Presentation Variable composition: standard bodies Thermoplastic roller lever plunger, 1 direction of actuation Steel roller lever plunger, 1 direction of actuation ZCK E1 ZCK E3 Side metal plunger Side steel roller plunger, horizontal Side steel roller plunger, vertical ZCK E63 ZCK E64 ZCK E6 Spring rod Cat s whisker ZCK E8 ZCK E6 End reinforced steel roller plunger End steel roller plunger with protective boot End steel roller plunger ZCK E67 ZCK E69 ZCK E6 End metal plunger End steel ball bearing plunger End metal plunger with protective boot ZCK E61 ZCK E66 ZCK E619 Body with -pole contact, fi xed, 1 step, M1 connector () ZCK J1D, JD, J6D, J7D ZCK J8D Body with contact, cable entry for Pg, fi xed, 1 step () (3) ZCK JD3p, ZCK J1, J, J6, J7, J9 Body with contact, cable entry for Pg, fi xed, 1 step () (3) ZCK J, J8 Body with contact, cable entry for Pg, fi xed, step () (3) ZCK J4 Cannot be used with bodies ZCK J4 and ZCK J41. () For further details, see page 34/4. (3) For a cable entry tapped ISO M x 1., add H9 to the reference. Example: ZCK J1 becomes ZCK J1H9. For a cable entry tapped 1/ NPT, add H7 to the reference. Example: ZCK J1 becomes ZCK J1H7. Body with contact, cable entry for Pg, plug-in, 1 or step () (3) ZCK J11, J1, J41 34-EN_Ver1..indd
Presentation (continued) Variable composition: standard bodies Square U rod lever, steel, 3 L 1 () Round rod lever, steel, Ø 3 L 1 () Round rod lever, glass fi bre, Ø 3 L 1 () Round rod lever, thermoplastic, Ø 6 L () ZCK Y1 ZCK Y3 ZCK Y ZCK Y9 Spring lever with thermoplastic end (4) ZCK Y81 Spring-rod lever, metal (4) ZCK Y91 Spring return, for actuation from left AND right or from left OR right Variable length thermoplastic roller lever (4) ZCK Y41 Variable length steel roller lever (4) ZCK Y43 ZCK E Thermoplastic roller lever () Steel roller lever () Steel ball bearing mounted roller lever () ZCK Y11 ZCK Y ZCK Y Body with double-pole C/O staggered, contact cable entry for Pg, fi xed, step (3) ZCK J44 Body with double-pole C/O staggered, contact cable entry for Pg, plug-in, step (3) ZCK J414 Stay put, for actuation from left AND right ZCK E9 Forked arm with thermoplastic rollers, 1 track () ZCK Y71 Forked arm with thermoplastic rollers, track () ZCK Y61 : head assuring positive opening operation. (4) Adjustable throughout 36 in steps, or in 9 steps by reversing the notched washer. () Adjustable throughout 36 in steps, or in 4 steps by reversing the lever mounting. 34-EN_Ver1..indd 3
References Adaptable sub-assemblies: standard bodies Fixed bodies with -pole contact 1 step (XES P11) 1 Positive operation Cable entry Reference Weight Pg ZCK J1.31 ISO M x 1. ZCK J1H9.31 1/ NPT ZCK J1H7.31 ZCK J p C/O (XES P1) (XEN P11) make before make, (XEN P161) N/C + N/C (XEN P1) N/O + N/O (XEN P1) N/C + N/C (XES P1) 1 1 11 1 11 1 11 1 1 4 3 1 3 4 1 Pg ZCK J.31 ISO M x 1. ZCK JH9.31 1/ NPT ZCK JH7.31 Pg ZCK J.31 ISO M x 1. ZCK JH9.31 1/ NPT ZCK JH7.31 Pg ZCK J6.31 ISO M x 1. ZCK J6H9.31 1/ NPT ZCK J6H7.31 Pg ZCK J7.31 ISO M x 1. ZCK J7H9.31 1/ NPT ZCK J7H7.31 Pg ZCK J8.31 ISO M x 1. ZCK J8H9.31 1/ NPT ZCK J8H7.31 Pg ZCK J9.31 ISO M x 1. ZCK J9H9.31 1/ NPT ZCK J9H7.31 step C/O staggered, (XES P31) 1 11 3 4 1 Pg ZCK J4.31 ISO M x 1. ZCK J4H9.31 1/ NPT ZCK J4H7.31 Fixed bodies with 3-pole contact + N/O (XE3S P11) 3 31 33 34 Positive operation Cable entry Reference Weight Pg ZCK JD31.31 ISO M x 1. ZCK JD31H9.31 1/ NPT ZCK JD31H7.31 N/C + (XE3S P1) 3 31 1 Pg ZCK JD39.31 ISO M x 1. ZCK JD39H9.31 1/ NPT ZCK JD39H7.31 N/C + (XE3N P1) + N/O (XE3N P11) 3 31 1 1 33 34 Pg ZCK JD37.31 ISO M x 1. ZCK JD37H9.31 1/ NPT ZCK JD37H7.31 Pg ZCK JD3.31 ISO M x 1. ZCK JD3H9.31 1/ NPT ZCK JD3H7.31 : N/C contact with positive opening operation. 4 34-EN_Ver1..indd
References (continued) Adaptable sub-assemblies: standard bodies Plug-in bodies with contact 1 step Single-pole C/O 1 11 Positive operation Cable entry Reference Weight Pg ZCK J11.3 ISO M x 1. ZCK J11H9.3 1/ NPT ZCK J11H7.3 Double-pole C/O 1 11 3 4 1 Pg ZCK J1.3 ISO M x 1. ZCK J1H9.3 1/ NPT ZCK J1H7.3 p ZCK J 1 step Double-pole C/O staggered, 1 11 3 4 1 Pg ZCK J41.3 ISO M x 1. ZCK J41H9.3 1/ NPT ZCK J41H7.3 Bodies with contact, with rotary head (without operating lever) Fixed body step 1 from the left AND 1 from the right Double-pole C/O staggered, 1 11 3 4 1 Positive Cable entry Reference Weight operation Pg ZCK J44.4 ISO M x 1. ZCK J44H9.4 1/ NPT ZCK J44H7.4 ZCK J44 Plug-in body step 1 from the left AND 1 from the right Double-pole C/O staggered, 1 11 3 4 1 Pg ZCK J414.46 ISO M x 1. ZCK J414H9.46 1/ NPT ZCK J414H7.46 Plug-in housing only Description For use with Contacts Reference Weight Single-pole 1 C/O ZCK J11 Silver ZCK J1.1 with positive opening operation Double-pole C/O simultaneous ZCK J1 Silver ZCK J.16 with positive opening operation Double-pole 1 C/O + 1 C/O staggered ZCK J41 Silver ZCK J4.16 : N/C contact with positive opening operation. p ZCK J 34-EN_Ver1..indd
References Osiswitch Classic Adaptable sub-assemblies: bodies with indicator light module Fixed bodies with -pole contact With module comprising 1 LED, c 4 V 1 step (XES P11) 1 Positive Cable entry Reference Weight operation Pg ZCK J1.3 ZCK J ppp (XEN P11) With module comprising LEDs, c 4 V 1 step (XES P11) (XEN P11) With module comprising neon indicator lights, a 11/1 V 1 step (XES P11) (XEN P11) With module comprising neon indicator lights, a /4 V 1 step (XES P11) 1 1 1 1 1 1 Pg ZCK J.3 Pg ZCK J11.3 ISO M x 1. ZCK J11H9.3 Pg ZCK J1.3 ISO M x 1. ZCK J1H9.3 Pg ZCK J3.3 ISO M x 1. ZCK J3H9.3 Pg ZCK J33.3 ISO M x 1. ZCK J33H9.3 Pg ZCK J4.3 ISO M x 1. ZCK J4H9.3 (XEN P11) 1 Pg ZCK J34.3 ISO M x 1. ZCK J34H9.3 Plug-in bodies with single-pole contact With module comprising LEDs, c 4 V 1 step C/O 1 11 Positive Cable entry Reference Weight operation Pg ZCK J111.34 ISO M x 1. ZCK J111H9.34 ZCK J1 ppp With module comprising neon indicator lights, a 11/1 V 1 step C/O With module comprising neon indicator lights, a /4 V 1 step C/O 1 11 1 11 Pg ZCK J13.34 ISO M x 1. ZCK J13H9.34 Pg ZCK J.34 ISO M x 1. ZCK JH9.34 : N/C contact with positive opening operation. Indicator light module characteristics of indicator 1 LED or LEDs neon lights Rated insulation voltage c V, conforming to IEC 6947-1 a V, conforming to IEC 6947-1 Current consumption 7 ma per LED. ma per neon ma per neon Rated operational voltage c 4 V a 11/1 V a /4 V Voltage limits c 3 V (including ripple) a 9 V a 19 6 V Service life 1 hours hours hours Reverse polarity protection Yes 6 34-EN_Ver1..indd
References Adaptable sub-assemblies: bodies with M1 connector Fixed bodies with -pole contact 1 step (XES P11) 1 Positive operation Reference Weight ZCK J1D.3 (XEN P11) 1 ZCK JD.3 ZCK J p D N/O + N/C make before make, (XEN P161) 1 ZCK J6D.3 N/C + N/C (XEN P1) 1 11 1 ZCK J7D.3 N/O + N/O (XEN P1) 4 3 ZCK J8D.3 N/C contact with positive opening operation. 34-EN_Ver1..indd 7
References Adaptable sub-assemblies: contact s Contact s of contact For bodies Positive operation -pole contact 1 ZCK J1 ZCK J1D Reference Weight XES P11. XES P1 p 1 1 ZCK J ZCK JD XEN P11. C/O 1 11 3 4 1 ZCK J XES P1.4 C/O staggered, 1 11 3 4 1 ZCK J4 XES P31.4 XEN P1 p 1 N/O + N/C make before break, 1 ZCK J6 ZCK J6D XEN P161. N/C + N/C 1 11 1 ZCK J7 ZCK J7D XEN P1. N/O + N/O 4 3 ZCK J8 ZCK J8D XEN P1. N/C + N/C 1 11 1 ZCK J9 XES P1. XES P p 1 3-pole contact + N/O 3 31 33 34 ZCK JD31 XE3S P11.3 N/C + 3 31 1 ZCK JD39 XE3S P1.3 N/C + 3 31 1 ZCK JD37 XE3N P1.3 XE3 p P1 p 1 + N/O 1 33 34 ZCK JD3 XE3N P11.3 : N/C contact with positive opening operation. 8 34-EN_Ver1..indd
References Adaptable sub-assemblies: add-ons Covers + indicator light module For use with Number and type of indicators Voltage Reference Weight Fixed body 1 LED c 4 V ZCK Z.6 LEDs c 4 V ZCK Z1.6 ZCK Z pp neon lights a 11/1 V ZCK Z33.6 a /4 V ZCK Z34.6 Plug-in body LEDs c 4 V ZCK J11. neon lights a 11/1 V ZCK J3. a /4 V ZCK J4. ZCK J1 pp Indicator light modules For use with Number and type of indicators Voltage Reference Weight Fixed body 1 LED c 4 V ZCK J9.3 LEDs c 4 V ZCK J96.3 neon lights a 11/1 V ZCK J93.3 ZCK J9 p a /4 V ZCK J94.3 Module with resistor for machine diagnostics For use with Resistor value Reference Weight Fixed body (ZCK J1 only) 1 kω, 1/4 Ω ZCK J8A.3 ZCK J8A Other versions Covers + indicator light module for other supply voltages. Please consult your Regional Sales Offi ce. 34-EN_Ver1..indd 9
Operation Adaptable sub-assemblies Function diagrams (positive operation assured only if the associated sub-assemblies are ) Heads ZCK E61, E619, E66 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6p ZCK J7p ZCK J8p ZCK J9 1- - 1- - 4,7(P) 11-1/1- -/3-4 11-1/1- -/3-4 3,4(P) 1- - 3, 3, 4,6(P) ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3 4,7(P) 3,4(P) 4,7(P) 3,4(P) 1-1- 1-1- 31-3 31-3 - - - 1- - 1-31-3 3, 3, - - 6 Head ZCK E63 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 1, 4(P) 1- - 1- -, 1, 11-1/1- -/3-4 11-1/1- -/3-4, ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3 1, 4(P) 1,,9(P) 1, 4(P) 1,,9(P) 1-1- 1-1- 31-3 - 31-3 1- - - 31-3 1- -,7, - -,7,,, Heads ZCK E64, E6 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9,6(A) 6,4(P) 1- - 1- - 1,,6(A) 11-1/1- -/3-4 11-1/1- -4/3-4 1, ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3,6(A) 6,4(P),6(A) 4,7(P),6(A) 6,4(P),6(A) 4,7(P) 1-1- 1-31-3 - - - 1-4,6-4,6 1, 1, 1-31-3-1- 31-3 - Heads ZCK E67, E69 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 3,(A) 8,1(P) 1- - 1- - 1, 3,(A) 11-1/1- -/3-4 11-1/1- -/3-4 1, ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3 3, 8,1(P) 3,,9(P) 3,(A) 8,1(P) 3,(A),9(P) 1-1- 1-1- 31-3 - 31-3 1- - - - 1-31-3 -,3,3-1, 1, Heads ZCK E1, E3 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 (A) 11,(P) 1- - 1- -, (A) 11-1/1- -/3-4 11-1/1- -/3-4, ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3 (A) 11,(P) (A) 8,(P) 1-1- 31-3 - 31-3 1- - 31-3 - 8, 1- - Heads ZCK E6, E8 with body ZCK J1p ZCK Jp ZCK Jp ZCK J6 ZCK J7 ZCK J8 ZCK J9 1,,9(P),7 4,1(P) 1-1- - -,7, 1,,,6(A) 4,7(P) 3,7,8(P) 1-1- - 4,6 -,6(A) 3,(A),9(P) 1- -,3 (A) 8,(P) 1- - 8,3(A) 8(P) 1- - 3,(A) 8,(A) 11,(P) 1- - (A) (A) 11,(P) (A) 8,(P) 1-1- - - 1-8 -, 11-1 1-3,4(P),9(P) 1- - 1,, 4,7(P) 1- -,6(A) 11-1 1-,9(P) 3,(A) - 3-4 11-1 1-11-1 1-4,7(P) 1, 4(P) 1-11-1-1- 11-1 1,, 1-, 1- -,6(A) - 3-4 3,(A),6(A) 6,4(P) 11-1 1-11-1 1-1, 3, (A) 8,1(P) 11-1 1-11-1 1-1, 8,(P) (A) 11,(P) - - 1- (A) (A) 11-1 1-1- 1-11-1, 1- - 1- - 11-1/1- -/3-4 11-1/1- -/3-4 1- - 1- - 1- - 1- - 11-1 1-11-1 1- ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD3 1-1- 1-1- 31-3 31-3 - - - 1-31-3 1- - - - ZCK J4p Unactuated 1 st step nd step 1 11 4 3 1 1 11 4 3 1 1 11 4 3 1 3, Contact operation G contact closed H contact open (A) cam displacement (P) positive opening point 1 34-EN_Ver1..indd
Operation, schemes Adaptable sub-assemblies Function diagrams (positive operation assured only if the associated sub-assemblies are ) Head ZCK E with body ZCK J1 p ZCK J p ZCK J p ZCK J6 ZCK J7 ZCK J8 ZCK J9 1- - 1- - 11-1/1-1- -/3-4 - 11-1/1- -/3-4 1- - 11-1 1- - 3-4 11-1 1-11-1 1- ZCK JD39 ZCK JD37 ZCK JD39 ZCK JD31 1-1- 31-3 31-3 - - 1-31-3-1- 1- - - 1- - ZCK J4 p Unactuated 1 st step, actuated from left or right nd step, actuated from left or right 1 11 4 3 1 1 11 4 3 1 1 11 4 3 1 Head ZCK E9 with body ZCK J1 p ZCK J p ZCK JD31 ZCK JD39 1- - 1- - 11-1/1- -/3-4 11-1/1- -/3-4 1-1- 31-3 - - 1-1- 31-3 - - ZCK J44, J414 (body with head) Unactuated Actuated from left Actuated from right 1 11 4 3 1 1 11 4 3 1 G H contact closed (P) positive opening point contact open Wiring schemes Indicator light modules 1 LED, c 4 V LEDs, c 4 V neon lights, a 11/1 or /4 V Contact operation + + Module with resistor 1 X3 X1 1 11 4 3 1 1 kω 1/4 W X3 X () X3 X () X1 X1 Orange indicator () Green indicator ZCK J p D 3 1 4 1 - N/C 3-4 N/O t 4 A / 4 V max. 1 34-EN_Ver1..indd 11
Dimensions Adaptable sub-assemblies Bodies ZCK J1, J, J, J4, J p p, J p 3 p, J6, J7, J8, J9 ZCK J1H9, JH9, JH9, J4H9, J p p H9, J p 3 p H9, J6H9, J7H9, J8H9, J9H9 ZCK J1H7, JH7, JH7, J4H7, J p p H7, J p 3 p H7, J6H7, J7H7, J8H7, J9H7 ZCK J11, J1, J41, J11 pp ZCK J11H9, J1H9, J41H9, J11 pp H9 ZCK J11H7, J1H7, J41H7, J11 pp H7 ZCK J1D, JD, J6D, J7D, J8D 76, 6, 6 83, 6 6, 76, 6, 6 33, 44 3 4 36 3 4, 33, 44 1 3 4 Bodies with rotary head mounted ZCK J44, ZCK J44H9, ZCK J44H7 ZCK J414, ZCK J414H9, ZCK J414H7 M6 1 1 6 M6 19 6 1 33, 44 6 3 4 36 6 3 4, Plunger heads ZCK E61 ZCK E619 ZCK E63,3 37 49, 1 ZCK E64 ZCK E6 ZCK E66 63,6 1 63,6 1 41 ZCK E6, ZCK E67 ZCK E69 ZCK E1, E3 7 19 61 1 tapped entry for ISO M x 1. or Pg cable gland or tapped 1/ NPT. Ø: elongated holes Ø.3 x 7.3. 1 34-EN_Ver1..indd
Dimensions (continued) Adaptable sub-assemblies Rotary head ZCK E with operating lever ZCK Y11, Y, Y ZCK Y41, Y43 ZCK Y1, Y, Y3, Y9 6 7 41 7 44 9 J1 J 41 63, 4 8 6 K K1 J J1 K K1 Ø max. ZCK Y81 ZCK Y91 ZCK Y1 49 7 U 3 ZCK Y 49 7 1 Ø 3 3 3 ZCK Y3 49 7 1 Ø 3 ZCK Y9 6. 48 1 Ø 6 1 9 9 Rotary head ZCK E9 with operating lever ZCK Y61 ZCK Y71 68 6 68 6 6 1 1 63 63 Multi-directional heads ZCK E6 ZCK E8 1 1 Note: operating lever spindle threaded M6. 34-EN_Ver1..indd