio i = 60 ) 080 Ratio i = 80 ) 00 Ratio i = 00 ) 20 Ratio i = 20 ) 60 Ratio i = 60 ) 200 Ratio i = 200 ) 3 256 Ratio i = 256 ) 320 Ratio i = 320 ) 52 Ratio i = 52 W W ) Not for frame size 55 or 60 2) Not for frame sizes 50,,, 20 3) Number of stages W Z 3)
99 3 A C E9 / 20 / 40 / 63 / B5 / M5 See next page Separator Frame size W W W Z 3) Clamping system diameter input 40 50 40 50 /2/3 8 mm Clamping system diameter A 40 50 40 50 /2/3 9 mm Clamping system diameter B 40 60 60 50 60 60 60 60 60 60 60 60 60 80 60 80 60 80 80 80 5 5 5 42 80 80 80 5 20 20 20 20 20 20 20 0 5 20 20 20 20 0 60 55 55 5 42 5 42 5 42 42 2/3 mm Clamping system diameter C 4 mm Clamping system diameter D 0 0 0 40 0 0 0 5 5 0 0 5 40 40 42 5 0 0 5 5 40 40 42 42 2/3 2/3 2/3 40 40 42 2/3 200 200 42 42 40 40 42 42 200 200 2 200 200 2 9 mm Clamping system diameter E 24 mm Clamping system diameter F 35 mm Clamping system diameter G 42 mm Clamping system diameter H 48 mm Clamping system diameter K No clamping system N W W W Input system Standard input system A OP 25 Input system with metal bellowtype coupling F W W W Output flange design Standard output flange 3 OP 4 Output flange (W)PLScompatible 4 W W W Output shaft design OP 7 Output shaft with feather key (DIN 6885 T) A OP 6 Smooth output shaft B A) OP 26 Toothed output shaft (DIN 5480) C Flange output shaft D OP 27 Flange output shaft with dowel hole E OP 24 Hollow output shaft on one side F Hollow output shaft on both sides G A) Possible only for output flange design code 3 W W W Surface Standard surface S W W W Lubrication Standard lubrication S OP 6 Food grade lubrication F OP 7 Low temperature lubrication L W W W Torsional backlash Standard backlash S OP 8 Reduced backlash R Separator
00 Product code 060008SSSB3AC E 9 / 20 / 40 / 63 / B5 / M5 See previous page Input design W W W Z Motor adaptation 2part round universal flange Y Motor adaptation 2part square universal flange E Motor adaptation one part R No motor adaptation round universal flange 2) T No motor adaptation square universal flange 2) W No motor adaptation input shaft ) ) The product code ends after this option 2) The product code ends after motor shaft diameter has been entered OP 29 OP 30 OP See page 0 for the definition Motor shaft diameter 4 4 mm Motor shaft diameter 5 5 mm Motor shaft diameter 6 6 mm Motor shaft diameter 6.35 6,35 mm Motor shaft diameter 7 7 mm Motor shaft diameter 8 8 mm Motor shaft diameter 9 9 mm Motor shaft diameter 9.5 9,5 mm Motor shaft diameter 9.525 9,525 mm Motor shaft diameter 0 0 mm Motor shaft diameter mm Motor shaft diameter 2 2 mm Motor shaft diameter 2.7 2,7 mm Motor shaft diameter 4 4 mm Motor shaft diameter 5.875 5,875 mm Motor shaft diameter 6 6 mm Motor shaft diameter 9 9 mm Motor shaft diameter 9.05 9,05 mm Motor shaft diameter 20 20 mm Motor shaft diameter 22 22 mm Motor shaft diameter 24 24 mm Motor shaft diameter 28 28 mm Motor shaft diameter 32 32 mm Motor shaft diameter 35 35 mm Motor shaft diameter 38 38 mm Motor shaft diameter 42 42 mm Motor shaft diameter 48 48 mm Motor shaft diameter For clamping system diameter 8 9 4 9 24 35 42 48 Max. motor shaft length [mm] Max. permissible motor shaft length Free text length without decimal places Centering diameter [mm] Centering diameter Free text length to two decimal places Pitch circle diameter [mm] Pitch circle diameter Free text length to one decimal place Flange type motor W W W B5 B5 Flange type motor B4 B4 Flange type motor Available on inquiry Mounting thread M2 M2 Mounting thread M3 M3 Mounting thread M4 M4 Mounting thread M5 M5 Mounting thread M6 M6 Mounting thread M8 M8 Mounting thread M0 M0 Mounting thread M2 M2 Mounting thread M6 M6 Mounting thread
Input design 0 W W Z 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) (/4) (9) 20 (24) 60 (/4) 80 (9) 20 (24) (/4) (9) 0 (24) Y E R 40 (8/9/) 60 (9) 20 (35) 60 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (35) 60 (/4) 80 (9) 20 (24) 60 (9) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9/) (9) (24) 20 (35) 55 (35/42) 50 (8/9) (/4) (9) 20 (24) 55 (35) (/4) (9) 20 (24) 60 (9) 20 (35) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) (9) (24) 0 (35) (/4) (9) 0 (24) (/4) (9) 0 (24) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) (/4) (9) 20 (24) OP 29 Economy Line T W 40 (8/9/) 60 (9) 20 (35) 60 (35) 40 (N) 60 (N) 80 (N) 20 (N) 60 (N) 60 (9) 20 (35) 60 (N) 80 (N) 20 (N) 50 (8/9/) (9) (24) 20 (35) 55 (35/42) 60 (9) 20 (35) (9) (24) 0 (35) 40 (8/9) 60 (/4) 80 (9) 20 (24) 60 (/4) 80 (9) 20 (24) 50 (8/9) (/4) (9) 20 (24) OP 30 OP Frame size (Clamping system diameter) Z W (/4/9) (/4/9/24) 5 (4/9/24/35) 42 (9/24/35/42) (35/42/48) (4/9) (9/24) 5 (24) (/4/9) (/4/9/24) 0 (4/9/24/35) 40 (9/24/35/42) 200 (35/42/48) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) Y 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) E R (4/9) (9/24) 5 (24) (4/9) (4/9/24) 0 (9/24) 40 (24) 200 (48) (4/9) (4/9/24) 5 (9/24) 42 (24) (4/9) (9/24) 5 (24) OP 29 Precision Line T 5 (35) 42 (35/42) (48) 0 (35) 40 (35/42) 200 (35/42) 5 (35) 42 (35/42) 5 (35) 42 (35/42) OP 30 W OP Frame size (Clamping system diameter) Project modifications In addition to the widely diversified Neugart product portfolio and the standardized modification options it contains, our gearboxes can also be modified to specifications for our customers projects. Of course, we can also work together with you in elaborating the optimal solution. Simply contact us at: sales@neugart.com Possible project modifications: Custom made lubrication Gearbox surface finishing Adaptation to the output shaft Adaptation to the output flange Direct motor attachment Adaptation of the input system Adaptation of the input flange ATEX certification for use in explosive environments Custom made gearboxes Individual design or performance data optimized to your application: A development department specializing in custom made gearboxes has been a success at Neugart for years. Our experienced engineers will be pleased to advise you on the complex challenges of gearbox engineering and to develop a gearbox tailored precisely to your performance and quality needs. Also see page 8 for examples.
Max. transferable output torque 09 Max. transferable output torque Calculations of gear teeth service lives differentiate between long life and finite life. See diagram. Long life All Neugart planetary gearboxes are designed for the long life range within the specified nominal torques T 2N. The load specifications can be reached any number of times without the gear teeth failing. Finite life Intermittent duty may transfer brief torque peaks or increased application factors that exceed the specified nominal torque T 2N. Calculating the max application torque T 2application * The total output shaft rotations under the increased application torques are determined. * The resulting max increase factor f is determined from the diagram. * The max transferable application torque T 2max_application is calculated: T 2max_application = f x T 2N * The application torque T 2application may not exceed the gearbox s calculated max application torque T 2max_application T 2max_application T 2application Increase factor f as a function of the total output shaft rotations Finite life range Long life range.7.6.5 Increase factor f.4.3.2. 0.9 0.8 0,000 30,000 00,000,000,000 0,000,000 5,000,000 00,000,000,000,000,000 Total output shaft rotations Ambient conditions The following ambient conditions for the thermal design serve as the basis for the catalog values: * The motor does not heat up the gearbox * Flange mounted plate (application side): Square plate = 2 x gearbox output flange size Material: steel * Plate connected via machine bed: 20 C on one side * No hindrance to gearbox convection * Ambient temperature: 20 Application specific configuration with NCP www.neugart.com