NET HORSEPOWER 134 kw 180 HP @ 2050 rpm OPERATING WEIGHT 31600 kg 69,450 lb BR 380 JG MOBILE CRUSHER Photos may include optional equipment.
M OBILE C RUSHER WALK-AROUND The newly designed Komatsu mobile crusher looks simple but is very powerful. The upgraded Komatsu designed crusher offers unsurpassed crushing capacity of 50 240 ton/h (55 265 US ton/h. High-performance jaw. The KCJ4222 large-capacity jaw crusher guarantees maximum capacity in this class along with easy maintenance. In addition, Komatsu s locking cylinder mechanism allows you to change the discharge clearance with a simple onetouch adjustment and also facilitates the removal of clogged foreign material from the discharge side. Radio remote control provided as standard equipment Function: Travel Left/Right/ Forward/Reverse Crusher On/Off Feeder On/Off Emergency Shut off Horn Newly designed vibrating grizzly feeder. The vibrating grizzly feeder moves the material elliptically, so the material can be effectively separated and fed evenly into the jaw. HydrauMind hydraulics and all-hydraulic drive system. Fully hydraulic drive system gets you working right away. HydrauMind system supplies the optimal amount of oil through load-sensing and pressure-compensated valves. Optional equipment can be connected at the hydraulic outlets on the chassis. Large-capacity hopper. The 2500 mm 8'2" x 3700 mm 12'2" hopper is accessible from three sides for material loading. Hydraulic conveyor lifter in the up position ensures adequate ground clearance, and safe driving even on rough ground. 2
M OBILE C RUSHER NET HORSEPOWER 134 kw 180 HP @ 2050 rpm OPERATING WEIGHT 31600 kg 69,450lb High-speed, large-capacity conveyor belt. A 1050 mm 42" wide conveyor belt travels at 120 m / 394 ft per minute. The discharge height is 2800 mm 9'2". PRODUCTION CAPACITY 50-240 ton/h 55-265 U.S. ton/h Rotating lamps. Red lamp lights to indicate travel mode, excessive load on crusher or unusual conditions. Amber lamp lights when unit is in radio remote control mode. Sprinkler nozzles and a connector are standard at the jaw entry and the main conveyor discharge. Komatsu s SAA6D102E-2 engine provides 134 kw 180 HP @ 2050 rpm for superior crushing power while keeping exhaust gas, noise, and vibration to a minimum. Outstanding mobility. Hydraulic steering and high-travel speed makes the machine easy to relocate. The uses the same track undercarriage as Komatsu s hydraulic excavators. Photos may include optional equipment. Emergency shut-off buttons are installed on both the left and right sides of the chassis, on the control panel, and on the remote control. Komatsu s highly productive, innovative technology, environmentally friendly machines built for the 21st century. 3
M OBILE C RUSHER PRODUCTIVITY FEATURES Equipped with the largest jaw crusher in this class, the offers next generation performance. Lock cylinder Toggle plate Fixed link New Komatsu Jaw Crusher, largest in its class. The large-capacity jaw crusher, KCJ4222, is another successful example of Komatsu s development efforts. Crushing efficiency is improved dramatically with the installation of a load-presetting semiautomatic feeder system and the increase of the crusher rotation speed. Fully automatic discharge setting adjustment system. The jaw crusher is equipped with an automatic discharge setting adjustment system that makes it easy to change the preset aperture of the discharge port. Even as both of the jaw plates or either one wear, you can adjust the discharge clearance with a simple one-touch operation (adjustable within several minutes) with this automatic system. On the monitor panel, you can choose one of the three adjustment modes (Patent pending). The first hydraulic crusher protection mechanism in the world. Jaw crushers typically protect themselves by bending toggle plates when they are clogged or jammed with metal debris. The KCJ4222 protects itself by allowing the locking cylinders to fully open the discharge port, which makes it easy to remove clogged foreign material from the crusher (Patent pending). Large production capacity. Komatsu s large-capacity jaw crusher and the most advanced control systems have considerably increased its output capacity, making it easy to manage large workloads. KCJ4222 Jaw Feed opening: 1065 mm x 550 mm 42" x 22" Mode A: Input a desired value for the discharge setting. Mode B: Increase or decrease the current discharge setting. Mode C: Push down the manual switch to increase or decrease the present discharge setting. Fully Automatic Discharge Setting Adjustment System Production Capacity Maximum production capacity (with a muck content of 30%). Unit: ton/h U.S. ton/h Material Natural stone Concrete debris Crusher Discharge Setting (open side) 50 mm 80 mm 120 mm 150 mm 2.0" 3.1" 4.7" 5.9" 50 70 80 115 125 180 170 240 55 77 88 127 138 198 187 265 60 85 90 130 125 175 150 215 66 94 99 143 138 193 165 237 Note: Hydraulic Crusher Protection Mechanism The production capacity is the sum of the quantity of the material crushed by the crusher and the quantity of the material that passed through the grizzly bar. It depends on the type and properties of the material and the working condition. 4
M OBILE C RUSHER EASY MAINTENANCE AND SAFETY High-speed, large-capacity conveyor belt. The high discharge height of 2800 mm 9'2" makes it easy to configure a system with stockpile conveyors and screens. With its width of 1050 mm 42" and a belt speed of 120 m 394 ft/min., the belt conveyor has a high volume capacity. In addition, the conveyor reverse mode is provided to facilitate the removal of jammed foreign matter. High mobility. The conveyor elevation system secures a high minimum ground clearance, which realizes the crusher s outstanding maneuverability at any crushing site. In addition, improved location of the guide handle makes it much easier to operate the conveyor lifter. Minimum ground clearance When traveling: 300 mm 12" When crushing: 100/200 mm 3.9"/7.9" Maximum Reliability and Minimal Maintenance. In addition to the spacious clearance of 530 mm 21" between the jaw crusher and the conveyor belt, the crusher s bottom area is concealed with covers. This construction prevents re-bar from being caught by the crusher s member structure. Wide openings on the side frames also ensure easy access to the space below the crusher to remove clogged foreign material. Comfortable Design. The engine is Tier 2, EPA, EU and Japan emissions certified with a horse power of 134 kw 180 HP. The mobile crusher generates less noise and its engine is environmentally friendly. To prevent dust generation, sprinkler nozzles are provided as a standard attachment at the top of the jaw crusher and at the head of the main conveyor. Easy Operation. All the switches necessary for operation are located on the main control panel, making it easier for the operator standing on the ground to reach and safely control the operation. As the control system is equipped with the onetouch start feature, all you have to do is push the start switch. This simple operation will sequentially start the operation of the magnetic separator, belt conveyor, jaw crusher and feeder. The multi-function monitor displays the status of all the components in real time. With this monitor, you can easily identify the origin of a problem. Safety. Emergency shut-off buttons are located on the left and right sides of the chassis, on the control panel, and in the radio remote control (optional). A rotating lamp flashes when there is a malfunction on the monitor display (for example, when overheating has occurred) and the operator is also alerted by a buzzer in the event of an abnormal shut-down on the conveyor belt or optional equipment. A switch is provided to change between crushing and travel modes. Handrails and safety guards are provided for all sections. Opening In The Engine Side Low-noise Engine Traveling Mode Opening In The Crusher Side (both sides of undercarriage) Sprinkler Nozzle Main Control Panel Crushing Mode 5
M OBILE SPECIFICATIONS C RUSHER ENGINE OPERATING WEIGHT Model............................. Komatsu SAA6D102E-2 Type.................... 4-cycle, water-cooled, direct injection Aspiration............... Turbocharged and air-to-air aftercooled Number of cylinders.................................... 6 Bore...................................... 102 mm 4.02" Stroke.................................... 120 mm 4.72" Piston displacement......................... 5.88 ltr 359 in 3 Flywheel horsepower... 134 kw 180 HP @ 2050 rpm (SAE J1349) Governor.............................. All-speed, electrical Operating weight, including 500 mm 20" shoes. 31600 kg 69,450 lb CRUSHER Jaw................................... Komatsu KCJ4222 Inlet size...................... 1065 mm x 550 mm 42" x 22" Discharge setting (O.S.S.)......... 50 mm to 150 mm 2.0" to 5.9" Production capacity.......... 50 240 ton/h 55 265 U.S. ton/h Rotating speed (variable)...................... 170 330 rpm HYDRAULIC SYSTEM Type... HydrauMind Hydraulic Mechanical Intelligence New Design System Closed-center system with load-sensing and pressure-compensated valves Main pump: Type................... Variable-displacement piston pumps Pump for hydraulic system...... Travel, crusher, feeder, conveyor and 2 equipment options Maximum flow................. 2 x 230 ltr/min 2 x 61 U.S. gpm Maximum pressure..................... 380 kg/cm 2 5,405 psi Maximum travel speed....................... 3 km/h 1.9 mph System oil flow (travel, crusher, feeder, conveyor, and option): Travel..................... 2 x 160 ltr/min 2 x 42 U.S. gpm Crusher....................... 230 ltr/min 61 U.S. gpm Feeder........................ 58 ltr/min 15 U.S. gpm Conveyor...................... 38 ltr/min 10 U.S. gpm Option......................... 28 ltr/min 7 U.S. gpm GRIZZLY FEEDER Frequency............................. Maximum 1100 cpm Size....................... 1000 mm x 3070 mm 40" x 10'1" Amplitude (not loaded, all amplitude)............... 10 mm 0.4" Drive type.................... Direct drive with hydraulic motor UNDERCARRIAGE Seal of track................................. Sealed track Track adjuster.................................. Hydraulic Number of shoes............................. 45 each side Number of carrier rollers...................... 2 sets/one side Number of track rollers....................... 5 sets/one side COOLANT AND LUBRICANT CAPACITY 3362mm 11'0" TRANSPORTATION Fuel tank.............................. 400 ltr 106 U.S. gal Radiator............................... 28 ltr 7.4 U.S. gal Engine................................ 26 ltr 6.9 U.S. gal Final drive, each side..................... 4.5 ltr 1.2 U.S. gal Hydraulic system........................ 239 ltr 63 U.S. gal Transport length 12500 mm 41' Transport height 3362 mm 11'0" Transport width 2800 mm 9'2" (In some states, the machine may need to be disassembled for transportation.) 6
M OBILE C RUSHER DIMENSIONS M O N I B C E D F J K L G A H A Overall length 12500 mm 41' B Overall height 3362 mm 11'0" C Feed height side 3200 mm 10'6" D Minimum ground clearance (traveling) 300 mm 12" E Discharge height 2800 mm 9'2" F Grouser height 26 mm 1" G Length of track on ground 3275 mm 10'9" H Discharge from idler center 6080 mm 20' I Overall width 2950 mm 9'8" J Track gauge 2280 mm 7'6" K Track width 2815 mm 9'3" L Shoe width 500 mm 20" M Hopper width 2500 mm 8'2" N Hopper length 3700 mm 12'2" O Discharge conveyor belt width 1050 mm 42" 7
STANDARD EQUIPMENT ENGINE: Engine, Komatsu SAA6D102E-2 4-cycle, water-cooled, direct injection, turbocharged, and aftercooled (air to air) Net horsepower 134 kw 180 HP @ 2050 rpm Fuel system: Fuel, light oil, ASTM specification Governor, centrifugal method, all-speed method Cooling fan, suction type Air cleaner, centrifugal method with paper filter ELECTRICAL SYSTEM: Starting motor, 5.5 kw 24 V Alternator, 35 Ah 24 V Battery, 110 Ah 2 x 12 V UNDERCARRIAGE: Number of rollers: Upper carrier, two sets/one side Lower track, five sets/one side SHOES: Assembled triple-grouser type, 500 mm 19.7" Tension adjustment, grease cylinder method (cushion springs attached) CRUSHER: Type, KCJ4222 single-toggle crusher Size, 1065 mm x 550 mm 42" x 22" Rotation, 170 330 rpm Radio remote control Drive method, hydraulic motor with V-belt FEEDER: Type, 2-step deck Speed-controlled vibratory grizzly feeder Dimensions (W x L), 1000 mm x 3070 mm 40" x 10'1" Grizzly bar opening, 25 50 mm 0.98" 1.97" Drive method, hydraulic gear motor BELT CONVEYOR: Width x length, 1050 mm x 9550 mm 42" x 33'3" Speed, 120 m/min 394 ft/min Drive method, hydraulic piston motor OPTIONAL EQUIPMENT MAGNETIC SEPARATOR: Magnetic separator for primary conveyor, 750 mm 30" wide MUCK CONVEYOR: Muck conveyor assembly can be folded by hydraulic cylinder, 3000 mm x 500 mm 9'10" x 1'8" AESS645-00 2004 Komatsu Printed in USA DK01(5M)C 01/04 (EV-1) 440 N. Fairway Dr. P.O. Box 8112 Vernon Hills, IL 60061 www.komatsuamerica.com Materials and specifications are subject to change without notice is a trademark of Komatsu Ltd. Japan