ILLUSTRATED PARTS LIST MODEL NO. 9040900 CUSTOMER CATALOG NO. D7KH3 PRODUCT NO. 90 4 0-9 53 44 47-79
DECALS 7 4 4 9 5 7 5 9 0 3 3 53 40 03-9 Decal, Warning 5 97 7-0 Decal, Hood RH/LH 3 53 9-4 Decal, Warning Eng. Symbols 4 53 44 47-59 Decal, Hood Panel 5 53 5 97-3 Decal, Chassis Hot Muffler 53 44-33 Decal, Fender DBA 7 53 9 3-57 Decal, Warning 53 44 47-7 Decal, RPL 9 53 4 50-05 Decal, Battery Dnge/Poi 0 53 4 0-37 Decal, Saddle Brake Parking 53 - Decal, Cutfinger CE 53 9 43-0 Decal, Mower V-Belt Schematic 3 53 5 97-37 Decal, Brake/Clutch Symbol 4 53 43 45-7 Decal, Wheel Steering 53-9 Decal, Tick Mark 9 53 7 3-0 Decal, Operator's Sym - - 53 5-9 Decal, Drawbar Load Limit - - 53 9-0 Decal Bypass - - 53 40 95-05 Pad, Footrest, LH - - 53 40 95-07 Pad, Foot Pedal, RH - - 53 44 47-7 Manual Oper. English WHEELS AND TIRES 3 7 4 0 5 9 53 05 9-9 Cap Valve Tire 53 0 5-39 Stem Valve 3 53 3 3-3 Rim Asm " Front Service 4 53 05 99-04 Tube Front (Service Item Only) 5 53 0 - Tire F T 5 x 0 - Service 53 49-57 Fitting Grease (Front Wheel Only) 7 53 49-59 Bearing Flange (Front Wheel Only) 53 7 50-39 Cap Axle Blk 50 x 00 9 53 4 05-3 Tire R T Service 0 53 49- Tube Rear (Service Item Only) 53 3 3-37 Rim Asm " Rear Service - - 53 4 43-34 Sealant, Tire (0 oz. Tube) wheel_art_-tex NOTE: All component dimensions given in U.S. inches inch = 5.4 mm
SCHEMATIC 3 SCH0 RED A AMMETER (OPTIONAL) FUSE BATTERY RED SOLENOID STARTER M WHITE WHITE B S M G L A A ATTACHMENT CLUTCH (CLUTCH OFF) CLUTCH/BRAKE (PEDAL UP) GRAY REVERSE SWITCH (NOT IN REVERSE) 3 SEAT SWITCH (NOT OCCUPIED) GRAY /WHITE JUNCTION CONNECTOR CHASSIS HARNESS SHORTING CONNECTOR BLUE IGNITION UNIT (OPTIONAL) HOUR METER SPARK PLUGS GAP ( PLUGS ON TWIN CYL. ENGINES) BLUE FUEL LINE V POWER OUTLET (OPTIONAL) FUEL SHUT-OFF SOLENOID (IF SO EQUIPPED) RED CHARGING SYSTEM OUTPUT 9- AMP DC @ 300 RPM REGULATOR STATOR ORANGE VOLTS AC @ 300 RPM (REGULATOR DISCONNECTED) BROWN LIGHT SWITCH HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT MAKE OFF M+G+A RUN/OVERRIDE B+A RUN B+A L+A START B+S+A 0307 3 CHASSIS HARNESS CONNECTOR (MATING SIDE) 5 4 3 5 4 DASH HARNESS CONNECTOR (MATING SIDE) WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING. NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 3
ELECTRICAL 3 T0S With V Outlet Option 03 79 30 33 7 59 With Service Minder Option 34 43 7 4 4 40 4 5 90 7 0 9 55 05 4
ELECTRICAL 3 53 34-5 Battery 74 7 04- Bolt Hex Head /4-0 x 3/4 53 9 3- Box Battery 53 7-3 Switch Interlock Push-In 53 40 0-5 Harness Socket Light w/45j 53 00 4-5 Bulb Light 5 53 4-94 Cable Starter 53 7 5-5 Fuse 7 73 5 04-00 Nut Keps Hex /4-0 unc 53 9-5 Cable, Ground 9 53 40 5-45 Switch, Seat 30 53 9 33-50 Switch, Ign 33 53 4 9-33 Key/Chain 34 53 07- Switch Light/Reset 40 53 40 0-9 Harness Ign. Dash 4 7 7 04-0 Screw Thd Cut /4-0 x / 4 53 3 5-3 Cover, Terminal 43 53 9 5-07 Solenoid 4 53 40 7-3 Gauge, Hourmeter 55 7 0 05- Screw Thdrol 5/- x 3/4 TYTT 7 53 40 04-49 Harness Ign. Chassis 79 53 7 5-4 Socket Asm Bulb Twistlock 7 53 9 7-0 Switch Interlock Clutch Cable 90 53 43 53-95 Cover Terminal 0 53 40 44-54 Harness Pigtail 05 53 40 75- Switch Reverse TT Pedal Control NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
CHASSIS AND ENCLOSURES 39 97 53 37 4 7 5 9 30 37 5 7 7 50 30 5 7 77 75 3 9 37 94 94 35 7 3 30 34 35 30 3 3 7 9 5 3 3 3 0 9 7 94 59 9 9 5 chassis-tex_tex LT PRED_44 59 5 9
CHASSIS AND ENCLOSURES 39 5 53 4 0-09 Dash 4 53 44 4- Hood 53 44 4-4 Grille 34 53 9-5 Plate Engine 3 7 0 05- Screw 5/- x 3/4 37 53 44 4-7 Fender 5 73 05-00 Nut Crown Lock 5/ 5 53 4-0 Drawbar Upper 7 49 05-0 Screw THDROL 5/- x / 30 53 4 3-5 Screw 0 x 0.750 3 53 40 9-54 Cupholder 50 53 40 3-0 Air Duct 5 53 75- Bracket Pivot 5 53 9 95-35 Shield Browning 53 53 44 4-4 Lens 59 7 00 0- Screw 3/- x 3/4 53 4 4-3 Screw 75 53 9 94-7 Crossmember 7 53 40 07-7 Screw 0-4 x 5/ 77 53 9 5- Bushing Steering 0 53 4 50-3 Chassis 53 40 47-9 Bushing Cargo Mount 53 40 7-7 Dash Lower 3 74 5 05-0 Bolt 5/- x -/4 9 7 00 05- Screw 5/- x 3/4 9 53 4 5-0 Insert Reflective RH 94 73 90 05-00 Nut Lock Hex Flange 5/- 9 53 4 45-79 Console Asm. Deck Lift 3 74 7 05- Bolt 5/- x 3/4 7 53 40 9-7 Rod Pivot Hood 53 9 3-95 X-Piece Hood Stop 5 53 44 4-5 Bumper 53 9 5- Stud Fastener 35 53 40-9 Spacer Fender 3 73 93 05-00 Nut Lock 5/- unc 37 53 40 37-04 Plug Mount Cargo 7 7 0 04-0 Screw /4-0 x 3/ 97 53 40-7 Insert Reflective LH - - 53 43 3-7 Kit Bumper NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
DRIVE 40 5 43 5 4 4 4 35 7 3 70 7 5 0 5 5 0 5 49 5 9 7 59 53 4 0 50 5 9 3 5 5 5 90 5 59 7 53 5 3 33 05 drive-tex_k4_pedal_9 30 5 3 05 73 33 73 99 30
DRIVE 40 Transaxle, TUFFTORQ K4BT (40)(Order parts from transaxle manufacturer) 53 35-3 Key Square 5 9 3 3- Washer 3/3 x 3/ x Ga. 7 53 4 3-7 Spring, Brake 9 53 40 3-0 Rod, Brake 33 00 00-0 Ring E 35 53 40 0-3 Rod, Brake, Park 4 53 4-7 Cover, Foot Pedal 49 7 0-4 Bolt 50 53 9 43-7 Pulley Idler Flat 5 73 90 0-00 Lock Nut 3/- 5 53 9 43- Idler V-Groove 90" Offset 5 53 3 09-9 V-Belt, Drive 4 53 9 7-5 Shaft Asm. Pedal Brake Control 73 74 49 05-40 Bolt 5/- x Gr. 5 0 53 44 0-9 Strap Torque 99 53 4 57-4 Rod Bypass 73 90 05-00 Nut Lock Hex Flange 5/- 5 7 00 05- Screw 5/- x 3/4 43 7 49 05-0 Screw 5/- x / 53 53 47- Retainer Spring 59 7 0 04- Pin Cotter / x 3/4 0 53 94-4 Retainer Clip 53 0 57-09 Spring Return Clutch 3 53 40 0-34 Rod Pedal Control 53 4 9-4 Nut Push 7 53 40 5-57 Latch Brake Parking 70 53 4 34-30 Keeper Belt Centerspan 3 53 3 70-57 Spacer Axle 4 53 44 4-07 Handle Parking Brake 5 7 0- Bolt 53 9 43- Spacer Retainer 7 9 3 3-0 Washer 53 9 43-3 Link Clutch Ground Drive 9 53 9 43-7 Bellcrank Ground Drive 90 53 9 43- Keeper Bellcrank Ground Drive 05 53 7-4 Washer 5/3 x -5/ Ga. 0 53 40 09-0 Rockr Asm. Pedal Control 53 0-3 Bearing Nylon 4 53 4-3 Pedal Forward 5 53 40 7-3 Pedal Reverse 53 9-3 Bracket Pulley Idler 53 40 3-7 Retainer Spring Clip 79 0-0 Washer /3 x -/4 0 Ga. 5 53 40 33-9 Keeper Bolt Transaxle 53 40 5-4 Bracket Mount Torque 7 7 49 05- Screw 5/- x 3/4 30 53 9-7 Washer Hardened 3 53 40 7-7 Idler V-Groove NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 9
ENGINE 4 0 97 45 7 5 9 37 37 4 9 9 94 79 9 SPARK ARRESTER KIT 90 5 9 engine-tex_kohl_3_r3 0
ENGINE 4 Engine Kohler Model No. SV530-33 (43343)(Order parts from engine manufacturer) 53-55 Muffler 9 53 9 43-0 Keeper Belt Engine 53 40 54-7 Pulley Engine 5 53 40 75-45 Tank Fuel.5 53 43 0-0 Cap Asm Fuel 0 53 3-97 Control Throttle 53 4 3-5 Screw #0 x.750 BOS Thread 53 3 70-40 Fuel Line 9 53 3 7-0 Spark Arrester Kit 37 53 34-7 Clamp Hose 4 0 04 07-00 Washer, Lock 7/ 45 73 5 04-00 Nut Keps Hex /4-0 unc 9 53 59-09 Gasket 79 53 9 3-34 Screw 5/- x.75 5 53 7 39-37 Bolt Hex 7/-0 x 4 Gr. 5 -.5 7 53 7-77 Bolt 5/- unc x 3/4 90 7 00 0- Screw 3/- x 9 7 0- Screw 3/- x 94 53-54 Tube Exhaust 9 9 09 4- Washer 9/3 x 7/ x Ga. 97 7 7 04- Screw /4-0 x 3/4 53 4 9- Extension Drain Oil NOTE: All component dimensions given in U.S. inches inch = 5.4 mm
STEERING ASSEMBLY 4 7 33 45 0 7 3 4 3 57 9 0 57 59 35 3 9 7 7 9 7 5 7 4 9 4 5 4 5 3 70 5 3 53 steering-tex_special_33_w_r
STEERING ASSEMBLY 4 53 4 4-4 Wheel, Steering 53 4 35-9 Axle Asm., Front 4 53 40 30-7 Spindle Asm., LH 5 53 40 30- Spindle Asm., RH 53 49-3 Washer Thrust.75 x.30 7 53 7-4 Washer 5/3 x -5/ x Ga. 00 00-9 Ring, Klip #T5304-75 9 53-3 Cap, Spindle 3 53 7-49 Washer 5/3 x -/4 x Ga. 4 0 04 0-00 Washer, Lock Hvy Hlcl Spr 3/ 5 73 54 0-00 Nut, Crown Lock 3/-4 unf 53 4 93-73 Shaft Steering 9 53 9 47-9 Plate Steering 0 53 40 97-3 Boot, Steering 53 7-37 Adapter, Wheel Steering 53 4 05-37 Strg. Supt. Lower 53 4 4-9 Insert, Wheel Steering 7 00 0- Screw 3/- x 3/4 33 0 04 05-00 Washer Lock 5/ 35 53 9 47-3 Gear, Sector Plate 45 9 3- Washer /3 x 3/ x Ga. 53 53 9-7 Washer Hardened.793 x.37 x.00 57 53 40 74-5 Bracket Upstop 5 53 9 47-47 Bolt Shoulder Sector Pivot CFM 59 53 9 47-4 Washer Thrust Sector Steering 0 73 97 0-00 Nut Flange Lock 5/- 53 9 47-40 Draglink, LH 53 9 47-4 Draglink, RH 3 7 00 05- Screw 5/- x 3/4 4 53 9 9-49 Retainer Clip Spring Steering 7 0 07-4 Bolt Hex Fghd 7/-4 x 3 Serr 7 53 9 47-37 Bushing PM Front Axle 73 90 07-00 Nut Lock Flange 7/-4 Gr. 5 9 53 9 9- Washer.5 x.505 x. 70 53 9-97 Bracket Deck Susp. Front 7 53 9 07-5 Shaft Extension Steering 7 53 4 9- Bolt 5/- x 4 53 40 0-3 Bushing Metal Service NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 3
MOWER DECK 44 70 7 5 7 37 7 57 43 57 4 5 5 4 30 0 55 40 45 3 4 4 44 4 59 3 47 34 09 30 3 40 45 33 30 95 3 3 3 95 3 9 9 4 5 9 34 9 9 7 99 5 9 4 3 5 5 3-_Tex-LT_ 4
MOWER DECK 44 53 44 49-0 Mower Housing 53 9 5- Arm Suspension 7 53 4 3-5 Screw #0 x 0.750 BOS Thread 53 9 30-03 Bolt/Washer Asm 7/-0 unf 53 3 4-97 Blade, 4" Hi Perf 3 53 9-7 Shaft Assembly, Mandrel 4 53 7- Housing, Mandrel 5 53 04-5 Bearing, Ball, Mandrel 9 53 9 5-39 Bolt, Shoulder 73 05-00 Nut, Crownlock 5/- unc 3 53 9 5-57 Bracket, Deflector 4 53 0 53-04 Cap, Sleeve 5 53 9 70- Spring, Torsion, Deflector 53 04-5 Nut, Push 7 53 9 39- Shield, Deflector 9 53 3 4-9 Rod, Hinge 30 53 7 39-4 Screw Thdrol Rolling Wsh Hd 3 53 7-90 Washer, Spacer 3 53 9 97-9 Pulley, Mandrel 33 53 40 0-34 Nut, Toplock, Flanged 34 7 0- Bolt Carr Sh. 3/- x -/ Gr. 5 37 9 3 3- Washer 3 53 9 95-4 Keeper Belt LH Mandrel 40 73 90 0-00 Nut, Lock Flg. 3/- unc 4 53 9 4-0 Spring Torsion Brake 43 53 9 7-5 Spring Torsion Retainer 4 53 3 77-9 Screw /4-0 x 5/ 55 53 9 7-49 Arm, Idler 5 53 9 90-9 Spacer, Retainer 57 7 00 0- Screw 3/- x 59 53 4 0-43 Guard, Tuv Idler 0 53 9 94-7 Arm Brake Mower 3 53 9 94-70 Arm Brake Mower 4 53 9 97-90 Link Brake 7 53 40 30- Handle Clutch Cable 53 40 3- V-Belt 9 7 4 05-05 Bolt 70 53 40-4 Clutch Asm Manual 5 7 05-05 Bolt Carr. 5/- x 5/ Short 53 9 7-5 Keeper Belt Engine LH 3 53 9 7-59 Keeper Belt Engine RH 44 53 9 34-4 Keeper Belt 45 53 9 3-97 Pulley, Idler, Flat 47 53 40-7 Spring Return 5 53 43 5- Manual Clutch Cable 53 9 5- Stud Fastener 9 73 90 05-00 Nut Lock Hex Flange 95 7 00 0- Screw 3/- x 3/4 99 53 40 00-95 Baffle Vortex 09 9 3 3-0 Washer 3/3 x x 0 4 53 5 9-7 Screw TT #0-3.5.3/ Flange 4 53 4 55-9 Port Washout - - 53 9-70 Mandrel Assembly (Includes housing, shaft assembly, and bearing only - pulley/nut/washer and blade bolt/washers not included) - - 53 44 4-0 Replacement Mower, Complete NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 5
SEAT ASSEMBLY 4 7 7 4 40 0 37 44 43 37 3 seat-tex_.5sl r 53 4 4-05 Seat 53 0- Bracket Pivot Fender 3 53 4 0-75 Strap, Asm Fender 73 0 0-00 Nut, Lock w/ins. 3/- unc 7 53 4- Spring, Seat Cprsn 53 7-77 Bolt 5/- unc x 3/4 w/sems 0 53 9 9-77 Pan, Seat 53 7-5 Bolt, Shoulder 5/- 37 73 0 05-00 Nut, Lock 5/- unc 40 53 9 7- Handle Slide Seat 4 53 9-00 Spring Latch Seat 43 74 7 0- Bolt Fin Hex 3/- x 3/4 44 9 3 3- Washer 3/3 x -3/ x Ga. NOTE: All component dimensions given in U.S. inches inch = 5.4 mm
MOWER LIFT 45 7 7 90 9 0 9 3 97 00 97 9 7 9 * 0 9 7 lift-tex_9 *Key 9 may be substituted for Key 0 53 4 0-7 Shaft Asm., Lift 3 53 9 5-3 Lever Asm., Lift RH 7 53 4 5-55 Grip, Lever 0 53 9 3-4 Spring Torsion 7 53 9 4-09 Pin Cotter 7/ Bow Tie Lock 53 4 07-0 Spring Lift Assist 9 9 9 9- Washer Clear Zinc 90 53 9 4-0 Pin Cotter 5/ Bow Tie Lock 9 53 9 5- Link Lift Susp Mower Rear 97 7 00 0- Screw 3/- x.75 Smgml Tap/R.Z 9 53 9 5-70 Link Lift Susp. Front Mower 00 73 93 0-00 Nut Centerlock 3/- 0 53 40 70-03 Link Asm. Lift FXD NOTE: All component dimensions given in U.S. inches inch = 5.4 mm 7
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