TOS MILL VERTICAL FRU
GANTRY TYPE MACHINING CENTRE WITH MOVABLE GANTRY Movable gantry Movable or fixed cross rail Column to column distance from 3 000 to 9 100 mm Clearance between table and cross rail from 2 200 to 4 200 mm Ram working travel from 1 500 to 4 000 mm Motor output from 30 to 113 kw Heavy-duty cast iron construction Linear or hydrostatic guideways Wide variety of milling heads Customized solutions on request Main cast parts & basic machine features pages 6, 7 Automatic tool exchange page 13 Z W Y Control system page 12 Ram page 8 Guideways page 14 Clamping plates, rotary tables & VTL tables pages 11, 12 X 2 3
MULTIFUNCTIONAL GANTRY TYPE MACHINING CENTRE Combination of all advantages and capabilities of a portal-type machining centre and a vertical lathe Enable machining of large work pieces of complex shapes with minimum clamping Wide range of milling and turning operations Main cast parts & basic machine features pages 6, 7 Z Y W Control system page 12 Ram page 8 Automatic tool exchange page 13 Automatic exchangeable heads pages 9, 10 C B Guideways page 14 Clamping plates, rotary tables & VTL tables pages 11, 12 A X 4 5
BASIC MACHINE FEATURES Basic machine parts made of rigid ribbed castings Basic parameters TOS VALUE FRU TOS MASTER FRU TOS POWER FRU Working travel X (longitudinal) 4 000 22 000 4 000 22 000 8 000 22 000 Y (cross) 3 500 6 500 4 750 7 750 5 750 10 750 Z (vertical) 1 500 / 2 000 / 2 500 1 500 / 2 000 1 500 / 2 000 3 000 / 3 500 / 4 000 W (cross rail, optional) 2 000 2 250 3 300 Feed range X 1 30 000 1 20 000 1 15 000 Y 1 20 000 1 20 000 1 20 000 [mm/min] Z 1 15 000 1 15 000 1 15 000 W (optional) 1 4 000 1 4 000 1 4 000 Column to column distance Column to column distance 3 000 6 000 3 350 6 650 4 100 9 100 Clearance between table and cross rail Clearance between table and cross rail 2 500 2 800 2 200 4 000 2 200 4 200 Motor output Motor output [kw] 30 / 37 / 45 60 71 / 100 / 113 Bed anchoring Portal, cross rail, ram 6 Longitudinal slide Connecting part profile 7
RAM AUTOMATIC EXCHANGEABLE HEADS The built-in spindle in TOS MASTER FRU and TOS POWER FRU versions Milling heads of own development and production Different types of head according to machining technology Straight head Angular head VA1 VA2 VP1 VP2 Ram Assembly unit cross rail, slide, ram with spindle TOS VALUE FRU TOS MASTER FRU TOS POWER FRU Motor output (S1) [kw] 30 / 37 / 45 60 71 / 100 / 113 Ram cross section 500 x 500 560 x 560 630 x 645 Hydromechanical clamping unit 30 kw 37 kw 45 kw 60 kw 71 kw 100 kw 113 kw Max. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 Max. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 Max. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 20 4 000 / 6 000 Max. torque [Nm] 3 300 1 600 3 300 1 600 Spindle speed range [rpm] 20 4 000 20 4 000 20 4 000 20 4 000 Max. torque [Nm] 7 000 3 300 7 000 3 300 Spindle speed range [rpm] 20 2 500 20 2 500 20 2 500 20 2 500 Max. torque [Nm] 7 000 3 300 7 000 3 300 Spindle speed range [rpm] 20 2 500 20 2 500 20 2 500 20 2 500 Max. torque [Nm] 7 000 3 300 7 000 3 300 Spindle speed range [rpm] 20 2 500 20 2 500 20 2 500 20 2 500 Universal indexing head Two axis continuous head Two axis head with electro spindle VO VK VKE Built-in spindle Data flow input Ram face 8 Electricity input Hirth tooth system Ram face with built-in spindle; ISO 50 or ISO 60 THERMAL STABILIZATION & ELECTRONIC COMPENSATION Machine thermal stabilization Thermal stabilization for gearbox, drive shaft mounting in the ram, spindle drive and spindle heads cooling Electronic compensation A sophysticated system of tuning and machine parameters setup for increasing of machine mechanical accuracy 30 kw 37 kw 45 kw 60 kw 71 kw 100 kw 113 kw Max. torque [Nm] 1 250 1 000 87 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 110 16 000 Max. torque [Nm] 1 250 1 000 87 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 110 16 000 Max. torque [Nm] 1 250 1 000 87 Spindle speed range [rpm] 20 4 000 / 6 000 20 4 000 / 6 000 110 16 000 Max. torque [Nm] 2 000 1 600 87 Spindle speed range [rpm] 20 4 000 20 4 000 110 16 000 Max. torque [Nm] 2 000 3 200 87 Spindle speed range [rpm] 20 2 500 20 2 500 110 16 000 Max. torque [Nm] 2 000 3 200 87 Spindle speed range [rpm] 20 2 500 20 2 500 110 16 000 Max. torque [Nm] 2 000 3 200 87 Spindle speed range [rpm] 20 2 500 20 2 500 110 16 000 9
CLAMPING PLATES, ROTARY TABLES & VTL TABLES Special heads Customized design of automatic exchangeable heads - examples Clamping plates CEP Rotary tables Fixed Clamping plate width / length 1 500 8 000 / 4 000 22 000 Table clamping area dimensions 1 400 3 000 x 1 400 3 000 Load capacity [t/m 2 ] 6 20 Load capacity [t] 6 60 Torque (S1) [Nm] 10 000 25 000 CES D Andrea boring and facing head Special serration head VD-B Special head VA9 Movable Rotary tables with VTL ability Table clamping area dimensions 1 500 3 000 x 1 500 3 000 Load capacity [t] 10 60 Torque (S1) [Nm] 10 000 25 000 Linear axis travel 1 250 4 000 VTL tables KEP OS Fixed Table clamping area dimensions 1 500 3 000 x 1 500 3 000 Carousel table clamping area diameter 4 000 8 000 Special angular head VP5 Special head VA3 with spindle speeder Turning head IZN1 Load capacity [t] 15 70 Load capacity [t] 60 320 Torque (S1) [Nm] 20 000 60 000 Torque (S1) [Nm] 220 000 670 000 Exchange of heads Max. speed [rpm] 120 80 Max. speed [rpm] 100 25 KES Movable Table clamping area dimensions 1 500 3 000 x 1 500 3 000 Load capacity [t] 15 70 Torque (S1) [Nm] 20 000 60 000 Train for head exchange (automatic transport controled by CNC) 10 Head exchange carriages (manual transport on rails) Head exchange carriage (manual transport) Linear axis travel 1 500 4 000 Max. speed [rpm] 120 80 11
AUTOMATIC TOOL EXCHANGE Accessories of rotary tables with VTL ability and VTL tables Rotary tables with VTL ability can be equipped with the carousel plate for clamping of rotary parts including extending clamping arms for clamping of parts larger than the carousel plate The clamping plate of VTL tables can be extended with clamping arms or clamping star (in case of heavy workpieces with big diameter) Chain type tool magazine Carousel plate CONTROL SYSTEMS Sinumerik 840 D solution line control system Heidenhain itnc 530 (max 60 kw main spindle) Manual control of the machine easily performed from portable panel Carousel plate with extending arms R 40 R 60 R 80 R 100 R 120 ISO 50 ISO 50 ISO 50 ISO 50 ISO 50 Tool shank HSK 100 HSK 100 HSK 100 HSK 100 HSK 100 BT 50 BT 50 BT 50 BT 50 BT 50 Storage capacity [pcs] 40 60 80 100 120 Tool maximum diameter fully occupied magazine 125 125 125 125 125 Tool maximum diameter without adjacent tool 245 245 245 245 245 Maximal tool weight (standard) [kg] 25 25 25 25 25 Maximal tool weight (boosted) [kg] 40 40 40 40 40 Maximal tool length 400 400 400 400 400 R 60 R 60 R 80 R 80 R 120 R 120 Tool shank ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50 Storage capacity [pcs] 60 30+30 80 40+40 120 60+60 Tool maximum diameter fully occupied magazine 175 175 / 175 175 175 / 175 175 175 / 175 Tool maximum diameter without adjacent tool 400 400 / 320 400 400 / 320 400 400 / 320 Maximal tool weight [kg] 50 50 50 50 50 50 Maximal tool length 600 600 600 600 600 600 PICK UP tool magazine optional Suitable for heavy and large size tools Rack type tool magazine optional Large number of tools in stationary magazine Very fast tool change 12 13
GUIDEWAYS ACCESSORIES Possible choice of guideway type for each axis Linear guideway Hydrostatic guideway X Y Z W X Y Z W FRU VALUE TOS FRU MASTER TOS FRU POWER TOS Tool cooling Low-pressure circuit for external coolant supply to the tool High-pressure circuit for internal coolant supply into the tool High-pressure tool cooling: 20 80 bar, 35 l/min Sliding guideway Rolling guideway Hydrostatic guideway Rotating axis Linear axis V Rotating axis Linear axis V Rotating axis Linear axis V CES CEP KES KEP OS Low-pressure tool colling: 5 bar, 60 l/min 3D touch probe Designated for workpiece setting on the table and for its measuring Measuring cycles automatically compensate for the length and diameter of the tool, workpiece and dimensional errors The laser tool measuring probe For non-contact tool setting and tool breakage detection Linear guideway Hydrostatic guideway TURN KEY SOLUTIONS Delivery of customised technological workplaces Milling machine Clamping fixtures Tools Guarantee of cycle times CNC programmes Warranty and post warranty service Radial part of hydrostatic bearing 14 Axial part of hydrostatic bearing 15
APPLICATIONS Machining of steam turbine casing Machining of turbine casing Machining of rails and tramway turnouts Machining of rails Machining of water turbine part Machining of water turbine part Machining of locomotive diesel engine Machining of locomotive diesel engine - detail Machining of Kaplan turbine blade 16 Stator machining Machining of components for defence industry Bed machining 17
REFERENCES FRUNZQ 250 C-LS/16, KZN Biezanow, Poland FRUFZQ 250B-LR/6, Henan Diesel Engine Industry, China FRUFQ 350B-LR/13, The Ural Turbine Works, Russia FRUFQ 400A-VR/20, TOS KUŘIM OS, a.s., Czech Republic FRUA 450-FSVS/17, Žďas a.s., Czech Republic FRUFQ 450 B-VR/14, Tyazhmash, Russia FRUFQ 300A-VR/7, Mavel, a.s., Czech Republic FRUQ 300-VR/10, General Dynamics, Canada FRUNQ 300B-VR/10, Tyazhmash, Russia 18 FRUF 400C-V/12, BHEL HYDERABAD, India FRUNZ 150A-VS/5, Avic Xian Aircraft Industry, China FRUFZ 450C-L/11, L&T MHI Turbine Generators, India 19
KUŘIM Štefánikova 41/110, 602 00 Brno, Czech Republic Production plant: Blanenská 257, 664 34 Kuřim, Czech Republic Phone: (+420) 541 101 111 Fax: (+420) 541 102 355 e-mail: sales@tos-kurim.cz, machinetools@ckd-blansko.cz www.tos-kurim.cz, www.ckd-blansko.cz