Metalfor Araus 1360 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Instruction Kit Metalfor Araus 2005300-14 1 Display Bracket 4000134 1 Flow Sensor 2000613 1 Header Sensor Standard 2000322-1 1 Arm Assembly 2000311-2 1 Deflector Plate 2000612-1 1 Deflector Plate Installation Kit 2001305-2 1 Deflector reinforcing bar 2000605 1 Deflector mounting bar 2000607 1 Carriage bolt 3/8 x 2 in. 2002021-38200 2 Hex nut 3/8 in. 2002051-38 2 Split lock washer 3/8 in. 2002061-38 2 Flat washer 3/8 in. 2002071-38 2 Lower Adjuster 2000255-3 1 Outer bearing holder 1-1/4 in. 2000251-1 1 Inner bearing holder 1-1/4 in. 2000509 1 Bearing flange 2000661 2 Flat washer 3/8 in. 2002071-38 4 Carriage bolt 10 x 20mm 2002121-10020 3 Carriage bolt 10 x 30mm 2002121-10030 4 Hex flange nut 10mm 2002157-10 7 Split lock washer 10mm 2002161-10 7 Roll pin 1/4 x 1/2 in. 2002209-25050 2 Lower Adjuster Installation Kit 2001301-12 1 Decal Do Not Adjust, Use Lower Adjuster 2000132 1 Spacer 44x5 2000259-3 1 Drill template 2000511 1 Spacer plate 2000561 2 Drill bit 2001000-41 1 Transfer punch 2001003-41 1 Square file 2001006 1 Bearing 2001009-30 1 Woodruff key 8mm 2001018 1 File handle 2001019 1 Offset link 2001037 1 Washer 1.25 in. ID x.075 in. thick 2002222 1 Washer.625 in. ID x.150 in. thick 2002223 2 Alcohol swab packet 2002811 1 PN: 2005300-14 March 2007 Rev B 1
Metalfor Araus 1360 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Cable Kit Metalfor Araus 2001273 1 Cab cable 2000402-2 1 Distribution cable 2000403-1 1 Flow sensor cable 2000406-11 1 Power cable 2000452-7 1 Elevator speed cable 2000408-1 1 Ground speed cable 2000407-1 1 Cable installation kit DR 125/150 2000901-12 1 Drill bit 1/4 in. 2001001-25 1 Hole saw 1-3/8 in. 2001002-138 1 Silicon sealant 2001011 1 Terminal splice tab 2002746 4 Alcohol swab packet 2002811 4 Gray plastic cable clamps 2002812 8 Cable ties 15 in. 2002817-15 25 Cable ties 6 in. 2002817-6 50 Cable clamp 2002820 10 Adhesive mounting base 2 way 2002821-2 12 Grommet 3/4 in. I.D. x 1-3/8 in. P.H.D. 2002824-75 1 Parts Kit Metalfor 2001312-52 1 Header sensor installation kit 2000330-4 1 S-hook 2000329-3 1 Cap screw 5/16 x 1 in. 2002001-31100 3 Lock nut 5/16 in. 2002055-31 3 Flat washer 5/16 in. 2002071-31 4 Flow sensor installation kit 2001300-14 1 Sensor mounting bar 2000618 2 Drill bit 11/32 in. 2001000-34 1 Wing nut 5/16 in. 2002058-31 4 Split lock washer 5/16 in. 2002061-31 4 Flat washer 5/16 in. 2002071-31 4 SS button head screw 5/16 x 1 in. 2002073-31100 4 Monitor bracket installation kit 2001304-10 1 Drill bit 9/32 in. 2001000-28 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 3 Hex nut 1/4 in. 2002051-25 4 Split lock washer 1/4 in. 2002061-25 4 Flat washer 1/4 in. 2002071-25 6 Self-tapping screw 5/16 x 3/4 in. 2002075-31075 3 2 March 2007 Rev B
Metalfor Araus 1360 Note: Indented items indicate parts included in an assembly listed above Part Name/Description Part Number Quantity Elevator Mount System (EMS) 2005705 1 Elevator Mount Unit (EMU) 3000616-3 1 Battery power cable 2000909-3 1 EMS installation kit 2001322-1 1 Fuse 15 amp 2000061-15 3 Screw driver proximity switch 2001038 1 Hex nut 1/4 in. 2002051-25 6 Hex lock nut 1/4 in. 2002055-25 6 External tooth lock washer 1/4 in. 2002063-25 6 Self-tapping screw #8 x 3/8 in. 2002075-08038 5 Phillips pan head screw 1/4 in. x 1-3/4 in. 2002087-25175 6 Sheet metal screw #14 x 1/2 in. 2002232-14050 3 Permanent marking pen 2002813 1 EMS instruction kit 2001323-1 1 Cable tie 15 in. 2002817-15 10 Cable tie 6 in. 2002817-6 20 Installation instructions Generic 2005647-1 1 Moisture Sensor 26-1/2 ft. 2000411-7 1 PN: 2005300-14 March 2007 Rev B 3
Metalfor Araus 1360 Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Item Page Installing Display 5 Installing Cab and Distribution Cables 6 Installing Power Cable 7 Installing Elevator Speed Cable 8 Installing Ground Speed Cable 9 Installing Header Height Sensor 10 Installing Flow Sensor & Elevator Deflector 11 Installing Lower Elevator Adjuster 15 Installing Elevator Mount Unit (EMU) 18 Installing Moisture Sensor 21 Final Inspection 22 Operational Checkout 23 4 March 2007 Rev B
Metalfor Araus 1360 Installing Display Parts required for procedure: (1) Display (1) Post bracket (1) Marking pen (1) Drill bit 9/32 in. (3) Hex head cap screw 1/4 x 1 in. (3) Split lock washer 1/4 in. (3) Flat washer 1/4 in. (3) Hex nut 1/4 in. Step-by-Step Procedure 1. Position display bracket in front-right corner of cab as shown in Figure 1. Figure 1. Display installed 2. Mark locations for top (3) mounting holes and bottom mounting holes if possible. 3. Drill mounting holes using provided 9/32 in. drill bit. 4. Detach cab liner and secure bracket using provided 1/4 in. fasteners. 5. Attach display to U-bracket as shown in Figure 1. PN: 2005300-14 March 2007 Rev B 5
Metalfor Araus 1360 Installing Cab Cable & Distribution Cable Parts required for procedure: (1) Cab cable (1) Distribution cable (1) Alcohol swab packet Plastic cable clips Cable ties Step-by-Step Procedure 1. Connect rectangular D-shaped 25-pin connector of cab cable to mating connector of display. IMPORTANT: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Route cable down along cab post. Use adhesive backed cable clips to secure cable to post. 3. Route cable to right-rear corner of cab. 4. Pass cable through to exterior side of cab along with existing cables that exit cab. NOTE: It will likely be necessary to remove electrical panel for this procedure as shown in Figure 2. 5. Mate 24-pin plug connector of cab cable with 24-pin receptacle of distribution cable. Figure 2. Electrical panel removed for cable routing 6 March 2007 Rev B
Metalfor Araus 1360 Installing Power Cable Parts required for procedure: (1) Power cable Cable ties Step-by-Step Procedure 1. Locate batteries and positive post buss bar as shown in Figure 3. Positive post Figure 3. Power terminals near battery 2. Connect fused ring terminal of power cable to positive post of buss bar as shown in Figure 3. 3. Connect other ring terminal (no fuse) to a nearby chassis stud. Make sure that chassis stud is a reliable ground. 4. Route power cable forward to distribution cable. 5. Connect 3-position tower connector of power cable to mating connector of distribution cable. PN: 2005300-14 March 2007 Rev B 7
Metalfor Araus 1360 Installing Elevator Speed Cable Parts required for procedure: (1) Elevator speed cable Cable ties Step-by Step Procedure 1. Locate shaft speed sensor as shown in Figure 4. Splice Figure 4. Elevator speed sensor connection 2. Splice elevator speed cable into combine harness as shown in Figure 4. 3. Route elevator speed cable forward to distribution cable. 4. Connect 2-position tower connector of elevator speed cable to mating connector of distribution cable. 8 March 2007 Rev B
Metalfor Araus 1360 Installing Ground Speed Cable Parts required for procedure: (1) Ground speed cable Cable ties Step-by Step Procedure 1. Locate ground speed sensor on top of transmission as shown in Figure 5. Ground speed cable Sensor Front of machine Figure 5. Ground speed sensor 2. Splice ground speed cable into combine harness that plugs into sensor. 3. Route cable along ledge above transmission to right side of machine as shown in Figure 5. 4. Route cable up to distribution cable. 5. Connect 2-position shroud connector of ground speed cable to mating connector of distribution cable. PN: 2005300-14 March 2007 Rev B 9
Metalfor Araus 1360 Installing Header Height Sensor Parts required for procedure: (1) Header height sensor Cable ties Step-by-Step Procedure 1. Position header sensor up against frame under right side of cab as shown in Figure 6. Ensure that no interference exists between threaded rod of header sensor and cab when header sensor is in position for marking. Figure 6. Header position sensor installed 2. Mark locations of middle front and rear slots of header sensor frame onto frame of combine. 3. Punch and drill (2) holes using provided punch and 11/32 in. drill bit. 4. Fasten header sensor to combine frame using provided 5/16 in. fasteners. 5. Secure chain of threaded arm assembly to feeder house. Use an existing fastener on feeder house if available. If no fastener is available, drill an 11/32 in. hole and install a hook anchor with a 5/16 in. cap screw. 6. Connect 3-position shroud connector of header sensor cable to mating connector of distribution cable. 10 March 2007 Rev B
Metalfor Araus 1360 Installing Flow Sensor & Elevator Deflector Parts required for procedure: (1) Flow sensor (1) Elevator deflector (2) Mounting bar (with threaded holes) (1) Mounting bar 1 x 1-1/4 x 5 in. (1) Reinforcing bar 1/4 x 1-1/4 x 6-13/16 in. (1) Drill bit 11/32 in. (1) Drill bit 13/32 in. (4) Button head screw 5/16 x 1 in. (4) Split lock washer 5/16 in. (4) Flat washer 5/16 in. (2) Carriage bolt 3/8 x 2 in. (2) Split lock washer 3/8 in. (2) Flat washer 3/8 in. (2) Hex nut 3/8 in. Step-by-Step Procedure 1. Draw outline for section of elevator head to be cut out using a marker as shown in Figure 7. 3 in (76 mm) 6-1/2 in (165 mm) 3-3/8 in (86 mm) Figure 7. Flow sensor hole dimensions PN: 2005300-14 March 2007 Rev B 11
Metalfor Araus 1360 2. Cut hole for flow sensor as illustrated in Figure 7 using a plasma cutter or other suitable cutting tool. 3. Position flow sensor on top of elevator as shown in Figure 8. Using (2) top holes of flow sensor as a guide, make (2) marks for drilling Holes A on top of elevator. 9.9 cm, 3-7/8 Holes B 5/16 Wing Nut Holes A 5/16 lockwasher 8.9 cm, 3-1/2 1/4 Bar 1/4 Reinforcing Bar 5/16 x 1 Button Head Deflector Plate 3/8 x 2 Carr iage Bolt Mounting Bar Figure 8. Flow sensor and deflector dimensions 12 March 2007 Rev B
Metalfor Araus 1360 4. Drill (2) marked holes using provided 11/32-inch drill bit. 5. Install (1) 1/4-inch bar (with 2 threaded holes in it) on top of elevator over Holes A in Figure 8. Install (2) 5/16 x 1-inch button head screws with lock washers into 1/4-inch bar from inside elevator as shown in Figure 8. Make sure to tighten screws securely. 6. Measure 9.9 cm down from top edge of elevator. Mark Holes B as shown in Figure 8. Place flow sensor on top of elevator again and make a mark in center of each slot in flow sensor housing for Holes B. 7. Drill Holes B using provided 11/32-inch drill bit. Install another 1/4-inch bar on front side of elevator as shown in Figure 8. Install (2) 5/16 x 1-inch button head screws with lock washers into 1/4-inch bar from inside elevator as shown in Figure 8. Make sure to tighten screws securely. NOTE: Do not install flow sensor at this time. Deflector plate must be installed first. 8. Refer to Figure 8 and measure forward 8.9 cm from top back edge of elevator head. Make a mark across top of elevator. Mark on elevator head should be directly over top shaft of elevator. 9. Refer to Figure 8 and make 2 additional marks that intersect the mark made in the previous step. Marks should be 10.2 cm apart and centered side to side on top of elevator. It is important that these marks be centered to ensure that deflector plate will be centered inside elevator head. 10. Drill (2) marked holes for deflector plate using provided 13/32-inch drill bit. 11. Install deflector plate by positioning mounting bar (1 x 1-1/4 x 5-inch) inside elevator head and then positioning deflector plate in elevator with curved end pointing towards the back of elevator. Install (2) 3/8 x 2-inch carriage bolts up through plate and bar as shown in Figure 8. 12. Install another mounting bar (1/4 x 1-1/4 x 6-13/16-inch) on top of elevator over (2) 3/8-inch bolts. Install a flat washer, lock washer and nut on both 3/8- inch bolts. 13. Tighten (2) 3/8-inch nuts that secure deflector plate until they are snug. Then use a hammer and tap on front edge of deflector plate until curved end of deflector plate hits back of elevator. 14. Securely tighten 3/8-inch deflector plate mounting fasteners. PN: 2005300-14 March 2007 Rev B 13
Metalfor Araus 1360 15. Advance conveyor chain until a paddle is directly above sprocket. Adjust top shaft until clearance between tip of paddle and deflector plate is approximately 1 cm (~1/2-inch). It may be necessary to disconnect conveyor chain to allow enough upward travel. Conveyor chain will be reconnected when lower adjuster is installed in next section. 16. Install Do Not Adjust! Use Lower Adjuster! decal on top of elevator. Use provided alcohol swabs to clean surface. 17. Install flow sensor and secure with (4) flat washers and wing nuts as shown in Figure 9. Adjust for 1 cm, (1/2 ) Paddle Clearance 10.2 cm (4 ) 125, 1200/1500 5.1 cm (2 ) 150 6.1 cm (2-3/8 ) Figure 9. Flow sensor installed 18. Route flow sensor cable down and forward to distribution cable. 19. Connect 9-position round connector of flow sensor cable to mating connector of distribution cable. 14 March 2007 Rev B
Metalfor Araus 1360 Installing Elevator Adjuster IMPORTANT: A slide adjuster must be installed at lower end of clean grain elevator so top shaft of elevator can remain in a fixed position. Weight calibration may change if top shaft is adjusted. IMPORTANT: If elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it may affect accuracy. Parts required for procedure: (1) Lower adjuster assembly (includes bearing) (1) Drill template (1) Spacer plate (1) Offset link (1) Transfer punch (1) Drill bit 13/32 in. (1) Square file (1) Alcohol swab packet (1) Decal Do Not Adjust, Use Lower Adjuster Step-by-Step Procedure 1. Remove existing bearing from lower boot of clean grain elevator as shown in Figure 10. Remove bearing Figure 10. Clean grain elevator boot PN: 2005300-14 March 2007 Rev B 15
Metalfor Araus 1360 2. Fasten drill template to lower boot (as shown in Figure 11) using existing fasteners that secured original bearing. Figure 11. Mounting plate to remove 3. Drill (4) outer holes of template using provided 13/32 in. drill bit. 4. File all (4) mounting holes to match square holes of template using provided file. 5. Remove template. 6. Install aluminum spacer and lower adjuster assembly as shown in Figure 12. 16 March 2007 Rev B
Metalfor Araus 1360 Figure 12. Lower adjuster installed 7. If conveyor chain is split, it should be connected at this time. Add or remove links as necessary. 8. Adjust tension of conveyor chain using lower adjuster. Chain is properly tensioned when links can be moved side to side on lower sprocket, but cannot be pulled away from sprocket. 9. After completing chain adjustment, tighten (4) nuts that secure lower adjuster in position. 10. Install Do Not Adjust! Use Lower Adjuster decal on side of elevator near top shaft adjustment. Future tension adjustments to conveyor chain will be made using lower adjuster. PN: 2005300-14 March 2007 Rev B 17
Metalfor Araus 1360 Installing Elevator Mount Unit (EMU) Parts required for procedure: (1) Elevator mount unit (EMU) (1) Marking pen (1) Center punch (1) Drill bit 9/32 in. (1) Metal file (5) Pan head screw 1/4 x 1-3/4 in. (5) External tooth lock washer 1/4 in. (5) Hex nut 1/4 in. (5) Lock nut 1/4 in. (4) Sheet metal screw #14 x 1/2 in. Extra fasteners are provided NOTE: Remove plastic spacer block from metal housing. Spacer will serve as a template for marking mounting holes and cutouts. If installing on a machine that will harvest rice or grass seed, a modification must be made to outlet hole of spacer block as illustrated in Figures 13 & 14. If rice or grass seed will not be harvested, do NOT make modification. Wall to remove Figure 13. Standard Block Figure 14. Modified Block 18 March 2007 Rev B
Metalfor Araus 1360 Step-by-Step Procedure 1. Position spacer block on right side of clean-grain elevator where installed EMU is shown in Figure 15. Back of spacer block should be flush with back of elevator. EMU Figure 15. EMU installed 2. Carefully trace around inlet and outlet holes of spacer block using a permanent marker or scribe. Use provided 9/32 in. drill bit to mark locations for (5) mounting holes. 3. Extend opening of inlet hole to 8 in. so outline of cutouts on elevator matches cavity on back of spacer as shown in Figure 16. IMPORTANT: Extending dimensions of inlet hole is critical for operation of EMU. If dimensions are not extended, moisture will be inaccurate due to insufficient grain passing by sensor. PN: 2005300-14 March 2007 Rev B 19
Metalfor Araus 1360 Figure 16. Holes and cutouts marked (JD 9500 shown) 4. Drill (5) mounting holes using provided 9/32 in. drill bit. 5. Cut inlet and outlet holes using an appropriate cutting tool. Stay inside marked lines. 6. File edges of holes to remove burrs or sharp edges that may wear chain paddles or prevent clean mounting of EMU. 7. Install external tooth lock washers on (5) 1/4 x 1-3/4 in. pan head screws and insert into mounting holes from inside elevator. Install hex nuts outside. 8. Install spacer block over mounting screws. 9. Secure EMU housing on top of spacer block with (5) 1/4 in. lock nuts. 10. Install (4) sheet metal screws into spacer block to complete installation. 11. Connect 2-position tower connector of EMU power cable to mating connector of EMU control circuit. 12. Connect ring terminals of power cable to same buss bar and chassis ground that system power cable is connected to. Refer to Figure 3 on page 7. 20 March 2007 Rev B
Metalfor Araus 1360 Installing Moisture Sensor Parts required for procedure: (1) Moisture sensor with integral cable (1) Moisture sensor cover (attached to EMU) (4) Self-tapping screw #8 x 3/8 in. Cable ties Step-by-Step Procedure 1. Remove (1) sheet metal screw that attaches aluminum plate to plastic housing of moisture sensor. Install ground terminal strap of moisture sensor on screw as shown in Figure 17. Attached Ground Strap Figure 17. Moisture sensor 2. Feed moisture sensor cable through hole in top of moisture sensor cover from enclosed side out as shown in Figure 17. 3. Slip aluminum housing of moisture sensor into holder until all (4) holes in aluminum housing line up with (4) holes in holder. 4. Install (4) #8 x 3/8 in. self-tapping screws through holes in moisture sensor holder into aluminum plate of moisture sensor. 5. Install moisture sensor to EMU housing by engaging tab on bottom of moisture sensor holder with tab on side of main housing, tilting sensor upward to insert sensor blade into grain cavity, and securing holder with wing nut provided. 6. Route moisture sensor cable forward to distribution cable. 7. Connect 14-position round connector of moisture sensor cable to mating connector of distribution cable. PN: 2005300-14 March 2007 Rev B 21
Metalfor Araus 1360 Final Inspection Installation is complete. Walk around combine to verify the following: All cable connections have been made. Excess cable has been tied out of way, to avoid interference All tools have been removed from combine. All fasteners are tight 22 March 2007 Rev B
Metalfor Araus 1360 Operational Checkout for Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. Step-by-Step Procedure 1. Start engine. 2. Power up monitor. a. While program is loading, verify Special Edition firmware is installed. Monitor should display Grain Harvest/Site SE followed by a version number. b. After program has loaded, a field and load should be displayed at top of screen. 3. Display Elevator Speed on screen. a. Verify elevator RPM stays at zero with separator and header OFF. b. Engage separator and verify monitor measures elevator RPM. It should be about 400 RPM at full engine speed. NOTE: On some combine models, header must be engaged to receive elevator speed signal. If no elevator speed, engage header drive. 4. Display Ground Speed on screen. a. Ground speed should register zero with combine at rest. b. Move combine slowly. Monitor should register MPH value at low speeds (below 1 MPH). c. Engage separator with combine at rest and verify monitor reads 0.0 MPH. 5. Display Head Height on screen. a. Raise and lower header. Header height value should increase and decrease respectively. 6. Display Temp on screen and verify there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to Setup Section of Operator Manual to adjust monitor to your combine. PN: 2005300-14 March 2007 Rev B 23
Metalfor Araus 1360 Revision History Date Revision Initials Comments Mar 2007 B SLH - Initial release 24 March 2007 Rev B