Specifications 860-00 HAITIAN INTERNATIONAL HOLDINGS LIMITED Unit 1105 Level 11 Metroplaza Tower 2 223 Hing Fong RD ai Fong N.T haitian@mail.haitian.com www.haitian.com Haitian Partner: HT 20170419-IV NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD. Export Processing Zone, Ningbo 315800 China +86-574-86177242 +86-574-862264 haitian@mail.haitian.com www.haitian.com
Servo drive energy-saving injection molding machine Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close cooperation with customers provide a better understanding for the challenges the injection molding industry has to face. The injection molding machine incorporates the latest energy saving technologies With a robust design and a strong mechanical structure, the machine is optimized for durability and a long working life. An intelligent user-friendly control system provides for an easy and reliable machine setup for precise molded parts. Multi-point Ejection System A great advantage for molds with different ejection requirements Various Plasticizing Screws A wide range of screw designs is available according to your material processing requirements Automatic lubricating system The clamping unit is optimized for precise lubrication of all moving parts High performance servo motor Highly responsive with closed loop control for stability and precision Aspiration for Excellence: Continuous improvement with customer counication for optimized growth Quality Assurance: Vertically integrated manufacturing with international quality practices Strong and Flexible: Modular machine design with variable machine configurations Professional Service: Prompt and efficient service support Safe Operation: Global safety standards according to your region are strictly followed and compliant Excellent injection performance Twin-cylinder injection unit with strong guide system ensures durability and precision during the injection/charging stages of the molding cycle 2 3
Servo Drive energy-saving injection molding machine Patented Servo Hydraulic Drive System for Injection Molding Machines Haitian is the global leader for servo hydraulic plastic injection molding machines. The Mars Series machine was launched in 7 and has become an industry bench mark with more than 120,000 machines sold. Our patented servo motor/gear pump drive system was designed as a whole and is not a combination of standard market components as used by our competitors. This translates into a significant advantage for repeatable high precision and low energy consumption for different molding applications and processing materials. Servo motor with counter-rotation gear pumps Servo Hydraulic Drive System The drive system utilizes a rotary encoder with pressure transducer for closed control for all machine movements. The precision and repeatability guarantees consistent molding parameters during the complete molding cycle. Fast speed and pressure changes provide a broad processing window for the molded part. oil tank cylinder control valve gear pump pressure sensor inverter permanent magnet synchronous servo motor Quick response of drive system:0.05s Energy saving rate:-80% rotary encoder mold close injection holding pressure charge cooling mold open ejector Power consumption Water consumption % % % Energy consumption Significant difference of energy consumption No energy consumption 10% traditional hydraulic pump Haitian MA/G The Mars II drive system provides significant cost savings for machine energy consumption compared to traditional hydraulic drive systems. traditional hydraulic pump Haitian MA/G The consumption of hydraulic oil cooling water is dramatically reduced due to the on-demand control of the servo drive system. Only the required quantity of oil is used during each stage of the machine cycle, which eliminates bypass oil wastage as found in traditional hydraulic systems. Excellent energy-saving drive system curve of fixed pump curve of variable pump curve of MA/G The drive system automatically adjusts the oil pressure and flow according to each stage of the molding cycle. The motor speed constantly changes to exactly meet the requirements to avoid any wastage, significantly reducing the energy consumption of the machine. During the cooling stage of the molding cycle, the motor stops, preventing undue energy consumption. This is a great advantage for thick-walled parts requiring long cooling times. Another significant advantage of the servo drive system is the energy consumption during the "holding stage" of the molding cycle. The motor reduces its speed to only deliver the oil flow needed to maintain the actually required pressure. Energy savings of % to 80% are achievable according to the respective parts. 4 5
Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA 860/260G 32 36 40 22.5 20 121 153 8 110 139 171 77 98 121 219 173 9.9 11.3 13.9 0~2 860 310 360X360 360 1 11 6.2 4.24X1.19X1.88 3 170 MA 1/370G 36 40 45 23.3 21.7 173 2 270 157 195 246 89 110 171 135 11.3 13.9 0~195 1 410X410 4 1 120 13 9.75 4.82X1.26X1.97 4.1 MA 00/540G 40 45 22.5 20 3 320 395 2 291 359 110 172 2 9 137 13.9 21.6 0~195 00 455X455 0 0 15 9.75 5.17X1.X2.05 4.9 235 MA 0/770G 45 55 22.2 20.2 366 452 546 3 411 497 1 174 170 1 21.6 26.6 0~175 0 470 510X510 510 1 62.5.95 5.48X1.43X2.15 6.3 310 44XM L35 520 32XM L35 605 70 32XM L35 6 40XM L35 7 6 Moving platen 520 ø80 4xø28 605 70 ø 4xø28 6 ø 4xø28 7 6 8x6 ø 265 5 5 40 40 Mounting hole for robot/spure picker top view from fixed platen ø1 1 ø1 1 ø1 1 ø0 0 4XM12 L 4XM12 L 4XM12 L 4XM L32 310 1-360 1-4 0-0 470-510 4240 1135 605 5 4820 1215 6 565 5170 15 670 635 5480 13 770 620 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 865 1120 05 3705 6 75 55 720 1170 17 43 720 75 1755 8 1 4440 820 75 35 960 1240 2060 45 860 1915 6 7
22 36 Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA 00/0G 55 60 22 20.3 497 601 715 452 547 651 173 0 205 9 2 21.6 26.6.3 0~170 00 540 570X570 570 1 62 22 17.75 6.3X1.52X2.2 7.8 355 MA 00/00G 60 65 70 21.7 20.6 845 992 1151 769 3 1047 238 279 324 213 2 157.7 38.2 44.9 0~1 00 600 660X660 660 0 0 62 24.05 6.88X1.88X2.52 11.3 5 MA 3600/20G 65 70 80 21.5 20 17.5 1068 1239 19 972 1127 73 279 323 422 208 0 138 38.2 44.9 58.7 0~5 3600 660 710X710 710 0 0 110 37.65 7.5X1.88X2.6.7 640 MA 40/20G 70 80 22.9 20 17.8 24 60 2355 1296 93 23 366 478 604 204 156 123 44.9 58.7 71.8 0~170 40 740 780X780 780 3 110 45 37.65 8.1X2.05X2.7.8 820 40XM20 L40 785 700 Moving platen 785 700 ø 8x8 41 40 3 40 60 4 40 60 469 85 1 Mounting hole for robot/spure picker top view from fixed platen ø0 2 ø0 ø0 ø4 SR15 ø ø4 SR15 211 96 4XM L32 4XM L32 4XM L35 8XM20 L40 540-570 600 0-660 660 0-710 740 3-780 6157 37 1274 764 664 3 6666 922 812 3600 7323 1026 917 3910 8044 1108 4 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 1977 863 5992 5299 83 19 22 949 19 24 20 5540 13 25 920 28 2126 55 1340 2275 917 2609 8 6635 1392 2277 1040 8 9
Specification INJECTION UNIT Screw Diameter Screw L /D Ratio L/D Shot Size (Theoretical) cm 3 Injection Weight (PS) g Injection Rate Injection Pressure Plasticizing Capacity(ps) Screw Speed rpm CLAMPING UNIT Clamp Tonnage Toggle Stroke Space Between Tie Bars Max.Mold Height Min. Mold Height Ejector Stroke Ejector Tonnage OTHERS Max. Pump Pressure Pump Motor Power Heater Power Machine Dimension(L W H) m Machine Weight t Hopper Capacity Kg Oil Tank Capacity L MA /0G D 80 85 22 20.7 19.6 17.6 2212 2497 2799 3456 2012 2272 47 35 553 620 766 0 159 2 115 58.7 65.4 71.8 86.5 0~ 8 8X800 8 158 55 45.65 9.6X2.3X2.62 9 MA 60/45G D 80 110 24.8 22 19.8 2036 76 31 3849 53 2344 2895 3 620 765 927 224 177 3 1 58.7 71.8 86.5 104 0~ 60 0 895X895 0 260 6 22+45 54. 10.1X2.32X2.7.2 10 MA 7800/6G D 110 120 24.4 22 20.3 2799 3456 41 4976 47 35 3805 4528 543 671 811 966 228 4 152 128 71.8 86.5 104 122 0~113 7800 980 980X980 980 260 6 22+55 67.8 10.9X2.42X2.73 36 1360 MA 00/79G D 110 120 1 24.2 22 20.2.6 3770 4562 5429 6371 3431 4151 49 5798 703 8 1012 18 211 174 6 1 86.5 104 122 139 0~113 00 1 10X10 1 0 320 215 37+55 81 11.9X2.68X2.81 47.5 10 Moving platen 105 1 1 1 580 135 1 580 135 1 105 105 Mounting hole for robot/spure picker top view from fixed platen 240 96 282 96 8XM20 L40 2 96 2 96 0 0 8XM20 L40 120 4492 9594 1170 1060 410 4786 27 1176 1106 480 51 11021 1242 16 4 5631 126 13 1278 Machine dimensions We reserve the right to make changes as a result of furhter technical advantages. 2622 2159 7698 40 2770 1102 2621 20 8981 1362 95 2707 1 2658 20 9660 22 95 2782 15 3 2343 107 80 95 2870 1710 10 11