PARTS MANUAL Serial Number 000 & up Trailer Wood Splitter
Foreword This Wallenstein parts manual is prepared to assist customers in ordering quality OEM replacement parts. Regular maintenance combined with replacing old, worn or broken parts with the correct OEM parts is essential in prolonging the life of your Wallenstein product. Refer to this manual to identify replacement parts. To order parts, contact your Wallenstein dealer or distributor. Have the product model and serial number handy. If your dealer is no longer available, please go to our website: http://www.wallensteinequipment.com and click on the Dealer Locator to find the nearest dealer. All information contained in this parts manual is current as per the revision date at the bottom of the page. Wallenstein reserves the right to change product specifications at any time without notice. WARNING! Refer to the operators manual for safe operation and maintenance. Maintenance should be performed by trained personnel only. Serial Number Location Always provide the model and serial number of your Wallenstein product when ordering parts or requesting service or other information. This information is found on the product information plate as shown below. Record product information for future reference. If your product specifications differ from those contained in this manual, contact Wallenstein for current information. Reproduction of information in this parts manual is prohibited without prior written permission from Wallenstein Equipment Inc. Wallenstein Equipment Inc. 0 Model and Serial Number Location www.wallensteinequipment.com
Contents Main Frame Assembly... Splitter Bed Assembly... Trailer Assembly... Hub Detail... Cylinder Detail... Engine and Hydraulic Pump Detail... Hydraulic Plumbing Diagram...9 Wiring Harness and Light Kit...0 Decal Layout... Accessories... Common Bolt Torque Values... Hydraulic Fitting Torque Values... Wheel Lug Torque Values...
Main Frame Assembly See Splitter Bed Assembly See Engine See Engine and and Hydraulic Pump Hydraulic Pump Detail See See Trailer Trailer Assembly See See Hub Hub Detail Z90.0- LRB SportTrail on" 0M0 Pin, Pivot Threaded 0L Clamp, Two Hose Z90 Idler Hub Assy, 000lbs x on" x " Z Hex Lock Nut, /NC Z Hex Lock Nut, /NC
Splitter Bed Assembly 0 0A0, Wedge Ass'y 9 Apply Blue Loctite to threads 0W0 Splitter Bed, WX0 0C0 Cylinder, -/ x x -/ x JIC 0W0 Wedge Z Hex Bolt, /NC x -/" 0S Plate, Sliding Wedge Capture 0S Plate, Cylinder Retaining 0S Handle, Lift 0L00 Control Plate, Regen Valve 9 Z9 Handle Grip, " 0 Z Single Spool Valve, OC Regen SCDK x GPM Z0 Hex Bolt, /NC x " Z Hex Bolt, /NC x -/" Z0 Hex Bolt, /NC x " ZG Hex Bolt, /NF x -/" G Z Hex Lock Nut, /NC Z Hex Lock Nut, /NC AL0/MX0 Valve Handle Kit
Trailer Assembly 9 0 Rear Foot Stand Detail Note: For WXR0L see Wiring Harness and Light Kit. Tank - Axle for WXR WXR0 0 9 Tank - Axle for WXRL WXR0L Socket Plug Detail 0W0 Jack Stand, Front 0W0 Fender 0W0 Hitch Mount 0L Channel, Rear Foot Stand 0W0 Tongue, WXR0 Z90 Manual Tube, -/" Short Z Snap Lock Pin, /" x -/" Z9 Socket Plug, MP 0 9 Z0 Particulate Filter, FP 0 Z0 Filter Cap, MP x FP Z0 Vented Plug Dipstick x 9" Z0 Hex Bolt, /NC x " Z Hex Bolt, /NC x -/" Z Hex Lock Nut, /NC Z Hex Lock Nut, /NC Z SAE Washer, /" Z Carriage Bolt, /NC x " Z Self-tapping Screw, #0 x /" 9 Z9 Hitch Coupler, " Ball x " x 00lbs 0 Z90 Safety Chain, /" x ft with Snap 0W0 WXR0 Tank - Axle 0W0-L WXR0L Tank - Axle
Hub Detail Z Cotter Pin, /" x -/" Z0 Roller Bearing, L L0 Z0 Double Lip Seal, -/" Z90 Grease Fitting, MP0 Z9 Castle Nut, NF x 9/" Thick Z9 Lug Nut, /NF Z90 Hub, 000lbs x on Z90 Dust Cap,.9 Bore Cylinder Detail Seal Kit #SLK- 0C0 Rod, -/" x " 0C0 Barrel, -/" x JIC G0-0S Gland, -/" x -/" P00-0SP Piston, -/" Bore Z909 Hex Top-lock Nut, -NF
Engine and Hydraulic Pump Detail 0 9 Z0 Shaft Coupler, L0 x /" Z0 Spider, L0 Z0 Shaft Coupling, L0 x /" Z Key, /" x /" x /" Z9 Woodruff Key, /" x /" Z Honda GX00UTQH, Rope Z0 Pump Mount, PM- Z0 Hex Bolt, /NC x /" 9 Z Hex Bolt, /NC x -/" 0 Z Hex Bolt, /NF x /" Z Hex Lock Nut, /NC Z0 Two-Stage Pump, GPM
Hydraulic Plumbing Diagram 9 0 9 0 Particulate Filter Hose, Valve and Fitting Detail Cylinder Two-Stage Pump Left Side View 0F00 Suction Hose, " x " 0F00 /" Tube, FJIC0 x FJIC0 x -/" 0F00 /" Tube, FJICX0 x FJICX x -/" 0F0 /" Hose, FJIC0 x 90FJIC0 x " Z90 Hose Clamp, SAE # (-/") Z Straight, MJIC x MP 0 Z Elbow 90, MJIC x MP 00 Z0 Straight, MJIC x MORB 00 9 Z Straight, MJIC x MORB 0 0 Z Straight, MJIC x MORB 00 Z Elbow 90, MJIC x MORB 00 9
Wiring Harness and Light Kit 09L Light Guard 09L Light Bracket, RH Z0 STTL Lamp, Square LH Z0 STT Lamp, Square RH Z0 Harness, 0" Lights Z Hex Lock Nut, /NC Z9 Serrated Washer Nut, /NC Z Carriage Bolt, /NC x " IMPORTANT! When assembling or replacing wire harnesses, apply a thin coating of silicone dielectric grease to the harness connectors. Clean off any corrosion or loose particles, then apply a small amount to the surfaces of the connectors where they meet. The grease helps to stop any possibility of future corrosion. Reassemble the connection. If grease squeezes out, wipe off with a rag or towel. 0
Z9 Decal Layout IMPORTANT! If parts are replaced that have safety signs on them, new signs must be applied. Safety signs must always be replaced if they become damaged, are removed, or become illegible. Safety signs are included in the product decal kit available from your authorized dealer. Decals are not available separately. WXR0 shown. Decal placement identical on WXR0L. Z9 Z99
Accessories Call your dealer for pricing and availability Clamp-on Shelf Extension P/N W Fits all WXR splitter models. Splitter Stroke Limiter P/N W Manually set return stroke.
Common Bolt Torque Values Checking Bolt Torque The tables shown give correct torque values for various bolts and capscrews. Tighten all bolts to the torque values specified in the table, unless indicated otherwise. Check tightness of bolts periodically. IMPORTANT! If replacing hardware, use fasteners of the same grade. IMPORTANT! Torque figures indicated in the table are for non-greased or non-oiled threads. Do not grease or oil threads unless indicated otherwise. When using a thread locker, increase torque values by %. NOTE: Bolt grades are identified by their head markings. Bolt Diameter Imperial Bolt Torque Specifications Torque Value SAE Gr. SAE Gr. SAE Gr. lbf ft N m lbf ft N m lbf ft N m /" 9 /" 0 9 /" 0 /" 0 00 /" 0 0 9/" 0 9 0 /" 9 0 0 0 /" 90 90 00 0 /" 0 0 0 0 0 0 " 0 0 90 0 Bolt Diameter Metric Bolt Torque Specifications Torque Value Gr.. Gr. 0.9 lbf ft N m lbf ft N m M 0. 0... M... M 0 M M0 0 0 M 90 9 M 9 0 M0 0 0 M0,0 9,0 00 M,9 00,00
Hydraulic Fitting Torque Values Tightening Flare Type Tube Fittings. Check flare and flare seat for defects that might cause leakage.. Align tube with fitting before tightening.. Hand-tighten swivel nut until snug.. To prevent twisting the tube, use two wrenches. Place one wrench on the connector body and tighten the swivel nut with the second. Torque to values shown. If a torque wrench is not available, use the FFFT (Flats From Finger Tight) method. Tube Size OD Hex Size Across Flats Hydraulic Fitting Torque Torque value Flats From Finger Tight Inches Inches lbf ft N m Flats Turns / / / / 9/ / / / 9 / / / 0 0 -/ / / / 9 / / 0 9 / / -/ 9 0 9 / -/ 0 / Values shown are for non-lubricated connections. Wheel Lug Torque Values It is extremely important safety procedure to apply and maintain proper wheel mounting torque on your trailer axle. Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener. Wheel lugs should be torqued before first road use and after each wheel removal. Check and re torque after the first 0 miles ( km), miles (0 km), and again at 0 miles (0 km). Check periodically thereafter. NOTE: Wheel lugs must be applied and maintained at the proper torque levels to prevent loose wheels, broken studs, and possible dangerous separation of wheels from your axle. Start all lugs by hand to prevent cross threading. Tighten lugs in sequence, per wheel lug torque sequence chart. The tightening of the fasteners should be done in stages. Following the recommended sequence, tighten fasteners per wheel torque requirements chart. Wheel Size " " " " " " Wheel Lug Nut Torque Units st Stage nd Stage rd Stage lbf ft N m lbf ft N m lbf ft N m lbf ft N m lbf ft N m lbf ft N m Wheel Lug Torque Pattern 0 0. 0. 0. 0. 0. 0 9. 0. 0. 0 0 0 0 0 0.. 0 0 0 0 90 0 90 0 90 0 -Bolt -Bolt -Bolt -Bolt