PARTS BOOK FLAIL HEADS 75 CUT 3PT HITCH SWING ARM 5.0.8 DIAMOND MOWERS, LLC 350 E 60 th St. North Sioux Falls, SD 5704 FOR WARRANTY CALL DIAMOND MOWERS DIRECT: 888-960-0364 OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: 605-977-3300 Fax: 605-655-5870 www.diamondmowers.com DIAMOND MOWERS, LLC
Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers, LLC reserves the right to make changes at any time without notice or obligation. Diamond Mowers, LLC and Wetblade are trademarks of Diamond Mowers, LLC. This manual should be consulted prior and while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 206 Diamond Mowers, LLC All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.
Page 3 Table of Contents FLAIL HEADS 4 SWING FLAIL HEAD - 75 CUTTER ASSEMBLY 5 SWING FLAIL HEAD - 75 DRIVE ASSEMBLY 6 SWING FLAIL HEAD - DECAL IDENTIFICATION 7 FRAME ASSEMBLIES 8 SWING ARM ASSEMBLY - 3-POINT HITCH 9 SWING ARM ASSEMBLY - ROTATOR DECK ASSEMBLIES 2 9-0020 - GEAR BOX ASSEMBLY 3 29-0054 - DRIVE LINE ASSEMBLY 4 LIFT ASSEMBLIES 5 4-0004 - 3X2 WELDED CYLINDER, SLUGGED 6 4-0039 - 3X0 WELDED CYLINDER, W/2 SLUG 7 MISCELLANEOUS ASSEMBLIES 8 BEARING - GROUND ROLLER, 0-05 9
FLAIL HEADS
FLAIL HEADS Page 5 SWING FLAIL HEAD - 75 CUTTER ASSEMBLY CUTTERSHAFT BEARING 2 0-0006 2 GROUND ROLLER BEARING ASSY 2 0-05 3 3/8 LOCK WASHER 5-0005 4 3/8 FLAT WASHER 23-0009 5 /2 LOCK WASHER 23-00 6 /2 FLAT WASHER GR 5-008 7 /2 H.S. LOCK WASHER 8-0036 8 KNIFE MOUNTING BOLT 40-0506 9 /2 X 2 NC PLOW BOLT 8-055 0 3/8 X NC HEX CAPSCREW 5-0532 3/8 X -/4 NC HEX CAPSCREW 3-0533 2 /2 X -/2 NC HEX CAPSCREW 6-0534 3 /2 X -3/4 NC HEX CAPSCREW 6-0535 4 /2 X NC HEX CAP -0569 5 /2 X 2 H.S. NF HEX CAPSCREW 8-0633 6 3/8 X H.S. NC SKT HEAD 2-0752 7 3/8 NC HEX NUT 8-00 8 3/4-6 ACME HEX NUT 2-02 9 /2 NC HEX NUT 22-06 20 7/6 NYLOCK JAM NUT 40-46 2 CLEVIS 40-50 22 SHOULDER BOLT -2086 23 75" FLAP 8-00 24 GREASE ZERK HOSE 2-0002 25 /8" GREASE ZERK 2 23-0003 26 BONNET - RIGHT SWING 25-00 BONNET - LEFT SWING 25-008 27 GROUND ROLLER BLOCK 2 3-0563 28 LOCK PLATE 4 4-0003 29 ADJUSTMENT ROD RIGHT 4-0005 30 ADJUSTMENT ROD LEFT 4-0006 3 75" TRASH GUARD 4-0036 32 75" FLAP BAR 4-0068 33 CUTTERSHAFT GUARD 4-0097 34 GROUND ROLLER BRACKET 2 4-50 35 OUTER SKID SHOE - RIGHT SWING 42-000 OUTER SKID SHOE - LEFT SWING 42-008 36 DRIVE SIDE SKID SHOE - RIGHT SWING 42-005 DRIVE SIDE SKID SHOE - LEFT SWING 42-0020 37 BEARING GUARD 4 46-008 38 75" GROUND ROLLER 46-005 39 /8" BRASS COUPLER 9996 40 ****CUTTER SHAFTS COMPLETE**** 75" CUTTER SHAFT, SMOOTH CUT KNIVES Opt. 46-08 75" CUTTER SHAFT, 3/6" HD KNIVES 46-00 4 ****FLAIL KNIVES**** SMOOTH CUT FLAIL KNIFE 40 22-0 3/6" HD FLAIL KNIFE 80 22-06 42 BLADE KITS Includes -0506, -46, & 22-006 (smooth) 44-0263 Includes -0506, -46, & 22-06 (HD) 44-0242
FLAIL HEADS Page 6 SWING FLAIL HEAD - 75 DRIVE ASSEMBLY SHEAVE 8.5 0-009 2 SHEAVE 8.0 0-0 3 2-3/6" TAPERLOCK BUSHING 0-02 4 SHEAVE 6.3 IDLER ASSEMBLY 0-09 5 3/8 LOCK WASHER GR 5 4-0005 6 3/8 FLAT WASHER GR 5 4-0009 7 /2 LOCK WASHER GR 5 4-00 8 5/8 SAE FLAT WASHER GR 8 4-002 9 5/6 LOCK WASHER 6-003 0 8MM LOCK WASHER H.S. 8-002 /4 FLAT WASHER GR 5 4-0023 2 6MM LOCK WASHER GR 8.8 8-0028 3 2MM LOCK WASHER -003 4 3/4 SAE FLAT WASHER GR 8-0039 5 /2 SAE FLAT WASHER GR 8 6-0042 6 /2 X 2 NC HEX CAPSCREW 3-0522 7 3/8 X NC HEX CAPSCREW 4-0532 8 8MM X 20MM X.25 HEX CAPSCREW 8-0549 9 3/4 X 3-/2 NC HEX CAPSCREW -055 20 6MM X 40MM X 2.0 HEX CAPSCREW 8-0627 2 2MM X 40MM X.75 HEX CAPSCREW -0672 22 /2 X 2 NC CARRIAGE BOLT 4-078 23 3/8 X H.S. NC SKT HEAD -0752 24 /2 X -3/4 NC CARRIAGE BOLT 4-082 25 5/6 X 2 NC HEX CAPSCREW 6-0827 26 3/4 NC NYLOCK NUT -006 27 /2 NC HEX NUT 4-06 28 /2 NC NYLOCK NUT 7-08 29 DOUBLE 630 V-BELT 2-0009 30 GEAR BOX 9-0020 3 ROSTA TENSIONER 24-0082 32 INPUT CONNECTION SHIELD 29-0052 33 PTO DRIVE SHAFT 29-0054 34 SLIP CLUTCH ASSEMBLY 29-00 CLUTCH DISC 2 29-05 TENSION SPRING 8 29-06 NYLON BUSHING 29-07 35 UPPER GEAR BOX BRACKET 3-0279 36 IDLER SPACER 34-0032 37 TAPERLOCK BUSHING, 6 SPLINE 37-0029 38 INPUT PTO SHAFT GUARD 4-030 39 GEARBOX MOUNT 4-097 40 REAR BELT COVER 4-0972 4 FRONT BELT COVER 4-0974
DEMAND BRILLIANCE. FLAIL HEADS SWING FLAIL HEAD - DECAL IDENTIFICATION Page 7
FRAME ASSEMBLIES
FRAME ASSEMBLIES Page 9 SWING ARM ASSEMBLY - 3-POINT HITCH 5 7 23 7 9 2 2 3 26 5 7 8 9 3 0 24 26 8 30 9 6 4 5 7 5 3 4 5 2 9 32 3 26 27 33 9 22 24 4 9 6 7 20 29 5 25 27 5 9 6 3 35 4 8 25 6 28 2 2 34 6 5 3 25 6 25 24 4 3
FRAME ASSEMBLIES Page 0 SWING ARM ASSEMBLY - 3-POINT HITCH GARLOCK BUSHING 8 0-0033 2 HORIZONTAL BEARING PAD 4 0-0098 3 LOAD BEARING MD NYLON PAD 2 0-0099 4 3/4 SAE FLAT WASHER GR 8 2-0039 5 7/6 X 3-/4 NC HEX CAPSCREW GR 5 4-050 6 /4 X 3/4 FLAT SKT HEAD CAPSCREW 2-080 7 7/6 NC NYLOCK NUT 4-003 8 3/4 NC NYLOCK NUT 2-006 9 /4 X 2 ROLL PIN 5-2005 0 /4 DOUBLE HOSE CLAMP 2-2047 3 X 0 WELDED CYLINDER W/ 2" SLUG 4-0039 2 /2 MALE QUICK COUPLER 2 2-29 3 HOSE /4 X 85 (/2MORB-90DEG X /2MP) 2 2-2234 4 /4 GREASE ZERK, STRAIGHT 3 23-0004 5 /4 X 90 DEG. GREASE ZERK 4 23-0009 6 CLEVIS PIN 2 27-0004 7 UPPER 3-PT PIN 27-0009 8 LOWER 3-PT PIN 2 27-0028 9 SWING ARM PIN 4 27-055 20 BREAKAWAY PIN 27-0528 2 LYNCH PIN (LARGE) 4 27-005 22 STAND PIN 2 27-00 23 LYNCH PIN (SMALL) 27-028 24 BUSHING 3 34-0005 25 0GA BUSHING (LARGE) 4 34-0057 26 0GA BUSHING (SMALL) 3 34-0060 27 4GA BUSHING 2 34-006 28 SPRING 4 36-00 29 REST 2 4-0728 30 MOUNT 4-0968 3 PIVOT 4-0969 32 SWING ARM 4-0970 33 STATIONARY BREAKAWAY ARM 4-525 34 PIVOT ARM 4-526 35 ADJUSTMENT BRACKET 2 4-527
SWING ARM ASSEMBLY - ROTATOR FRAME ASSEMBLIES Page PIVOT THRUST BEARING 2 0-006 2 GREASELESS BUSHING BEARING 2 0-0062 3 5/8 LOCK WASHER GR 5 2-0004 4 5/8 X -/2 NC HEX CAPSCREW 2-0565 5 /4 X 2 ROLL PIN 4-2005 6 3 X 2 WELDED CYLINDER W/ 2" SLUG 4-0037 7 /2 MALE QUICK COUPLER 2 2-29 8 HOSE /4 X 48 (/2MORB-90DEG X /2MP) 2 2-2329 9 /4 GREASE ZERK 2 23-0004 0 CLEVIS PIN 2 27-0004 SWING FLAIL PIVOT COVER 3-068 2 BUSHING 2 34-0005 3 0GA BUSHING 5 34-0060 4 SWING FLAIL PIVOT 4-0969
DECK ASSEMBLIES
9-0020 - GEAR BOX ASSEMBLY DECK ASSEMBLIES Page 3 PLUG /2" GAS 2 9-000 2 GEAR BOX HOUSING 9-007 3 SNAP RING 2 9-0022 4 8MM - 25MM BOLT 6 9-0023 5 GEAR BOX COVER 9-0024 6 SHIM 2 9-0025 7 BEARING 2 9-0026 8 GEAR 9-0027 9 PARALLEL KEY 9-0028 0 OIL FILL PLUG 9-0039 SHAFT 9-0030 2 SPRING WASHER 9-003 3 SHIM 9-0032 4 BEARING 9-0033 5 LOCK NUT 9-0034 6 PINION 9-0035 7 BEARING 9-0036 8 OIL SEAL 2 33-0007 9 DOUBLE LIP SEAL 33-002
29-0054 - DRIVE LINE ASSEMBLY DECK ASSEMBLIES Page 4 BEARING SET 29-029 2 GUARD 29-08 3 YOKE, QUICK DISCONNECT, -3/8" X 6 SPLINE 2 29-046 4 CROSS & BEARING KIT 2 29-047 5 YOKE, INNER TUBE 29-048 6 YOKE, OUTER TUBE 29-049 7 OUTER TUBE 29-050 8 INNER TUBE 29-05 9 ROLL PIN 2 29-052
LIFT ASSEMBLIES
LIFT ASSEMBLIES Page 6 4-0004 - 3X2 WELDED CYLINDER, SLUGGED PISTON ROD 4-3 2 CLEVIS ASSEMBLY 4-60 3 BUTT & TUBE ASSEMBLY 4-4 4 GLAND 4-55 5 PISTON 4-50 6 LOCKNUT 4-20 7 SLUG 4-9 8 SEAL KIT 33-0038 9 SET SCREW -2007
LIFT ASSEMBLIES Page 7 4-0039 - 3X0 WELDED CYLINDER, W/2 SLUG PISTON ROD 4-30 2 CLEVIS ASSEMBLY 4-60 3 BUTT & TUBE ASSEMBLY 4-40 4 GLAND 4-55 5 PISTON 4-50 6 LOCKNUT 4-20 7 SEAL KIT 33-0038 8 SLUG 4-9 9 SET SCREW -2007
MISCELLANEOUS ASSEMBLIES
MISCELLANEOUS ASSEMBLIES Page 9 BEARING - GROUND ROLLER, 0-05 4 7 3 3 8 2 6 5 2 0 2 9 0-05 Rev 000 REF# 2 3 4 5 6 7 8 9 0 2 3 PARTS DESCRIPTION TAPER BEARING TAPER BEARING RACE ROLL PIN 5/6 X -3/4 NC SHCS THRUST WASHER 2.00 OD X.26 ID CASTLE NUT /8 NPT PLUG O RING 2-7/8 OD SEAL TCM 3273TC ASSY GROUND ROLLER SHAFT SERVICE KIT, GROUND ROLLER (NOT SHOWN) GROUND ROLLER INSERT GROUND ROLLER END CAP REQ 2 2 6 PART# 0-049 0-050 -2006-2065 -2067-2074 2-36 24-0273 33-003 4-533 44-0780 90-7045 90-7048 TORQUE (ft-lbs) 28.7 TORQUE (Nm) 38.9
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