Zhafir VenusⅡ/p Series

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Zhafir VenusⅡ/p Series Zhafir Venus Series Packaging / International 10-3800kN ZHAFIR PLASTICS MACHINERY GMBH Jubatus-Allee 8-10 963 Ebermannsdorf Germany Tel. +49-9438-9412-0 Fax. +49-9438-9412-1 E-Mail: contact@zhafir.com www.zhafir.com ZF 207-IV NINGBO ZHAFIR PLASTICS MACHINERY CO., LT No. 37, Laosan Road Beilun, Ningbo, P.R. China 315800 Tel. +86-574-86182986 Fax. +86-574-86182977 E-Mail: contact@mail.zhafir.cn www.zhafir.cn

1788 292 A 2475 B C 335 270 44 F E G H 1658 7 745 160 I 18 Technical data VE10Ⅱ/p Machine dimensions VE10 Ⅱ /p CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE10Ⅱ 10 180 520 940 520 470 335 305 120 34.3 (3.5) 770 730 mounting plane of fixed platen top plane of fixed platen 1 1296 3 2862 1180 1 1357 5382 1358 91 105-130 340 1060 1260 A B C (OP) A B C (OP) Note: The above machine size does not apply to the C type screw. Screw diameter Screw L/ ratio L/ 40 45 40 45 25.5 23 25.2 23 Platen dimensions VE10 Ⅱ /p Injection volume (theoretical) cm 3 173 213 270 252 319 395 Injection weight (PS) Screw speed g rpm 157 194 246 9 290 358 3 48 M16 L35 Plasticizing capacity (PS) Nozzle contact force 30 42 27 39 29.4 (3.0) 29.4 (3.0) 4 Ø32 Heating power kw /s 13.5 13.5 14.8 15.8 15.8 17.8 430pns 640pns 200 160 J 3 184 8 289 183 231 285 Ø 247 200 158 253 200 162 2470 2000 1580 2530 2000 1620 /s 430p 640p 300 300 277 342 434 342 434 5 247 200 158 253 200 162 2470 2000 1580 2530 2000 1620 4xM8 L16 111 180 520 4xM8 L16 128 3 19 14 30 OTHERS Connection power kw/a 430pns:32.3/57 640pns:39/69 430p:44.2/79 640p:61/110 Hopper capacity l 25 25 Machine dimension m 5.53 1.47 2.08 5.83 1.47 2.08 Machine weight t 7.8 8.5 We reserve the right to make changes as a result of further technical advantages. ( 430p, 430pns ) ( 640p, 640pns ) A B C E F G H I J 640p, 640pns 5830 3 18 380 1260 209 1818 1993 Ø125 Ø3 430p,430pns 5527 1044 1628 380 1260 207 1810 1990 Ø125 Ø3 2 3

VE1900Ⅱ 1900 470 200 5 1020 570 520 370 335 130 44.1 (4.5) 790 1884 292 A 2741 B C 335 270 49 F E G H 1649 792 781 160 I 18 Technical data VE1900Ⅱ/p Machine dimensions VE1900 Ⅱ /p CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn mounting plane of fixed platen top plane of fixed platen 1695 1510 1053 3269 19 1190 1561 6054 1561 91 105-130 340 1060 1260 A B C (OP) A B C (OP) Note: The above machine size does not apply to the C type screw. Screw diameter Screw L/ ratio L/ 40 45 45 55 25.2 23 25.5 23 Platen dimensions VE1900 Ⅱ /p Injection volume (theoretical) cm 3 252 319 395 334 412 499 Injection weight (PS) Screw speed Plasticizing capacity (PS) Nozzle contact force g rpm 9 290 358 304 375 454 3 320 27 39 35 46 60 39.2 (4.0) 39.2 (4.0) 40 M16 L35 8 Ø40 Heating power kw /s 15.8 15.8 17.8 21.2 21.2 23.4 640pns 830pns 160 160 183 231 285 231 285 346 253 200 162 247 200 165 2530 2000 1620 2470 2000 16 J Ø /s 640p 830p 300 300 342 434 5 434 5 648 253 200 162 247 200 165 2530 2000 1620 2470 2000 16 4xM8 L16 128 470 200 5 128 19 14 30 OTHERS Connection power kw/a 640pns:39/69 830pns:47.5/85 640p:61/110 830p:68.6/123 Hopper capacity l 25 Machine dimension m 6.14 1.57 2.18 6.47 1.57 2.18 Machine weight t 9.6 10 We reserve the right to make changes as a result of further technical advantages. ( 640p, 640pns ) 60 ( 830p, 830pns ) A B C E F G H I J 830p, 830pns 6474 1277 1996 460 1295 233 1908 09 Ø160 Ø3 640p, 640pns 61 3 18 1295 209 1852 2028 Ø160 Ø3 70 4 5

1988 292 130 A 3032 B C 201 25 F E G H 1660 902 919 190 I Technical data VE2300Ⅱ/p Machine dimensions VE2300 Ⅱ /p CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn VE2300Ⅱ 2300 5 0 600 11 620 570 370 1 49 (5.0) 930 880 mounting plane of fixed platen top plane of fixed platen 1835 A B C (OP) A B C (OP) 1549 1059 3532 1307 1309 1635 6589 1635 Note: The above machine size does not apply to the C type screw. 137 105-130 427 1096 1296 Screw diameter Screw L/ ratio L/ 45 55 55 60 25.5 23 25.7 23 Platen dimensions VE2300 Ⅱ /p Injection volume (theoretical) cm 3 334 412 499 471 570 678 Injection weight (PS) Screw speed Plasticizing capacity (PS) g rpm 304 375 454 428 518 617 320 320 35 46 60 46 60 71 M20 L45 Nozzle contact force Heating power kw /s 54 (5.5) 54 (5.5) 21.2 21.2 23.4 26.1 26.1 28.8 830pns 1pns 160 160 J 231 285 346 285 346 411 Ø 247 200 165 218 180 151 2470 2000 16 2180 1800 1510 /s 830p 1p 300 300 434 5 648 5 648 770 247 200 165 230 190 159 2470 2000 16 2300 1900 1590 128 5 0 600 180 OTHERS Connection power kw/a 830pns:47.5/85 1pns:51/92 830p:68.6/123 1p:78.6/139 Hopper capacity l Machine dimension m 6.74 1.82 2.3 7.06 1.82 2.3 Machine weight t 13.2 13.8 We reserve the right to make changes as a result of further technical advantages. 60 ( 830p, 830pns ) 60 ( 1p, 1pns) A B C E F G H I J 1p,1pns 7061 7 2152 470 1385 243 2003 29 Ø160 Ø3 830p,830pns 6740 1277 1996 435 1385 233 1998 19 Ø160 Ø3 6 7

VE3000Ⅱ 3000 600 240 6 12 670 620 435 1 58.8 (6.0) 0 9 20 292 130 A 3249 B C 183 25 F E G H 1705 927 999 190 I Technical data VE3000Ⅱ/p Machine dimensions VE 3000 Ⅱ /p CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn mounting plane of fixed platen top plane of fixed platen 1919 1747 1060 40 15 1310 1586 7310 1718 137 105-130 442 1066 1266 A B C (OP) A B C (OP) A B C (OP) Note: The above machine size does not apply to the C type screw. Screw diameter Screw L/ ratio L/ 55 60 55 60 65 60 65 70 25.7 23 25.9 23 25 23 23 Platen dimensions VE3000 Ⅱ /p Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force Heating power kw 471 570 678 617 735 863 792 929 1078 428 518 617 562 668 785 720 845 320 300 2 46 60 71 56 70 81 60 70 85 54 (5.5) 54 (5.5) 54 (5.5) 26.1 26.1 28.8 32.9 32.9 35.6.1.1 38.8 32 /s 1pns 0pns 1pns 160 160 160 285 346 411 346 411 483 411 483 J 38 218 180 151 214 180 153 210 180 155 2180 1800 1510 2 1800 1530 2 1800 15 /s 1p 0p 1p 300 300 300 5 648 770 648 770 905 770 905 10 230 190 159 230 193 164 230 196 169 2300 1900 1590 2300 1930 1640 2300 1960 1690 180 600 240 640 166 217 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t We reserve the right to make changes as a result of further technical advantages. 1pns:51/92 0pns:56/101 1pns:72/129 1p:78.6/139 0p:89.2/157 1p:95.5/168 7. 1.93 2.33 7.76 1.93 2.33 7.95 1.93 2.33 16.3 17.2 17.6 60 ( 1p,1pns ) 80 ( 0p,0pns ) 80 ( 1p,1pns ) 1p,1pns 7948 1697 2452 5 1388 248 2083 37 Ø160 Ø3 0p,0pns 7762 1562 2401 5 1388 248 2083 37 Ø160 Ø3 1p,1pns 7358 7 2152 5 1388 243 2006 32 Ø160 Ø3 A B C E F G H I J 8 9

VE3800Ⅱ 3800 660 2 710 1370 770 770 0 0 160 58.8 (6.0) 11 11 2152 292 130 A 3437 B C 62 10 F E G H 1684 6 1073 190 I Technical data VE3800Ⅱ/p Machine dimensions VE3800 Ⅱ /p CLAMPING UNIT Clamping force Toggle stroke Min. mold height Max. mold height Max. mold opening stroke Space between tie s H V Min. mold dimension Ejector stroke Ejector force Mold platen dimension H V kn mounting plane of fixed platen top plane of fixed platen 1970 1765 12 40 1523 10 445 1756 7682 1756 137 105-130 452 1146 1346 A B C (OP) A B C (OP) A B C (OP) Note: The above machine size does not apply to the C type screw. Screw diameter Screw L/ ratio L/ 55 60 55 60 65 60 65 70 25.7 23 25.9 23 25 23 23 Platen dimensions VE3800 Ⅱ /p Injection volume (theoretical) cm 3 Injection weight (PS) g Screw speed rpm Plasticizing capacity (PS) Nozzle contact force Heating power kw /s 471 570 678 617 735 863 792 929 1078 428 518 617 562 668 785 720 845 320 300 2 46 60 71 56 70 81 60 70 85 54 (5.5) 54 (5.5) 54 (5.5) 26.1 26.1 28.8 32.9 32.9 35.6.1.1 38.8 1pns 0pns 1pns 160 160 160 285 346 411 346 411 483 411 483 J 52 M20 L45 Ø 218 180 151 214 180 153 210 180 155 2180 1800 1510 2 1800 1530 2 1800 15 /s 1p 0p 1p 300 300 300 5 648 770 648 770 905 770 905 10 230 190 159 230 193 164 230 196 169 2300 1900 1590 2300 1930 1640 2300 1960 1690 180 660 2 710 166 217 40 OTHERS Connection power Hopper capacity Machine dimension Machine weight kw/a l m t We reserve the right to make changes as a result of further technical advantages. 1pns:51/92 0pns:56/101 1pns:72/129 1p:78.6/139 0p:89.2/157 1p:95.5/168 7.58 2.1 2.45 8.03 2.1 2.45 8.17 2.1 2.45 19.3 20.2 20.6 60 ( 1p,1pns ) 80 ( 0p,0pns ) 80 ( 1p,1pns ) 1p,1pns 8166 1697 2452 580 1388 248 2083 37 Ø160 Ø3 0p,0pns 8031 1562 2452 580 1388 248 2083 37 Ø160 Ø3 1p,1pns 7576 7 2152 580 1388 243 2006 32 Ø160 Ø3 A B C E F G H I J 35 10 11

18 18 Platen Layout VE10Ⅱ/p Platen Layout VE1900Ⅱ/p European version European version 48 M16 L35 48 M16 L35 40 M16 L35 40 M16 L35 8 Ø38 Ø160 Ø160 3 Ø160 L20 Ø 4XØ32 3 Ø160 L20 Ø 3 American version 3 19 14 30 American version 19 14 30 64 5/ -11UNC 11 8 / 4 64 5/ -11UNC 11 8 / 4 68 5/ -11UNC 11 8 / 4 68 5/ -11UNC 11 8 / 4 8 Ø32 8 Ø38 8 8 Ø Ø 8 8 Japanese version Japanese version 68 M16 L35 68 M16 L35 4 Ø32 1 2 3 0 600 1 2 3 0 600 8 8 Ø Ø 8 8 72 M16 L35 72 M16 L35 8 Ø38 1 2 3 0 6 1 2 3 0 6 Ø Ø Ø120 1 2 3 0 6 1 2 3 0 6 1 2 3 0 6 1 2 3 0 6 12 13

Platen Layout VE2300Ⅱ/p Platen Layout VE3000Ⅱ/p European version European version M20 L45 M20 L45 32 M20 L45 32 M20 L45 Ø160 Ø160 Ø160 L20 Ø Ø160 L20 Ø American version American version 68 3/ -10UNC 11 4 / 2 68 3/ -10UNC 11 4 / 2 68 3/ -10UNC 11 4 / 2 68 3/ -10UNC 11 4 / 2 Ø 8 Ø 8 Ø 8 Ø 8 8 8 8 8 Japanese version Japanese version 92 M16 L35 92 M16 L35 92 M20 L45 92 M20 L45 1 2 3 0 6 800 1 2 3 0 6 800 1 2 3 0 6 8 1 2 3 0 6 8 Ø120 Ø Ø1 Ø120 1 2 3 0 6 800 1 2 3 0 6 800 1 2 3 0 6 8 1 2 3 0 6 8 14 15

Platen Layout VE3800Ⅱ/p 52 M20 L45 European version 52 M20 L45 Standard Equipment List Ø160 Ø160 L20 Ø Injection Unit» Screw rotation speed display» Setting for nozzle movement (switch/time)» Abrasion-resistant screw unit(open nozzle)» Selection of nozzle retract (3 modes)» Nozzle safety guard» Nozzle contact device 112 3/ -10UNC 11 4 / 2 American version 112 3/ -10UNC 11 4 / 2» 6 Injection steps» 4 Pressure holding steps» 3 osing steps» 3 Back pressure steps» Screw suck back select(after holding/after dosing)» Screw suck back delay function» Injection delay function» osing delay function» Nozzle centre adjustable» Feeding throat temperature closed-loop control» Injection unit swiveling device» Independent nozzle temperature control Clamping unit» Intrusion/filling by rotating screw» 6 mold moving steps» V/P switch over mode(position,time,pressure,speed)» Mold safety protection Ø 8 1066.8 Ø 8 1066.8» response mode select» segment control» Mold setup mode» Injection compression function» Speed limit during holding pressure» Clamping force pre-release during cooling» Screw postion setting(unit: 0.01)» Injection during clamping(pre-injection) 8 1066.8 Japanese version 8 1066.8» Screw rotation speed setting» Holding pressure time setting» Mold open available during dosing» Barrel heating closed-loop control (K/J type available)» 2 Step mold close/clamp process» In mold cut function (ejector activate when mold closed)» Clamping safety device(mechanical and Electrical)» Adjustable moving platen support» Clamping force setting 112 M20 L45 112 M20 L45» Barrel temperature holding function» Barrel temperature auto tunning function» Barrel pre-heating function» Ejector device» Ejector function deactivatable» 3 Ejector steps Ø1 2 3 0 6 8 10 Ø120 2 3 0 6 8 10» Barrel temperature synchronous control» Material overheating prevention function» Screw cold start prevention» Ejector forward delay function» Ejector vibration function» Ejector A/B function(2 steps ejector stroke)» Auto purge function» Eject on the fly 2 3 0 6 8 10 2 3 0 6 8 10 16 17

Standard Equipment List Options List Clamping unit» New page for production» Production data record Injection Unit» Ejector unit with brake» Intergrated hot runner controller» Ejector plate return signal confirmation (00 cycles display,,000 cycles record)» Chrome-plating screw unit» Product drop plate» Cooling water distributor (12 sets up to» Production data graphics» Corrosion and abrasion resistant screw unit» Automatic safety gate on operator side 10Ⅱ, 18 sets for others)» Quality parameters tolerance setting» High performance nozzle heating band» Clamping force automatically controller» 4 air valve groups» Quality abnormal alarm» Extended nozzle» Quality flap» Embedded locating ring (fixed platen)» Cycle counter» V/P switch based on in-mold pressure» Product drop detector» In mold ejector pin protection interface» Machine overview display» Needle shut off nozzle» Mold installation mode (Low speed mold move)» Needle shut off nozzle interface (one spare electrical interface)» Main data setting fast access» Machine maintenance administration» Clamping force curve display» Spring nozzle» Nozzle head customization» Stainless steel hopper Controller & Monitor» Emergency stop(operating and Non-operating sides)» Barrel temperature monitor» Mold temperature display and control» Robot mounting layout» Central lubrication system» S-curve flexible control for mold movement» isplay cycle time sequences in each phase» 3 Color alarm lamp(red/yellow/green)» Alarm buzzer Clamping unit» Quality flap interface» Heating disconnect detection function» Additional cooling water distributor» HPM function: Auto limit injection pressure» Air blow» External transformer Controller & Monitor» isplay of actual performance data» Multi-action selectable during machine alarm» Pneumatic ejector» Hydraulic power pack(for core and valve gate)» Hydraulic core interface (Programable)» Euromap 67 robot interface» Gas-assisted injection interface» Magnetic platen interface» 15 inch TFT color touch screen» Mold profile data memory (up to 200 sets)» Alarm history» ata setting record» 3 USB R/W interface Others» Standard Zhafir color» Adjustable machine pads» Pneumatic core interface (Programable)» Valve Gate control interface» Glass tube water flowmeter» Customized mold platen(t-slot,threaded holes)» Mold unscrew electrical interface» Mold cavity pressure detection interface Others» and speed curve display and record» 3 Power sockets (two 16A and one 32A)» Mold height extension» Euromap 12 robot interface» Standard hopper» Mold slide block protection interface» Safty certification: CE,UL» Multi-language available(chinese, German, English,» Mold clamper» Eject compression function» Infrared rel heating band Japanese etc.)» T-screw nuts(for T-slot use)» Mold auto clamp device (Pneumatic/hydraulic)» Barrel heating insulation cover» Metric/Imperial unit select» Hopper slide movement support» I/O monitor display» Tools box» Printer interface(usb connector)» Spare parts» Production cycle monitor» Machine cover 18 19 www.zhafir.com

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