TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT INSTRUCTION SHEET FOR NARROW DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE ONLY ACTIVATED SIDE CC-493 HANGER (WITH TRIGGER) SEE RIGHT (COMPLETE TYPE CC-W KIT ILLUSTRATED. FRAMING BY OTHERS) (DOOR (DOOR IN CLOSED IN CLOSED POSITION) POSITION) NARROW CATCH N CLOSE TM CROWDERFRAME SYSTEM CROWDERFRAME IS A COMPLETE POCKET DOOR KIT SYSTEM THAT INCLUDES ROLL FORMED STEEL UPRIGHTS TO BUILD THE POCKET FOR 2X4 WALL CONSTRUCTION THE COMPLETE CROWDERFRAME KIT PROVIDES EASIER AND QUICKER INSTALLATION THAN A TRADITIONAL POCKET BUILT ON SITE INTEGRATING OUR REVOLUTIONARY CATCH N CLOSE SYSTEM PREVENTS BOUNCING AND SLAMMING OF THE SLIDING DOOR CAN BE INSTALLED ON BOTH OPENING AND CLOSING ENDS OF DOORS CYCLE TESTED UP TO 50,000 TIMES UP TO 150LBS DOORS USING THE CC-493 WITH CC-1 THIS INSTRUCTION SHEET IS SUITABLE FOR DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE AND 80 in [2032 mm] TO 96 in, 2455 mm HIGH CP-493 HANGER (WITHOUT TRIGGER) RETRACTED SIDE CC-493 RETRACTED HANGER (WITH SIDE TRIGGER) CP-007 CLIP FOR DOUBLE DOOR KITS, PLEASE USE TWO SINGLE DOOR KITS WITH CPD-CC-JOINER KIT ACCORDINGLY. TYPE CC-NRB KITS COMPLETE WITH C-201 GUIDE CHANNEL AND C-200 GUIDE SYSTEM: MINIMUM 41/4 in in [108.0 mm] TO TO CENTER OF OF HANGER BOLT ELEVATION VIEW OF COMPLETE INSTALLATION (FOR DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE) RETRACTED RETRACTED SIDE SIDE CC-493 CC-493 HANGER HANGER (WITH (WITH TRIGGER) TRIGGER) ACTIVATED SIDE CP-493 CC-493 HANGER HANGER (WITHOUT (WITH TRIGGER) TRIGGER) ACTIVATED SIDE CP-007 CLIP (DOOR (DOOR IN IN OPENED OPENED POSITION) POSITION) ACTIVATED SIDE CC-493 HANGER (WITH TRIGGER) CC-493 HANGER (WITH TRIGGER) RETRACTED SIDE SEE RIGHT (DOOR IN CLOSED POSITION) MINIMUM 4 1/4 in [108.0 mm] TO CENTER OF HANGER BOLT A PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. 1220 Burloak Drive CC-493 Burlington, HANGER Ontario, (WITH Canada TRIGGER) L7L 6B3 K.N. Crowder Inc. CC-493 210 Eighth HANGER Street (WITH South TRIGGER) Lewiston, New York 14092 TOLL-FREE PHONE: 1-866-999-1KNC (1562) TOLL-FREE FAX: 1-800-567-0123 WEBSITE: www.kncrowder.com EMAIL: customerservice@kncrowder.com RETRACTED SIDE ACTIVATED SIDE
EIGHT : TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT DIMENSION DETAILS (NARROW WITH C-201/C-200 GUIDE SYSTEM) SECTION VIEW 2X4 WOOD CONSTRUCTION BY OTHERS ( ) 3 5/8 in [92.1 mm] MINIMUM ROUGH OPENING HEIGHT 2 1/8 in FOR STANDARD KITS: [54.0 mm] 92 1/2 in [2350 mm] CLEARANCE BETWEEN FOR EXTRA HEIGHT KITS: UPRIGHTS 104 1/2 in [2654 mm] SIDE VIEW STEEL UPRIGHTS CP-403 TRACK CC-X CATCH'N'CLOSE 3 in [76.2 mm] CC-100 IN-TRACK STOP 2 5/8 in [66.7 mm] CP-430 FASCIA CC-493 EASY CONNECT HANGER C-201 GUIDE CHANNEL CUT THROUGH FULL LENGTH OF DOOR 2 5/8 in [66.7 mm] C-200 GUIDE C-201 GUIDE CHANNEL ER : E: E: 3/8 in [9.5 mm] 1 3/8 in [34.9 mm] STANDARD KIT DOOR HEIGHT RANGE: STANDARD KIT DOOR HEIGHT RANGE: MINIMUM DOOR MIN 6'-8" (80 in) [2032 mm] MIN 6'-8" (80 in) [2032 mm] THICKNESS 6'-10" (82 in) [2083 mm] 6'-10" (82 in) [2083 mm] 7'-0" (84 in) [2134 mm] 7'-0" (84 in) [2134 mm] 1 [44.5 mm] MAX 2150 mm MAX 2150 mm MAXIMUM DOOR THICKNESS EXTRA HEIGHT KIT DOOR HEIGHT RANGE: EXTRA HEIGHT KIT DOOR HEIGHT RANGE: MIN 7'-8" (92 in) [2337 mm] SHOWN MIN 7'-8" (92 in) [2337 mm] 7'-10" (94 in) [2388 mm] 7'-10" (94 in) [2388 mm] 8'-0" (96 in) [2438 mm] 8'-0" (96 in) [2438 mm] MAX 2455 mm MAX 2455 mm 15/8 in in [25.4 [15.5 mm] mm] 29/32 in [19.0 mm] [22.9 mm] C-914 C-201 GUIDE CHANNEL MIN 5/16 3/8 in in CP-913 C-200 [7.9 [9.5 mm] GUIDE (DOOR IN OPENED POSITION) DIMENSION A 3 in [76.2 mm] DIMENSION B 3/8 in [9.5 mm] HANGER ADJUSTMENT RANGE: MIN 1 in [25.4 mm] MAX 1 3/8 in [34.9 mm] PLAN VIEW (DOOR IN OPENED POSITION) PLAN VIEW (DOOR IN CLOSED POSITION) C-201 GUIDE CHANNEL CUT THROUGH FULL LENGTH OF DOOR C-200 GUIDE C-201 GUIDE CHANNEL (DOOR IN CLOSED POSITION) C-201 GUIDE CHANNEL C-200 GUIDE (DOOR IN OPENED POSITION) DIMENSION A DIMENSION B DIMENSION A DIMENSION B PAGE 2
TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT WITH FINISHING DIMENSION DETAILS NOTE: TO ILLUSTRATE THE CROWDERFRAME INSTALLATION PROCESS, TRIM DETAILS AND DIMENSIONS ARE SHOWN. SITE TRIM DETAILS AND DIMENSIONS MUST BE VERIFIED BY THE INSTALLER AND MAY REQUIRE ADJUSTMENT OF THE DIMENSIONS THAT FOLLOW. K.N. CROWDER CANNOT BE HELD RESPONSIBLE FOR ANY FINISHING DETAILS. DETAILS ARE BASED ON A 36 in [914 mm] WIDE X 84 in [2134 mm] HIGH DOOR USING THE TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT. THIS IS FOR THE FINISHING OF POCKET DOOR KITS ONLY. FOR MORE DIMENSION DETAILS, PLEASE SECTION REFER TO THE VIEW STANDARD POCKET DOOR KIT DETAILS ACCORDINGLY. 2X4 WOOD CONSTRUCTION BY OTHERS (COMPLETE TYPE CC-W KIT ILLUSTRATED WITH FRAMING, DRYWALL & FINISHING BY OTHERS) 3 5/8 in ([92.1 mm] ) STEEL UPRIGHTS HORIZONTAL CASING/TRIM BY OTHERS 1/2 in DRYWALL NOTE: FOR DOUBLE DOOR KITS USING THE CPD-CC-JOINER KIT, PLEASE USE THIS SECTION DETAIL FOR REFERENCE. 1/4 in [6.4 mm] SET-BACK OF TRIM BY OTHERS 1 1/4 in [31.8 mm] HEIGHT OF INSIDE TRIM TO HIDE HARDWARE 1 1/4 in [31.8 mm] WIDTH OF INSIDE TRIM FOR 1 [44.5 mm] DOOR NOTE: WHEN USING THE CATCH N CLOSE IN POCKET DOOR APPLICATIONS, IT IS RECOMMENDED TO USE EDGE PULLS FOR PULLING THE DOOR OUT OF THE POCKET. PLEASE SEE BELOW FOR SOME KNC EDGE PULL OPTIONS: 3/16 in [4.8 mm] GAP CLEARANCE (ASSUMING 1 [44.5 mm] DOOR) GUIDE SYSTEM AS REQUIRED VERTICAL CASING/TRIM TO SUIT 84 in [2133.3 mm] APPROXIMATE FINISHED OPENING HEIGHT BASED ON FINISHING AS SHOWN (BASED ON 84 in [2134 mm] HIGH DOOR) C-61 EDGE PULL C-91 EDGE PULL PAGE 3
TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT WITH FINISHING DIMENSION DETAILS (CONT D) NOTE: TO ILLUSTRATE THE CROWDERFRAME INSTALLATION PROCESS, TRIM DETAILS AND DIMENSIONS ARE SHOWN. SITE TRIM DETAILS AND DIMENSIONS MUST BE VERIFIED BY THE INSTALLER AND MAY REQUIRE ADJUSTMENT OF THE DIMENSIONS THAT FOLLOW. K.N. CROWDER CANNOT BE HELD RESPONSIBLE FOR ANY FINISHING DETAILS. DETAILS ARE BASED ON A 36 in [914 mm] WIDE X 84 in [2134 mm] HIGH DOOR USING THE TYPE CC-W CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT. FOR DOUBLE DOOR KITS USING THE CPD-CC-JOINER KIT, PLEASE REFER TO THE CPD-CC-JOINER INSTRUCTION SHEET FOR A PLAN VIEW OF THE FINISHING DIMENSION DETAILS FOR DOUBLE DOOR FINISHING. PLAN VIEW SINGLE DOOR ROUGH OPENING WIDTH CALCULATION: (DOOR WIDTH X 2) + 3/8 in [9.5 mm] = RO WIDTH EXAMPLE: 36 in [914.4 mm] WIDE DOOR X 2 PLUS 3/8 in [9.5 mm] = 72 3/8 in [1838.3 mm] THICKNESS OF STRIKE FINISHING JAMB 34 1/16 in [865.3 mm] APPROXIMATE FINISHED OPENING WIDTH BASED ON FINISHING AS SHOWN (BASED ON 36 in [914 mm] WIDE DOOR) 1 1/4 in [31.8 mm] WIDTH OF INSIDE TRIM FOR 1 [44.5 mm] DOOR VERTICAL CASING/TRIM BY OTHERS 37 1/16 in [941.3 mm] APPROXIMATE POCKET DEPTH BASED ON FINISHING AS SHOWN (BASED ON 36 in [914 mm] WIDE DOOR) 2 1/8 in [54.0 mm] CLEARANCE BETWEEN UPRIGHTS 1/2 in DRYWALL 4 5/8 in [117.5 mm] FINISHED THICKNESS OF WALL WITH 1/2 in DRYWALL AND THE WIDTH OF STRIKE FINISHING JAMB 1/2 in THICKNESS OF OUTSIDE POCKET TRIM 3/16 in [4.8 mm] GAP CLEARANCE (ASSUMING 1 [44.5 mm] DOOR) 1/4 in [6.4 mm] SET-BACK OF TRIM BY OTHERS THICKNESS OF POCKET TRIM GUIDE SYSTEM AS REQUIRED PAGE 4
PARTS LIST FOR TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT FOR NARROW DOORS LEGEND: (X) = QUANTITY OF ITEM SUPPLIED IN KITS FOR DOORS FROM 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE CP-402 BRACKET (2) CP-403 TRACK X (LENGTH OPTIONS LISTED BELOW) FOR TYPE CC-NRB FOR DOORS UP TO LESS THAN 26 in [660 mm] WIDE: (1) PIECE X 52 in [1321 mm] CP-430 FASCIA X (QUANTITY AND LENGTH OPTIONS LISTED BELOW) FOR TYPE CC-NRB FOR DOORS UP TO LESS THAN 26 in [660 mm] WIDE: (1) PIECE X 50 in [1270 mm] C/W PRE-PUNCHED HOLES CP-2X4 FOOT BRACKET (2) STEEL UPRIGHTS (QUANTITY AND PART NUMBER OPTIONS LISTED BELOW) FOR TYPE CC-NRB FOR DOORS UP TO LESS THAN 26 in [660 mm] WIDE X 84 in [2134 mm]/2150mm HIGH: (4) CP-805 STEEL UPRIGHT (89 15/16 in [2284 mm] LONG) FOR TYPE CC-NRB-EXH8 FOR DOORS UP TO LESS THAN 26 in [660 mm] WIDE X 96 in [2438 mm]/2455mm HIGH: (4) CP-806 STEEL UPRIGHT (101 15/16 in [2589 mm] LONG) CC-493 TOP PLATE (2) CC-400 HANGER BODY (2) (C/W WHEELS) CC-493 SQUARE HEAD BOLT X 1-1/2 (2) CC-493 LOCK WASHER NUT (2) CC-75 OR CC-1 CATCH N CLOSE CLOSING DEVICE (2) (SEE DETAILS IN INSTRUCTION STEPS) CC-100 CATCH N CLOSE IN-TRACK STOP (2) CP-400 ADJUSTMENT WRENCH (1) CC-493 NYLON SPACER (2) 1/4 -#14 X 3/4 HEX TEK SCREW (8) -EXW4 (10) 5/16 EXTERNAL TOOTH LOCK WASHER (4) -EXW4 (6) #10 X 1-1/2 SELF DRILLING SCREW (4) #10 X 1-1/4 PAN HEAD SCREW (15) #8 X 1 SELF DRILLING SCREW (6) #8 X 3/4 PAN HEAD SCREW (10) -EXW4 (12) C-99 RUBBER DOME BUMPER (1) 3/16 SPACER WASHER (12) #6 X 1 FINE THREAD DRYWALL SCREW (25) -EXW4 (37) C-201 GUIDE CHANNEL X LENGTH (1) (LENGTH = DOOR WIDTH, EXAMPLE: 36 in [914 mm] DOOR= 36 in [914 mm] GUIDE CHANNEL) C-200 FLOOR GUIDE (1) PAGE 5
SITE PREPARATION: ROUGH OPENING SIZE ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 84 in, 7-0, 2150 mm HIGH MUST BE AT LEAST 92 1/2 in [2350 mm] ROUGH OPENING HEIGHT (ROH) FROM FINISHED FLOOR FOR DOORS UP TO 96 in, 8-0, 2455 mm (-EXH8 KITS) HIGH MUST BE AT LEAST 104 1/2 in [2654 mm] FOR DOUBLE POCKET DOOR KITS, PLEASE REFER TO THE CPD-CC-JOINER INSTALLATION INSTRUCTIONS FOR ROUGH OPENING SIZE. CHART A: SINGLE DOOR ROUGH OPENING WIDTH (ROW) DOOR WIDTH ROUGH OPENING WIDTH (ROW) CP-403 TRACK LENGTH REQUIRED 18 in (1'-6") [457 mm] 36 3/8 in [924 mm] 36 in [914 mm] 20 in (1'-8") [508 mm] 40 3/8 in [1026 mm] 40 in [1016 mm] 22 in (1'-10") [559 mm] 44 3/8 in [1127 mm] 44 in [1118 mm] 24 in (2'-0") [610 mm] 48 3/8 in [1229 mm] 48 in [1219 mm] 26 in (2'-2") [661 mm] 52 3/8 in [1330 mm] 52 in [1321 mm] ROH ROW INSTRUCTIONS FOR TYPE CC-NRB CATCH N CLOSE CROWDERFRAME POCKET DOOR KIT STEP #1: ON ONE SIDE OF OPENING, SECURE ONE CP-402 BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (3) TO THE JAMB AT THE HEIGHT REQUIRED (SEE ILLUSTRATION FOR DETAILS). SEE CHART B FOR HEIGHT DIMENSIONS BASED ON DOOR HEIGHT. BRACKET HEIGHT (FROM FINISHED FLOOR) STEP #2: ON OPPOSITE SIDE OF OPENING, SECURE SECOND CP-402 BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (1) THROUGH THE OBLONG HOLE ON THE BRACKET TO THE JAMB AT THE HEIGHT REQUIRED (SEE ILLUSTRATION FOR DETAILS). IT IS RECOMMEND TO SECURE THIS BRACKET THROUGH THE MIDDLE OF THE OBLONG HOLE TO ALLOW FOR PLUMB ADJUSTMENT WHEN INSTALLING THE TRACK IN STEPS #6 & 7. BRACKET HEIGHT DIMENSIONS SHOWN BELOW FOR THE BRACKET HEIGHT IS TAKEN FROM THE FINISHED FLOOR. IF FINISHED FLOOR WILL BE INSTALLED AFTER THE POCKET DOOR KIT, PLEASE ADD THE FLOOR THICKNESS TO THE BRACKET HEIGHT. EXAMPLE: 84 in [2134 mm] HIGH DOOR WITH THICK FLOOR = 88 1/4 in [2140 mm] + = 89 in [2261 mm] NEW HEIGHT FROM THE SUB FLOOR (BELOW THE FINISHED FLOOR). NOTE: S MUST BE SHIMMED UP TO THE LEVEL OF FINISHED FLOOR. SEE STEP #9 FOR DETAILS. CHART B: BRACKET HEIGHT BRACKET HEIGHT MEASUREMENT DOOR HEIGHT FROM FINISHED FLOOR 80 in (6'-8") [2032 mm] 84 1/4 in [2140 mm] 82 in (6'-10") [2083 mm] 86 1/4 in [2191 mm] 84 in (7'-0") [2134 mm] 88 1/4 in [2242 mm] ---- ---- 2150 mm 88 7/8 in [2257 mm] 92 in (7'-8") [2337 mm] 96 1/4 in [2445 mm] 94 in (7'-10") [2388 mm] 98 1/4 in [2496 mm] 96 in (8'-0") [2438 mm] 100 1/4 in [2546 mm] ---- ---- 2455 mm 100 7/8 in [2562 mm] STEP #3: CUT CP-403 ALUMINUM TO CORRECT SIZE IF REQUIRED. LENGTH IS EQUAL TO 2 X DOOR WIDTH. SEE COLUMN CP-403 TRACK LENGTH REQUIRED IN CHART A FOR LENGTHS BASED ON DOOR WIDTHS. {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEPS #3 & CPD-1 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} BRACKET HEIGHT (FROM FINISHED FLOOR) PAGE 6
STEP #4: ASSEMBLE THE CC-493 CATCH N CLOSE HANGERS AS SHOWN BELOW: FIG. 1 - THREAD CC-493 LOCK WASHER NUT ONTO CC-493 SQUARE HEAD BOLT X 1-1/2 WITH LOCK WASHER FACING BOLT HEAD. SLIDE CC-493 NYLON WASHER ONTO BOLT AND REST AGAINST LOCK WASHER NUT. (2 X REQUIRED) NOTE: NYLON WASHER MUST BE INSTALLED TO PREVENT DAMAGE TO CATCH N CLOSE CLOSING DEVICES. FIG. 2 - THREAD ASSEMBLY FROM FIG. 1 INTO CC-400 HANGER BODY FROM THE UNDERSIDE (SIDE OPPOSITE THE TRIGGER). FIG. 3 - COMPLETE CC-493 HANGER ASSEMBLY (2 X REQUIRED). FIG. 1 FIG. 2 TRIGGER FIG. 3 (CC-493 HANGER) STEP #6: PLACE CP-403 TRACK COMPLETE WITH HANGERS AND STOPS ONTO THE TWO CP-402 BRACKETS PREVIOUSLY PLACED IN STEPS #1 & 2. SEE ILLUSTRATIONS BELOW FOR DETAILS. NOTE: ENSURE THE POCKET END OF THE TRACK IS PLACED ON THE POCKET END JAMB AND THE OPENING END OF THE TRACK IS PLACED ON THE OPENING END RESPECTIVELY. IF HANGERS ARE INCORRECTLY ORIENTATED CATCH N CLOSE WILL NOT WORK PROPERLY. THE TOP OF THE TRACK SHOULD SIT FLUSH WITH THE TOP OF THE BRACKETS. T BRACKET HEIGHT (FROM FINISHED FLOOR) BRACKET HEIGHT (FROM FINISHED FLOOR) BRACKET BRACKET HEIGHT (FROM HEIGHT FINISHED (FROM FINISHED FLOOR) FLOOR) STEP #5: SLIDE THE TWO CC-493 HANGER ASSEMBLIES (FIG.3 FROM STEP #4) INTO THE TRACK AS SHOWN BELOW. NOTE: THE CC-493 HANGERS HAVE TRIGGERS BUILT INTO THE HANGER. WHEN INSTALLING, THE TRIGGERS MUST BE ORIENTED AS SHOWN IN THE ILLUSTRATION BELOW. THE TRIGGER MUST BE CLOSEST TO THE END OF THE TRACK. * INSERT THE CC-100 CATCH N CLOSE IN-TRACK STOPS CHALK AT EACH END CHALK LINE AFTER THE HANGERS HAVE BEEN PLACED LINE INTO THE TRACK. NOTE: LEAVE THE STOP SCREWS LOOSE TO ALLOW THE STOPS TO SLIDE FREELY WITHIN THE TRACK. THE RUBBER BUMPERS OF EACH STOP SHOULD FACE INWARD (TOWARD THE MIDDLE OF THE TRACK ). OPENING END OF TRACK * * POCKET END OF TRACK * TRIGGER LOCATIONS BUMPER LOCATIONS STEP #7: CHECK TRACK FOR LEVEL AND ADJUST WITH BRACKET THAT HAS ONE SCREW IN THE OBLONG HOLE UNTIL TRACK LEVEL IS ACHIEVED. SECURE THIS BRACKET WITH #10 X 1-1/4 PAN HEAD SCREWS (2) ON THE TWO OUTSIDE HOLES AS SHOWN BELOW. STEP #8: SECURE TRACK TO BRACKETS WITH 1/4 -#14 X 3/4 HEX TEX SCREWS (4) AS SHOWN BELOW. TWO SCREWS REQUIRED PER BRACKET. ILLUSTRATION (TO THE LEFT) SHOWS THE CORRECT POSITIONING OF THE STOPS IN THE TRACK.!!ATTENTION!! {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEPS #CPD-2 & CPD-3 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} PAGE 7
STEP #9: USE A CHALK LINE AGAINST THE BOTTOM STUDS OF THE WALL TO MARK THE LINES OF THE OPENING ON BOTH SIDES. LOCATE AND SECURE THE CP-2X4 FOOT BRACKETS (2) AS PER THE LOCATION CHART C LISTED BELOW. SECURE THE S WITH #8 X 3/4 PAN HEAD SCREWS (2 PER FOOT BRACKET). NOTE: S HAVE A FRONT EDGE AND THIS EDGE SHOULD FACE THE OPENING AS SHOWN IN THE ILLUSTRATIONS BELOW. S ARE TO BE MOUNTED ON FINISHED FLOOR. IF FINISHED FLOOR IS NOT INSTALLED, CHALK PLEASE SHIM S THE THICKNESS OF THE FINISHED FLOOR. LOCATION DIMENSIONS ARE BASED ON LINE STANDARD SET-UP AND WILL ACCOMMODATE THE FINISHING AS SHOWN ON PAGES 3 & 4 OF THIS INSTRUCTION SHEET. {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #9 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} {IF USING CP-TK-2X4 POCKET TRIM KIT, PLEASE REFER TO STEP #TK-1 IN THE CP-TK-2X4 POCKET TRIM KIT INSTRUCTION SHEET BEFORE PROCEEDING} CHART C: LOCATION DIMENSIONS A & B DOOR WIDTH DIMENSION A DIMENSION B BRACKET 18 in (1'-6") [457 mm] 18 [476 mm] 10 1/2 in [267 mm] 20 in HEIGHT (1'-8") [508 mm] 20 [527 mm] 10 1/2 in [267 mm] 22 in (1'-10") (FROM[559 mm] 22 [578 mm] 12 1/2 in [318 mm] 24 in FINISHED (2'-0") [610 mm] 24 [629 mm] 12 1/2 in [318 mm] 26 in FLOOR) (2'-2") [661 mm] 26 [680 mm] 13 1/2 in [343 mm] STD PLAN VIEW (FOR DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE) OPENING BRACKET POCKET END END HEIGHT FRONT END OF IS IDENTIFIED (FROM WITH 4 HOLES ALONG FINISHED FRONT EDGE FLOOR) CHALK LINE CHALK LINE CHALK LINE CHALK LINE CHALK LINE DIMENSION A DIMENSION B STEP #10: PLACE C-200 GUIDE (1) ON CLOSEST TO THE OPENING END AND SECURE WITH #8 X 3/4 PAN HEAD SCREWS (2). STEP #12: PLUMB UPRIGHTS VERTICALLY AND SECURE TO CP-403 TRACK WITH 1/4 -#14 X 3/4 HEX TEX SCREWS AND 5/16 EXTERNAL TOOTH LOCK WASHER (1 OF EACH REQUIRED FOR EACH UPRIGHT). NOTE: IMPACT DRIVER IS IDEAL FOR THIS STEP OR PRE-DRILL WITH 9/64 in DIAMETER DRILL BIT IF DESIRED. SCREW AND HOLE IN UPRIGHT SHOULD LINE UP WITH TOP GROOVE IN CP-403 TRACK AS SHOWN BELOW. CHALK LINE SCREW INTO TOP GROOVE OF CP-403 TRACK (AS SHOWN) STEP #11: POSITION STEEL UPRIGHTS (4) OR (6) FOR EXTRA WIDTH KITS, ON FOOT BRACKETS WITH LARGE OVAL CLEARANCE HOLES FACING OUT. THE UPRIGHTS ARE PUNCHED SYMMETRICALLY THEREFORE EITHER END CAN BE UP (OR DOWN). NOTE: OPENING THE ROLLED END SEAM POCKET ON THE END SIDE WALL OF THE UPRIGHT SHOULD FACE THE BACK OF THE POCKET - OTHERWISE IT WILL BE DIFFICULT TO SCREW OPENING TRIM TO THE UPRIGHT. 1 in [25.4 mm] BOTTOM OF DOOR 1/2 in SET BACK REQUIRED FRONT EDGE OF DOOR ARROW ID ON CP-913 GUIDE TO POINT TOWARDS OPENING DIMENSION A 29/32 in [22.9 mm] BACK EDGE OF DOOR GUIDE CHANNEL SHOULD PROTRUDE FROM BACK EDGE OF DOOR BY 1/2 in BA O PAGE 8
5/8 in [15.9 mm] CLOSED POSITION STEP #13: PREPARE C-201 GUIDE CHANNEL SLOT IN THE BOTTOM OF THE DOOR 5/8 in [15.9 mm] WIDE IN CENTER OF DOOR, AND DEEP. IT IS RECOMMENDED TO MAKE THE SLOT AS ACCURATE AS POSSIBLE FOR SECURE FIT AND NEAT APPEARANCE. SEE BELOW: CLOSED P STEP #16: RAISE THE DOOR AND POSITION OVER THE GUIDE AND UNDER THE HANGERS IN THE TRACK. LIFT THE DOOR UP AND ENGAGE TOP PLATE SLOTS WITH THE CC-493 SQUARE HEAD BOLTS. ADJUST DOOR HEIGHT AND PLUMB BY DISENGAGING AND USING THE CP-400 ADJUSTMENT WRENCH. SEE ILLUSTRATIONS BELOW. NOTE: THE BACK HANGER MAY HAVE TO BE ENGAGED FIRST, THEN PLACE DOOR ON GUIDE AND 1 in SLIDE INTO POCKET (BETWEEN UPRIGHTS) AND THEN ENGAGE [25.4 mm] FRONT HANGER ACCORDINGLY. 29/32 in [22.9 mm] STEP #14: LOCATE CENTER OF U SLOT (DASH LINE SHOWN BELOW) ON CC-493 TOP PLATE MINIMUM 4 1/4 in [108.0 mm] FROM EACH EDGE OF DOOR. MARK SCREW HOLE LOCATIONS AND PRE-DRILL 1/8 in [3.2 mm] DIAMETER HOLES AT LEAST 1 1/2 in [38.1 mm] DEEP. MOUNT CC-493 TOP PLATES ON OPENED DOOR AND POSITION SECURE WITH #10 X 1-1/4 PAN HEAD SCREWS (4 PER TOP PLATE). SEE ILLUSTRATION BELOW. NOTE: IT IS RECOMMENDED TO LOCATE THE TOP PLATES AS CLOSE TO THE DIMENSIONS SHOWN DOOR POCKET DOOR OPENING BELOW ESPECIALLY FOR NARROW DOORS. IF THE TOP PLATES ARE LOCATED FURTHER AWAY FROM THE EDGE, IT MAY BE TYPICAL PROBLEMATIC MINIMUM WHEN OVERLAP INSTALLING THE CATCH N CLOSE CLOSING IN POCKET: DEVICES AND 2 in FOR [50.8 THE mm] COMPLETE SYSTEM TO OPEN AND CLOSE AS REQUIRED. CLOSED CENTER POSITION OF SLOT WALL WHERE DOOR OPENS TO TYPICAL MINIMUM OVERLAP OF DOOR ON WALL: 2 in [50.8 mm] OPENED POS DOOR OPE CLOSED POS CENTER OF SLOT 5/8 in [15.9 mm] MINIMUM 4 1/4 in [108 mm] MINIMUM 4 1/4 in [108 mm] 1 in [25.4 mm] WALL W STEP #15: CUT C-201 ALUMINUM GUIDE CHANNEL TO CORRECT LENGTH AS REQUIRED. DRILL HOLES IN C-201 GUIDE CHANNEL, AND PRE-DRILL HOLES. LOCATE C-201 GUIDE CHANNEL IN SLOT AND SCREW CHANNEL INTO PLACE WITH #8 X 3/4 PAN HEAD SCREWS (4 SCREWS ARE PROVIDED IN KIT). 29/32 in [22.9 mm] TYPICAL MINI DOOR ON WAL STEP #17: LOCK ADJUSTMENT BY TIGHTENING CC-493 LOCK WASHER NUT AGAINST CC-493 TOP PLATE WITH CP-400 ADJUSTMENT WRENCH. PAGE 9 WALL WHER
[12. 1/2 STEP #18: AFTER THE DOOR HAS BEEN INSTALLED, POSITION DOOR APPROXIMATELY 5-10 AWAY FROM THE FINAL POSITION AT ONE END (USING THE LEFT SIDE AS AN EXAMPLE TO SHOW THIS STEP). PUSH THE LOOSE LEFT SIDE CC-100 STOP (INSTALLED IN STEP #4) AGAINST THE HANGER BODY AS SHOWN BELOW: STEP #23: BEFORE INSTALLING THE CATCH N CLOSE DEVICE, PLEASE ENSURE IT IS IN THE RETRACTED POSITION. IF IT IS NOT IN THIS POSITION, SLIDE IT DOWN UNTIL IT LOCKS INTO THIS POSITION AS SHOWN BELOW. NOTE: THIS WILL REQUIRE SIGNIFICANT FINGER PRESSURE. ID END #A RETRACTED POSITION 19 in [482.6 mm] STEP #19: WITH THE CC-100 STOP LOOSE, SLIDE THE DOOR TO THE LEFT TO THE FINAL/DESIRED POSITION OF THE DOOR AS SHOWN BELOW. NOTE: ENSURE THAT STRIKE AND TRIM THICKNESS ARE TAKEN INTO CONSIDERATION FOR WHERE THE DOOR WILL BE IN THE FINAL POSITION. SEE PAGES 3 & 4 OF THIS INSTRUCTION SHEET FOR FINISHING. STEP #20: ONCE THE FINAL POSITION IS ACHIEVED, SLIDE THE DOOR AWAY FROM THE CC-100 STOP. LOCK THE STOP IN POSITION BY TIGHTENING THE TWO CAP SCREWS ON THE STOP WITH 3/16 ALLEN KEY (CC-100 IS SECURED BY FRICTION FIT). IMPORTANT CATCH N CLOSE CLOSING DEVICE NOTES: IF THE DOORS ARE 75LBS OR LESS, PLEASE ENSURE THE CC-75 CATCH N CLOSE CLOSING DEVICE IS BEING USED. IF THE DOORS ARE MINIMUM 75LBS UP TO 150LBS, PLEASE ENSURE THE CC-1 CATCH N CLOSE CLOSING DEVICE IS BEING USED. 1/2 in 1/2 in 1/2 in 19 in [482.6 mm] STEP #24: AT BOTH THE DOOR OPENING AND POCKET ENDS OF THE TRACK, PLACE THE CATCH N CLOSE CLOSING DEVICE INTO THE TRACK WITH THE SOLID END (ID END #A SHOWN ABOVE) RESTING AGAINST THE UPPER BODY ON THE CC-100 STOP (ABOVE THE BUMPER) INSTALLED 19 in [482.6 mm] PREVIOUSLY. WHEN THE CATCH N CLOSE CLOSING DEVICE IS RESTING TIGHT AGAINST THE UPPER BODY OF THE CC-100 STOP, IT IS IN THE CORRECT POSITION AND WILL CLOSE THE DOOR TO THE DESIRED POSITION. SEE ILLUSTRATION BELOW: ID END #A STEP #21: REPEAT STEPS #18 THRU #20 FOR OPPOSITE SIDE. NOTE: RE- CHECK FINAL DOOR POSITIONS AGAINST THE SECURED CC-100 STOPS BEFORE PROCEEDING TO STEP #22. RE-ADJUST IF REQUIRED. NOTE: ENSURE THAT STRIKE AND TRIM THICKNESS ARE TAKEN INTO CONSIDERATION FOR WHERE THE DOOR WILL BE IN THE FINAL POSITION. SEE PAGES 3 & 4 OF THIS INSTRUCTION SHEET FOR FINISHING. DOOR OPENING END FRAMING. REPEAT FOR POCKET END AS WELL. END VIEW STEP #22: ON THE POCKET END FRAMING JAMB, MARK THE HALFWAY POINT FROM THE FLOOR TO THE UNDER SIDE OF THE TRACK. PUSH THE DOOR INTO THE OPENED POSITION (CLOSEST TO THE POCKET JAMB) AND MEASURE THE DISTANCE FROM THE BACK EDGE OF THE DOOR TO THE JAMB. ASSEMBLE A #10 X 1-1/4 PAN HEAD SCREW (1) WITH THE C-99 RUBBER DOME BUMPER (1) AND 3/16 SPACER WASHERS (QUANTITIES ARE AS REQUIRED TO FIT IN THE GAP PREVIOUSLY MEASURED) SECURE THIS ASSEMBLY TO THE POCKET JAMB TO ACT AS A SECONDARY STOP FOR THE DOOR IN THE OPENED POSITION. ID END #A SIDE VIEW (TRACK SHOWN WITH CUTOUT) RETRACTED POSITION JAMB AT BACK OF POCKET SECURE STEP #25: SECURE CATCH N CLOSE CLOSING DEVICE TO TRACK WITH #10 X 1-1/2 SELF DRILLING SCREWS (2 FOR EACH DEVICE). NOTE: DO NOT USE IMPACT DRIVER TO SECURE CATCH N CLOSE CLOSING DEVICES TO THE TRACK. DO NOT OVERTIGHTEN SCREWS. TO EASE INSTALLATION, IT IS RECOMMENDED TO PRE-DRILL TRACK WITH 5/32 in DRILL BIT. IT IS RECOMMENDED TO SECURE THE FIRST SCREW (CLOSEST TO THE CC-100 STOP), TEST SYSTEM BY SLIDING THE DOOR TO ACTIVATE THE CATCH N CLOSE. IF IT IS IN THE CORRECT POSITION, SECURE WITH SECOND SCREW. REMOVE ANY DRILL FILLINGS FROM INSIDE THE TRACK AS THIS WILL AFFECT THE OPERATION OF THE SLIDING DOOR SYSTEM. MOUNT HALFWAY UP THE JAMB SECURE CP-007 CLIP CP-007 CLIP SECURE PAGE 10
STEP #26: MEASURE AND CUT CP-430 FASCIA (1) OR (2) FOR EXTRA WIDTH KITS IF REQUIRED TO FIT IN OPENING BETWEEN BRACKET AND FIRST UPRIGHT. IF PRE-PUNCHED HOLES ARE CUT OFF, RE-DRILL WITH 11/64 in DRILL BIT FOR A TOTAL OF 3 HOLES PER PIECE OF CP-430 FASCIA. TWO EQUAL LENGTH PIECES ARE REQUIRED FOR INSTALLATION. {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #CPD-4 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} TROUBLESHOOTING: ISSUE: DOOR IS NOT ENGAGING THE CLOSING DEVICE. SOLUTION: A) ENSURE HANGERS ARE CORRECTLY ORIENTED. SEE STEPS #4 &5. B) ENSURE THE CATCH N CLOSE IS IN THE RETRACTED POSITION PRIOR TO SLIDING THE DOOR CLOSED/OPEN. SEE STEP #23. ISSUE: CHATTER/NOISE WHEN DOOR IS SLIDING. SOLUTION: ENSURE THERE ARE NO ALUMINUM SHAVINGS WITHIN THE TRACK. SHAVINGS CAN BECOME EMBEDDED IN NYLON TIRES AND CAUSE NOISY OPERATION. STEP #27: SNAP THE CP-430 FASCIA ONTO THE CP-403 TRACK AS SHOWN BELOW WITH THE STEP IN THE FASCIA FACING DOWN TOWARDS THE FLOOR. ONCE SNAPPED ON, SECURE WITH #8 X 1 SELF DRILLING SCREWS (6, 3 PER SIDE). {FOR DOUBLE DOOR KITS, PLEASE REFER TO STEP #CPD-5 IN THE CPD-CC-JOINER KIT INSTRUCTION SHEET BEFORE PROCEEDING} ISSUE: REPLACING THE CATCH N CLOSE DEVICE. SOLUTION: THE CATCH N CLOSE TRACK AND HARDWARE SYSTEM HAS BEEN DESIGNED FOR EASY INSTALLATION. SIMPLY REMOVE THE TWO SCREWS THAT HOLD THE CATCH N CLOSE IN PLACE AND REPLACE THE DEVICE WITH A NEW ONE IF FAILURE OCCURS. ISSUE: REPLACING CATCH N CLOSE DEVICE INSTALLED AT THE BACK OF THE POCKET. (ONLY APPLIES TO KITS FOR DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE) SOLUTION: IT WILL BE NECESSARY TO CUT A HOLE IN THE WALL NEAR THE BACK AND REMOVE THE TWO SCREWS THAT HOLD THE CATCH N CLOSE IN PLACE AND REPLACE THE DEVICE WITH A NEW ONE IF FAILURE OCCURS. OPTIONAL PRODUCTS: PLEASE VISIT OUR WEBSITE FOR OTHER OPTIONAL PRODUCT SUCH AS DOOR LOCKS & PULLS AND MORE. JAMB AT BACK OF POCKET NOTES: MOUNT HALFWAY UP THE JAMB STEP #28: FINISH PROJECT WITH FINISHING REQUIREMENTS SUCH AS DRYWALL, TRIM, DOOR JAMBS, ETC (ALL BY OTHERS). REFER TO PAGE 3 & 4 FOR FINISHING DETAILS. NOTE: IT IS RECOMMENDED TO MAKE ONE SIDE OF THE TRIM EASILY REMOVABLE FOR FUTURE ACCESS FOR MAINTENANCE PURPOSES. IMPORTANT DRYWALL INSTALLATION NOTES: USE 1 in [25.4 mm] LONG DRYWALL SCREWS ONLY (PROVIDED) WHEN SECURING DRYWALL TO UPRIGHTS. LONGER SCREWS WILL PENETRATE INSIDE FACE OF STEEL UPRIGHT AND DAMAGE DOOR. FASTEN DRYWALL TO BOTTOM OF STEEL UPRIGHTS WORKING UP TO THE TOP. ROW ROH PAGE 11
HOW IT ALL COMES TOGETHER (BASED ON KIT FOR DOORS 18 in [457 mm] TO LESS THAN 26 in [660 mm] WIDE) CC-493 EASY CONNECT CATCH N CLOSE HANGER CATCH N CLOSE CLOSING DEVICES SECURING STEEL UPRIGHTS BRACKET & CP-403 TRACK CP-402 BRACKETS CC-100 CATCH N CLOSE IN-TRACK STOPS JAMB AT BACK OF POCKET 1 in [25.4 mm] 2 in [50.8 mm] 2 in [50.8 mm] 1 1/8 in [28.7 mm] 5/8 in [15.9 mm] MOUNT HALFWAY UP THE DOOR POCKET JAMB TYPICAL MINIMUM OVERLAP IN POCKET: 2 in [50.8 mm] OPENED POSITION C-99 RUBBER DOME BUMPER & SPACER WASHERS DOOR OPENING CLOSED POSITION, STEEL UPRIGHTS & C-200 GUIDE 5/8 in [15.9 mm] 1 [25.4 WIDE RE IN D CP-2X4 FOOT BRACKETS 13/32 in [10.3 mm] ***CHECK FIT WITH GUIDE*** ROH ROW 29/ [22.9 HIGH RE IN D CHALK LINE CHALK LINE JAMB AT BACK OF POCKET MINIMUM 1/2 in SET BACK REQUIRED FOR THIS OPTION C-201 GUIDE CHANNEL RECESSED IN BOTTOM OF DOOR MOUNT HALFWAY UP THE JAMB SNAP AND SECURE CP-430 FASCIAS PAGE 12