PARTS MANUAL Models EY35 / EY40 ENGINES PUB-EP5716A Rev. 04/00
940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail: sales@robinamerica.com www.robinamerica.com Copyright 2000 Robin America, Inc.
HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are know as the PRODUCT NUMBER. All Robin 4 cycle engines have a Product Number label similar to the label illustrated below. PRODUCT NUMBER LABEL PRODUCT NUMBER LABEL LOCATIONS The Product Number Label has a 15 digit alphanumeric string that consists of the SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please note the illustration below: E Y 3 5 0 X X X X SPEC NO. (11 digits) CODE NO. (4 digits) PRODUCT NO. (15 digits) - 3 - '00-04
MANUAL LAYOUT 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:electrical Device Group). 3. REF. No. The Reference number identifies the part illustration with the corresponding part number in the part list. 4. SUBASSEMBLY SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly part reference number is indicated by the number led by "-" such as "-1", "-2". 5. PART NUMBER It is the number assigned for sales unit. Use the PART No. when making an order. 6. DESCRIPTION It is designation of the part. 7. QTY. Quantity of each part used for each product. 8. REMARKS This gives a distinctive feature and/or a supplementary comment for the type, the specification, and the part concerned. It also shows part number(s) interchangeable for the part. 9. FROM-TO This section shows the CODE No. to indicate the history of progress in which improved parts have been introduced in the product. The FROM-TO CODE No. helps to identify PART No. being employed in the product concerned. See the examples below: - The part is used in the product irrespective of CODE No. 2101- The part is used in the products with CODE No. of 2101 and after this number. - 2100 The part is used in the products with CODE No. of 2100 and before this number. - 4 - '00-04
GROUP INDEX Group Name Page CRANKCASE GROUP... 6 CRANKSHAFT GROUP... 8 INTAKE and EXHAUST GROUP... 10 GOVERNOR GROUP... 14 COOLING and STARTING GROUP... 16 FUEL, LUBRICANT GROUP... 20 ELECTRIC DEVICE GROUP - RECOIL START... 24 ELECTRIC DEVICE GROUP - ELECTRIC START... 26 ELECTRIC DEVICE GROUP - 150 WATT CHARGING... 32 ELECTRIC DEVICE GROUP - OIL SENSOR... 34 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION AY... ASSEMBLY CP... COMPLETE EX... EXPORT (from Japan) FIG.... FIGURE FR.... FRONT "... INCH INCL.... INCLUDE ~L... LITER L=... LENGTH (in. mm) L.H. (LH)... LEFT-HAND SIDE MECH... MECHANICAL NO (NON)... NONE OPT.... OPTIONAL O.S.... OVER SIZE SYMBOL DESCRIPTION P=... PITCH (in mm) P.T.O. (PTO)... POWER TAKE OFF REF.... REFERENCE R.H. (RH)... RIGHT HAND SIDE RR.... REAR STD.... STANDARD SW... SWITCH T=... THICKNESS (in mm) UN... UNIT U.S.... UNDER SIZE ~V... VOLTAGE ~W... WATT W/... WITH W/O... WITHOUT - 5 - '00-04
SECTION 1 CRANKCASE GROUP FIG. 100 EY35 & EY40-6 - '00-04
SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 223-10201-01 CRANKCASE CP 1 EY35 100 224-10201-01 CRANKCASE CP 1 EY40, recoil start 100 224-10202-01 CRANKCASE CP 1 EY40, electric start 100 20 224-14202-03 VALVE GUIDE 2 Oversize 100 30 044-03500-90 OIL SEAL 1 35 X 48 X 8 100 40 060-03500-10 BALL BEARING 1 BB6207C3 100 50 005-26081-80 DOWEL PIN 2 100 60 010-50802-90 STUD 2 100 70 010-50602-00 STUD 2 100 80 040-11400-30 OIL DRAIN PLUG 2 100 90 021-11400-20 GASKET, oil drain plug 2 100 105 010-50800-31 STUD 1 100 135 224-75501-03 GROMMET 1 100 210 224-11102-01 MAIN BEARING COVER, CP 1 100 220 044-03500-90 OIL SEAL 1 35 X 48 X 8 100 230 060-03500-10 BALL BEARING 1 BB6207C3 100 270 224-63601-03 OIL GAUGE 1 100 280 021-32000-10 GASKET 2 100 290 224-15201-03 GASKET, bearing cover 1 100 300 001-13083-50 BOLT and WASHER, AY 8 100 301 001-65061-20 BOLT 1 100 302 003-70060-00 GASKET 1 100 325 224-44201-01 WIRE BRACKET, CP 1 100 610 223-13301-03 CYLINDER HEAD 1 EY35 100 224-13301-03 CYLINDER HEAD 1 EY40 100 620 223-15101-03 GASKET, head 1 EY35 100 224-15101-03 GASKET, head 1 EY40 100 650 002-38100-00 FLANGE NUT 8 100 655 010-51002-80 STUD 4 100 660 010-51002-70 STUD 4 100 810 224-14301-11 TAPPET COVER 1 100 820 224-14401-01 BREATHER PLATE, CP 1 100 830 224-15301-03 GASKET, tappet cover 1 100 840 224-15401-03 GASKET, tappet cover 1 100 850 085-11200-00 RUBBER PIPE 1 12.5 X 16 X M 100 860 011-00600-30 FLANGE BOLT 2 100 *960 223-99001-07 GASKET SET 1 EY35 224-99001-07 GASKET SET 1 EY40 *The gasket set includes the following: Fig 100 items 280, 290, 620, 830, 840 Fig 300 items 340, 550, 560 EY35 & EY40-7 - '00-04
SECTION 2 CRANKSHAFT GROUP FIG. 200 EY35 & EY40-8 - '00-04
SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 223-20302-11 CRANKSHAFT, CP 1 EY35, SAE 1 in. Keyway 200 224-20302-11 CRANKSHAFT, CP 1 EY40, SAE 1 in. Keyway 200 223-20601-11 CRANKSHAFT, CP 1 EY35, SAE PUMP 200 224-20503-11 CRANKSHAFT, CP 1 EY40, SAE PUMP 200 223-20401-11 CRANKSHAFT, CP 1 EY35, SAE TAPER 200 224-20402-11 CRANKSHAFT, CP 1 EY40, SAE TAPER 200 223-20201-11 CRANKSHAFT, CP 1 EY35, METRIC KEY 25mm 200 224-20201-11 CRANKSHAFT, CP 1 EY40, METRIC KEY 30mm 200 223-20701-11 CRANKSHAFT, CP 1 EY35, METRIC TAPER 200 224-20701-11 CRANKSHAFT, CP 1 EY40, METRIC TAPER 200 40 023-03500-10 SPACER, T=1.05 1 select one piece only 200 023-03500-60 SPACER, T= 1.20 1 select one piece only 200 023-03500-70 SPACER, T=1.35 1 select one piece only 200 50 002-18180-00 NUT 1 200 60 003-20180-00 SPRING WASHER 1 200 65 003-10180-00 WASHER 1 200 70 005-32044-01 WOODRUFF KEY 1 200 120 224-25104-13 SPACER 1 200 200 224-14502-03 BALANCER HOLDER 1 200 210 224-24301-01 BALANCER, CP 1 200 220 061-01500-10 NEEDLE BEARING 2 200 230 224-24201-03 BALANCER GEAR 1 1 200 240 001-13083-00 BOLT and WASHER AY 4 200 310 224-22501-10 CONNECTING ROD AY 1 200 320 217-23001-13 CONNECTING ROD BOLT 2 200 330 224-23102-03 OIL SCRAPER 1 200 340 224-23201-13 ROD LOCK WASHER 1 200 350 223-23301-03 PISTON PIN 1 EY35 200 224-23301-03 PISTON PIN 1 EY40 200 360 223-23401-13 PISTON 1 EY35, STD 200 223-23402-13 PISTON 1 EY35, oversize 0.25mm 200 223-23403-13 PISTON 1 EY35, oversize 0.50mm 200 360 224-23401-23 PISTON 1 EY40, STD 200 224-23402-23 PISTON 1 EY40, oversize 0.25mm 200 224-23403-23 PISTON 1 EY40, oversize 0.50mm 200 370 223-23501-17 PISTON RING SET 1 EY35, STD 200 223-23502-17 PISTON RING SET 1 EY35, oversize 0.25mm 200 223-23503-17 PISTON RING SET 1 EY35, oversize 0.50mm 200 370 224-23501-17 PISTON RING SET 1 EY40, STD 200 224-23502-17 PISTON RING SET 1 EY40, oversize 0.25mm 200 224-23503-17 PISTON RING SET 1 EY40, oversize 0.50mm 200 380 056-52200-11 CLIP 2 200 EY35 & EY40-9 - '00-04
SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 EY35 & EY40-10 - '00-04
SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-31901-01 CAMSHAFT 1 300 35 030-94000-81 LOCK PIN 1 300 50 224-33301-03 TAPPET 2 300 60 208-33601-13 VALVE SPRING 2 300 70 208-33701-03 SPRING RETAINER 2 300 75 217-33801-03 RETAINER LOCK 2 300 80 224-33401-03 INTAKE VALVE 1 300 90 224-33501-03 EXHAUST VALVE 1 300 160 224-41901-03 GOVERNOR SLEEVE 1 300 310 224-30121-01 MUFFLER, CP 1 Large, 12" tall 300 224-30101-01 MUFFLER, CP 1 Medium, 10.5" tall 300 224-30303-01 MUFFLER, CP 1 Small, 7" tall 300 320 224-34221-01 MUFFLER COVER 1 Large 300 224-34201-01 MUFFLER COVER 1 Medium 300 224-34203-01 MUFFLER COVER 1 Small 300 330 224-35021-11 MUFFLER BRACKET 1 Large 300 224-35001-01 MUFFLER BRACKET 1 Medium 300 224-35003-01 MUFFLER BRACKET 1 Small 300 340 224-35101-03 GASKET, exhaust 1 300 360 011-00600-10 FLANGE BOLT 4 300 370 001-11081-60 BOLT and WASHER AY 2 300 540 224-32901-03 INSULATOR 1 300 550 224-35202-03 GASKET, insulator 1 300 560 208-36003-03 GASKET 2, insulator 1 300 570 002-27060-00 NUT 2 300 595 003-10060-00 WASHER 2 300 600 003-20060-00 SPRING WASHER 2 300 EY35 & EY40-11 - '00-04
SECTION 3 FIG. 310 INTAKE and EXHAUST GROUP CYCLONE, LOWER INLET A B CYCLONE, TOP INLET C SINGLE STAGE 510-2 520-140 580 EY35 & EY40-12 - '00-04
SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 510 224-32615-00 AIR CLEANER AY 1 Lower inlet 310A 224-32803-10 AIR CLEANER AY 1 Top inlet 310B 224-32701-00 AIR CLEANER AY 1 Single stage 310C -2 207-32721-08 PACKING 1 310-3 207-32690-08 GROMMET 1 A and B only 310-140 224-32740-08 WING NUT 1 310C 520 207-32606-18 ELEMENT SET 1 310 224-32601-08 ELEMENT SET 1 310C 580 011-00600-20 FLANGE BOLT 2 310 650 207-43904-01 KNOB 1 A and B only 310 EY35 & EY40-13 - '00-04
SECTION 4 GOVERNOR GROUP FIG. 400 EY35 & EY40-14 - '00-04
SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-42301-01 GOVERNOR LEVER CP 1 400 20 224-42201-03 GOVERNOR SHAFT 1 400 30 214-42701-01 GOVERNOR ROD 1 400 40 214-42801-03 ROD SPRING 1 400 60 001-14062-50 BOLT and WASHER AY 1 400 70 018-60600-20 NUT 1 400 80 224-42501-13 GOVERNOR SPRING 1 400 90 224-42101-13 GOVERNOR YOKE 1 400 100 004-35040-80 SCREW and WASHER AY 2 400 310 224-43304-01 SPEED CONTROL CP 1 400 340 207-43505-11 STOP PLATE CP 1 400 355 020-00800-10 WASHER 1 400 365 001-65064-00 BOLT 1 400 370 002-27060-00 NUT 1 400 380 017-90800-12 WING NUT 1 400 395 003-11080-00 WASHER 1 400 400 056-50400-10 CLIP 1 400 440 011-60400-10 BOLT 1 400 445 021-70800-10 FRICTION WASHER 1 400 EY35 & EY40-15 - '00-04
SECTION 5 COOLING and STARTING GROUP FIG. 500 EY35 & EY40-16 - '00-04
SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-51242-06 BLOWER HOUSING CP 1 EY35, Black 500 224-51544-01 BLOWER HOUSING CP 1 EY40 500 20 223-91762-03 LABEL, trademark 1 EY35 500 224-91660-03 LABEL, trademark 1 EY40 500 40 011-00600-10 FLANGE BOLT 5 500 60 224-52701-03 CYLINDER BAFFLE 1 500 80 011-00600-10 FLANGE BOLT 1 500 90 224-52601-01 HEAD COVER CP 1 500 100 224-55201-01 PULLEY COVER 1 Used without recoil 500 130 056-61000-21 CLAMP 1 500 145 056-60002-50 CLAMP 2 500 EY35 & EY40-17 - '00-04
SECTION 5 COOLING and STARTING GROUP FIG. 510 NEW STYLE OLD STYLE 220 EY35 & EY40-18 - '00-04
SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 210 224-50102-10 RECOIL STARTER AY 1 New Style 510 224-50102-00 RECOIL STARTER AY 1 Old Style 510-1 246-50115-08 SPIRAL SPRING 1 510 133-50115-08 SPIRAL SPRING 1 Old Style 510-2 224-50126-08 REEL 1 New Style 510 224-50120-08 REEL 1 Old Style 510-3 207-50110-08 STARTER ROPE 1 510-4 206-50101-08 STARTER KNOB 1 510-5 246-50125-08 RATCHET 2 510 224-50125-08 RATCHET 2 Old Style 510-6 246-50130-08 FRICTION SPRING 1 New Style 510 209-50130-08 FRICTION SPRING 1 Old Style 510-7 227-50135-08 RETURN SPRING 2 New Style 510 224-50135-08 RETURN SPRING 2 Old Style 510-8 209-50140-08 FRICTION PLATE 1 Old Style 510-9 209-50150-08 THRUST WASHER 1 Old Style 510-11 224-50150-08 STARTER PULLEY 1 New Style 510 224-50145-08 STARTER PULLEY 1 Old Style 510-12 129-50155-08 SPRING WASHER 1 Old Style 510-14 149-50152-08 NUT 1 Old Style 510-20 224-50155-08 THRUST WASHER 1 Old Style 510-35 246-50160-08 RATCHET GUIDE 1 New Style 510-49 227-50152-08 SET SCREW 1 510 220 011-00600-10 FLANGE BOLT 4 510 230 001-65081-20 BOLT 3 510 EY35 & EY40-19 - '00-04
SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 EY35 & EY40-20 - '00-04
SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-60133-01 FUEL TANK, CP 1 Black 600 20 073-20039-00 LABEL, warning 1 600 30 043-04300-15 FUEL TANK CAP CP 1 600 40 064-13600-10 FUEL FILTER 1 600 50 064-20036-01 FUEL STRAINER AY 1 600-1 064-20002-20 FILTER 1 600-2 064-20030-30 RUBBER PACKING 1 600-3 064-20036-10 CUP 1 600 51 001-10061-20 BOLT and WASHER AY 1 600 52 003-10060-00 WASHER 1 600 60 002-18080-00 NUT 4 600 61 003-20080-00 SPRING WASHER 4 600 80 085-10600-00 RUBBER PIPE 1 6 X 12 X 78mm 600 82 085-10600-00 RUBBER PIPE 1 6 X 12 X 100mm 600 90 056-11100-20 HOSE CLAMP 4 600 110 224-61601-01 FUEL TANK BRACKET CP 1 600 122 002-38100-00 FLANGE NUT 4 600 EY35 & EY40-21 - '00-04
SECTION 6 FUEL, LUBRICANT GROUP FIG. 610-62 EY35 & EY40-22 - '00-04
SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 210 223-62301-00 CARBURETOR AY 1 EY35 610 224-62342-10 CARBURETOR AY 1 EY40 610-1 224-62536-08 THROTTLE VALVE 1 EY35 610 224-62535-08 THROTTLE VALVE 1 EY40 610-2 209-62351-08 SCREW 4 EY35 610 209-62351-08 SCREW 2 EY40 610-3 224-62526-08 CHOKE VALVE 1 EY35 610 224-62525-08 CHOKE VALVE 1 EY40 610-5 206-62421-08 PILOT JET 1 EY35 610 224-62420-08 PILOT JET 1 EY40 610-6 209-62305-08 PILOT SCREW 1 610-8 224-62520-08 SHAFT AY, choke 1 EY35 610 224-62573-08 SHAFT AY, choke 1 EY40 610-11 224-62530-08 SHAFT AY, throttle 1 EY35 610 224-62534-08 SHAFT AY, throttle 1 EY40 610-12 224-62543-08 BOLT 1 610-14 224-62312-18 NEEDLE VALVE A 1 610-15 214-62515-08 PIN 1 610-16 224-62552-08 FLOAT CHAMBER BODY 1 610-17 207-62345-08 INSERT WASHER 1 610-18 206-62540-08 CHAMBER PACKING 1 610-19 224-62507-08 FLOAT AY 1 610-20 224-62440-08 MAIN NOZZLE 1 EY35 610 224-62555-08 MAIN NOZZLE 1 EY40 610-22 125-62440-08 MAIN JET, #107.5 1 EY35 610 109-62404-08 MAIN JET, #112.5 1 EY40 610-23 209-62354-08 CROSS SCREW 1 610-24 239-62550-08 CLIP 1 610-32 106-62392-18 SEAL 1 EY40 610-40 224-62452-08 SCREW 1 610-41 206-62446-08 SPRING 2 610-60 156-62351-08 PACKING 1 EY40 610-62 106-62392-18 SEAL 1 EY40 610 EY35 & EY40-23 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - RECOIL START FIG. 700 Old Style EY35 & EY40-24 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - RECOIL START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-70173-08 FLYWHEEL 1 700 14 224-70135-08 EXCITER COIL 1 700 17 224-70150-08 PULSER COIL 1 700 35 004-35062-00 SCREW and WASHER AY 2 700 50 214-73201-11 WIRE 1 CP 1 700 60 066-00003-71 SWITCH AY 1 700 066-20000-11 STOP BUTTON 1 Obsolete, use 066-00003-71 700 70 015-00400-50 TAPPING SCREW 2 700 90 224-77002-01 WIRE CLAMP CP 1 700 100 065-01401-90 SPARK PLUG 1 700 110 065-50000-51 SPARK PLUG CAP 1 700 500 224-72203-11 IGNITION COIL CP 1 700 510 003-10060-00 WASHER 2 700 520 024-10900-50 GROMMET 1 700 530 205-78201-01 CLAMP CP 1 700 540 004-35062-50 SCREW and WASHER AY 2 700 560 004-35041-20 SCREW and WASHER AY 2 700 570 011-00600-20 FLANGE BOLT 1 700 600 224-72250-01 KTR UNIT 1 700 606 011-00600-50 FLANGE BOLT 1 700 EY35 & EY40-25 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC START FIG. 710 EY35 & EY40-26 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC START REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-70123-08 FLYWHEEL 1 710 12 224-70140-08 LAMP COIL 1 710 14 224-70135-08 EXCITER COIL 1 710 17 224-70150-08 PULSER COIL 1 710 20 224-71002-03 RING GEAR 1 710 35 004-35062-50 SCREW and WASHER AY 2 710 90 224-77002-01 WIRE CLAMP 1 710 100 065-01401-60 SPARK PLUG 1 710 110 065-50000-51 SPARK PUG CAP 1 710 130 214-79007-01 BOLT CP 2 710 150 003-10080-00 WASHER 2 710 160 003-20080-00 SPRING WASHER 2 710 500 224-72203-11 IGNITION COIL 1 710 507 002-27060-00 NUT 1 710 510 003-10060-00 WASHER 2 710 517 003-20060-00 SPRING WASHER 1 710 520 024-10900-50 GROMMET 1 710 530 205-78201-01 CLAMP CP 1 710 540 004-35062-50 SCREW and WASHER AY 2 710 550 004-35063-00 SCREW and WASHER AY 2 710 560 004-35041-20 SCREW and WASHER AY 2 710 570 011-00600-20 FLANGE BOLT 1 710 580 224-72250-01 KTR UNIT 1 710 606 011-00600-50 FLANGE BOLT 1 710 EY35 & EY40-27 - '00-04
SECTION 7 FIG. 720 ELECTRIC DEVICE GROUP - ELECTRIC STARTER NEW STYLE -5 OLD STYLE EY35 & EY40-28 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - ELECTRIC STARTER REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 120 224-70502-00 STARTING MOTOR AY 1 New Style 720 214-70502-10 STARTING MOTOR AY 1 Old Style 720-2 235-70535-08 BRUSH (+) 1 New Style 720 214-70535-08 BRUSH (+) 1 Old Style 720-3 235-70545-08 BRUSH SPRING 2 New Style 720 113-70545-08 BRUSH SPRING 2 Old Style 720-4 235-70530-08 BRUSH HOLDER AY 1 New Style 720 214-70530-08 BRUSH HOLDER AY 1 Old Style 720-5 235-70560-08 YOKE AY 1 New Style 720-6 235-70550-08 ARMATURE AY 1 New Style 720 214-70565-08 ARMATURE AY 1 Old Style 720-7 224-70551-08 PINION AY 1 New Style 720 214-70559-08 PINION AY 1 Old Style 720-8 224-70553-08 PINION STOPPER SET 1 New Style 720 214-70561-08 PINION STOPPER SET 1 Old Style 720-9 246-70500-08 FRONT COVER AY 1 New Style 720 214-70501-08 FRONT COVER AY 1 Old Style 720-10 235-70540-08 BRUSH (-) 1 New Style 720 214-70540-08 BRUSH (-) 1 Old Style 720-11 246-70505-08 REAR COVER AY 1 New Style 720 113-70505-08 REAR COVER AY 1 Old Style 720-12 113-70510-08 CASE METAL 1 720-17 235-70575-08 THROUGH BOLT 1 New Style 720 210-70527-08 THROUGH BOLT 1 Old Style 720-23 235-70555-08 WASHER KIT 1 New Style 720 214-70555-08 WASHER KIT 1 Old Style 720-27 113-70553-08 POLE CORE SET SCREW 4 Old Style 720-29 214-70560-08 FRONT METAL 1 New Style 720-40 235-70565-08 M BUSH 1 1 New Style 720-41 235-70566-08 M BUSH 2 1 New Style 720-52 246-70580-08 O RING 1 New Style 720 EY35 & EY40-29 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX FIG. 730 EY35 & EY40-30 - '00-04
SECTION 7 ELECTRIC DEVICE GROUP - CONTROL BOX REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 180 011-00600-10 FLANGE BOLT 2 730 190 073-20044-80 LABEL, battery 1 730 200 224-75115-21 CONTROL BOX CP 1 730 210 073-20044-60 LABEL, starter switch 1 730 212 002-17050-00 NUT 2 730 214 003-20050-00 SPRING WASHER 2 730 220 066-00003-30 SWITCH 1 730-1 066-00099-80 KEY 2 730 230 217-71401-01 DIODE RECTIFIER CP 1 730 240 004-31061-20 SCREW 1 730 243 003-20060-00 SPRING WASHER 1 730 260 232-73105-01 WIRE 5 CP 1 730 270 224-91804-13 LABEL, engine name 1 730 280 224-75401-11 BRACKET 1 1 730 290 224-75402-11 BRACKET 2 1 730 300 066-10000-10 MAGNETIC SWITCH 1 730 310 232-73106-01 WIRE 6 CP 1 730 315 253-73101-01 WIRE 1 CP 1 730 320 227-73106-01 WIRE 6 CP 1 730 330 224-73102-01 WIRE 3 CP 1 730 335 224-73117-01 WIRE 17 CP 1 730 340 214-73101-11 WIRE 1 CP 1 730 350 214-78501-03 WIRE CASING 1 730 384 056-30000-20 WIRE BAND 1 730 505 002-27060-00 NUT 1 730 515 003-20060-00 SPRING WASHER 1 730 EY35 & EY40-31 - '00-04
SECTION 7 ELECTRIC START - 150 WATT CHARGING FIG. 740 EY35 & EY40-32 - '00-04
SECTION 7 ELECTRIC START - 150 WATT CHARGING REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 10 224-70172-08 FLYWHEEL 1 740 16 224-70201-08 STATOR 1 740 17 224-70150-08 PULSER COIL 1 740 20 224-71002-03 RING GEAR 1 740 25 214-75201-23 ADAPTER, starter 1 740 37 004-11061-40 SCREW 4 740 100 065-01401-90 SPARK PLUG 1 See Figure 710 710 110 065-50000-51 SPARK PLUG CAP 1 See Figure 710 710 180 011-00600-10 SCREW 2 740 190 073-20044-80 LABEL 1 740 200 224-75105-01 CONTROL BOX 1 740 210 073-20004-10 LABEL, starter switch 1 740 211 001-65051-60 BOLT 1 740 212 002-17050-00 NUT 2 740 214 003-20050-00 SPRING WASHER 2 740 280 224-75401-11 BRACKET 1 740 285 224-75402-11 BRACKET 1 740 291 234-71901-01 REGULATOR 1 740 300 214-77001-10 MAGNETIC SWITCH AY 1 740 306 001-65062-50 BOLT 1 740 307 003-10060-00 WASHER 1 740 308 003-20060-00 SPRING WASHER 1 740 340 224-73201-01 WIRE AY 1 740 350 214-78501-03 WIRE CASING 1 740 410 224-72602-01 STARTER SWITCH 1 740 420 073-20004-00 LABEL 1 740 500 224-72203-11 IGNITION COIL 1 740 510 003-10080-00 WASHER 1 740 520 024-10900-50 GROMMET 1 740 530 205-78201-01 CLAMP 1 740 540 004-35062-50 SCREW and WASHER 4 740 560 004-35041-20 SCREW and WASHER 2 740 580 224-72250-01 KTR UNIT 1 See Figure 710 710 606 011-00600-50 FLANGE BOLT 1 See Figure 710 710 EY35 & EY40-33 - '00-04
SECTION 7 OIL SENSOR FIG. 750 NEW STYLE OLD STYLE EY35 & EY40-34 - '00-04
SECTION 7 OIL SENSOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 700 KS3-11031-01 OIL LEVEL SENSOR 1 New Style 750 224-76204-11 OIL LEVEL SENSOR 1 Obsolete, use KS3-11031-01 750 710 224-76064-03 OIL SENSOR JOINT 1 Old Style 750 730 224-77104-01 BRACKET 1 Old Style 750 740 001-65063-00 BOLT 2 Old Style 750 741 003-20060-00 SPRING WASHER 2 Old Style 750 742 002-17060-00 NUT 2 Old Style 750 745 964-21080-20 GROMMET 2 Old Style 750 746 020-00800-50 WASHER 2 Old Style 750 747 023-00601-80 SPACER 2 Old Style 750 760 224-73121-01 WIRE 21 CP 1 New Style 750 224-73113-01 WIRE 13 CP 1 Old Style 750 775 001-10081-60 BOLT and WASHER AY 1 New Style 750 790 056-60002-60 CLAMP 2 New Style 750 056-60001-70 CLAMP 3 Old Style 750 EY35 & EY40-35 - '00-04
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