advanced FLOW engineering Quantum Air Intake Instruction Manual P/N: D / R

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Transcription:

advanced FLOW engineering Quantum Air Intake Instruction Manual P/N: 53-10003D / 53-10003R Make: Ford Model: F-250/F-350/F-450/F-550 Year: 2011-2016 Engine: V8-6.7L (td) Power Stroke

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7100 or e-mail at tech@afepower.com. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Disconnect the negative battery terminal before proceeding. Retain factory parts for future use. Label Qty. Description Part Number A1 1 Air Filter (Pro 5R) R23-91129 A2 1 Air Filter (Pro DRY S) R21-90098 B 1 Housing 05-53005B2 C 1 Tube 05-53005B1 D 1 Grommet 03-50033 E 1 Cap 03-50103 F 1 Coupling, Silicone Bellow 05-01457 G 1 Clamp, #080 03-50011 H 3 Clamp, #072 03-50010 I 2 Screw, Torx: M4 03-50491 J 1 Coupling, Silicone Hump 05-01204 K 1 Fixing Clamp 03-50234 L 1 Flat Washer 03-50070 M 1 Hex Screw 03-50057 Installation will require the following tools: 8mm & 10mm Nut driver, Phillips #3 screwdriver, and T-20 Torx driver. Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations. Page 2

H J H K M L I D E C H B F G A1/A2 Page 3 afepower.com

REMOVAL 2 1 1 2 Figure A Refer to Figure A for Steps 1-2 Step 1: Using an 8mm nut driver, remove the two screws 1 securing the OE intake tube and the OE airbox. Set the screws aside. Step 2: Using an 8mm nut driver, loosen the clamps 2 at the turbo inlet and the airbox. Remove the intake tube. Page 4

REMOVAL 4 3 Figure B Refer to Figure B for Steps 3-4 Step 3: Disconnect the wire harness clip 3 from the airbox and pull the red tab out on the MAF sensor 4 connector, then press the tab and pull off the sensor plug. Step 4: Remove the OE airbox by pulling in an upward motion. Page 5 afepower.com

REMOVAL 5 5 Figure C Refer to Figure C for Step 5 Step 5: Remove the factory grommet with metal insert 5 from the OE airbox and install them on the afe housing. Page 6

INSTALL 6 7 Figure D Refer to Figure D for Step 6-7 Step 6: Slide the afe filter into the afe housing. Install the afe filter using a #3 Phillips screwdriver. Tighten all four screws. Step 7: Install the supplied bellows coupling 6 onto the air filter using the supplied #80 clamp 7. Tighten the clamp. Page 7 afepower.com

INSTALL 8 Figure E Refer to Figure E for Step 8 Step 8: Remove the rubber inlet gasket 8 from the OE airbox and install it on the afe housing. Page 8

INSTALL 9 Figure F Refer to Figure F for Step 9 Step 9: Install the housing assembly into the vehicle by pushing it in to the factory grommets. Secure the housing assembly with the screw 9 removed in Step 1. Tighten the screw. Page 9 afepower.com

11 INSTALL 10 11 10 Figure G Refer to Figure G for Steps 10-12 Step 10: Remove the factory filter minder and grommet 10 and install them onto the afe intake tube. Step 11: Using a T20 Torx driver, remove the MAF sensor 11 from the OE airbox. Step 12: Install the MAF sensor in the afe intake tube using the provided M4 screws and a T20 Torx driver. Page 10

INSTALL 13 15 12 14 Figure H Refer to Figure H for Steps 13-14 Step 13: Slide the supplied hump coupling 12 over the turbo inlet with one of the supplied #72 clamp 13. Tighten the clamp. Step 14: Place the other provided #72 clamp 14 onto the hump coupling and the #80 15 clamp onto the filter coupling. Page 11 afepower.com

INSTALL Figure I Refer to Figure I for Step 15 Step 15: Slide the afe intake tube into the coupling at the filter, then install the intake tube into the coupling at the turbo inlet. Tighten all the clamps with an 8mm nut driver. Page 12

INSTALL 17 16 Figure J Refer to Figure F for Steps 16-17 Step 16: Reconnect the MAF sensor 16. Step 17: Secure the a/c hose to the tube with the provided fixing clamp, 6mm screw and washer 17. Using a 10mm nut driver, tighten the screw. Check all the components are tight and secure. Your installation is now complete. NOTE: Check all bolts, clamps, and connectors after 100-200 miles. Page 13 afepower.com

Pro DRY S Air Filter Pro 5R Air Filter Blue Squeeze Restore Kit Pro DRY S Restore Kit P/N: 21-90098 P/N: 23-91129 P/N: 90-50501 P/N: 90-59999 Pre-Filter SCORCHER BLUE Module SCORCHER PRO Tune DP-Back Exhaust System P/N: 28-10423 P/N: 77-83014 P/N: 77-33005 P/N: 49-03039 (w/ Muffler) 49-03039NM (No Muffler) DPF-Back Exhaust System Engine Oil Pan w/ Oil Filter DFS780 PRO Fuel System BrakeLogic Module P/N: 49-43064-P (Pol. Tip) 49-43064-B (Blk. Tip) 49-43064 (No Tip) P/N: 46-70322 (Blk./Mach.) 46-70320 (RAW) P/N: 42-23031 P/N: 77-63002 To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to afepower.com. Page 14

Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72 2 years Air Intake Systems 50, 51, 54, 55, 75 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes 46-2 2 years Intake Manifolds 46-1 2 years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46-3 2 years Fluid Filters 44 90 days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. Page 15 afepower.com

advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 TECH: 951.493.7134 E-Mail:Tech@aFepower.com P/N: 06-81107