advanced FLOW engineering Instruction Manual P/N: Make: MINI Model: Cooper S (F55/F56) Year: Engine: L4-2.

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Transcription:

advanced FLOW engineering Instruction Manual P/N: 77-46309 Make: MINI Model: Cooper S (F55/F56) Year: 2015-2017 Engine: L4-2.0L (t) B46/B48

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7100. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Disconnect the negative battery terminal before proceeding. Retain factory parts for future use. Label Qty. Description Part Number A 1 Module R77-46309 B 1 LED Switch 05-70005 C 2 Velcro (2" Inches) 05-01244 D 4 Cable Ties 05-60167 Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or highways is strictly prohibited in California and others states that have adopted California emission regulations. Page 2

A B D C Page 3 afepower.com

REMOVAL Figure A Refer to Figure A for Step 1. Step 1: Locate the MAP and TMAP sensors. The MAP sensor is located on top of the intake manifold towards the radiator. The TMAP sensor is located on the charge pipe just before the throttle body, underneath the air scoop. Page 4

INSTALL Figure B Refer to Figure B for Steps 2-3. Step 2: Locate and disconnect the MAP sensor. Step 3: Locate the MAP sensor jumper harness on the afe module. The MAP harness will have three wires on the connectors. Plug the male connector of the module to the stock MAP sensor, then take the female connector of the module and connect to the male connector of the engine harness. Note: Make sure connections are fully engaged. Usually, connectors make a snapping sound when fully engaged. Page 5

INSTALL Figure C Refer to Figures C for Step 4. Step 4: Remove the air scoop from the air box by removing the two 10mm bolts, this will allow you to access the TMAP sensor. Page 6

INSTALL Figure D Refer to Figure D for Steps 5-6. Step 5: Locate and disconnect the TMAP sensor. Step 6: Locate the TMAP sensor jumper harness on the afe module. The TMAP harness will have four wires on the connectors. Plug the male connector of the module to the stock TMAP sensor, then take the female connector of the module and connect to the male connector of the engine harness. Page 7 afepower.com

REMOVAL Figure E Refer to Figure E for Step 7. Step 7: Remove the windshield trim cover by rotating the two 10mm locking clips, and the other four clips can be rotated with a flathead screwdriver. This will give you access to the firewall to route the cable for the switch. Page 8

INSTALL Figure F Refer to Figure F for Steps 8-9. Step 8: Carefully route the switch cable behind steering wheel cover. Step 9: Mount the Switch on an open, flat surface. Page 9

INSTALL Figure G Refer to Figure G for Step 10. Step 10: Route the switch cable through the grommet on the firewall and into the engine bay. Plug the end of the cable to the module. Page 10

INSTALL Figure H Refer to Figure H for Step 11. Step 11: Mount the module in a safe location, using the supplied Velcro strip. We suggest to mount it on top of the battery. Then, secure the wires and module away from any extreme heat and moving parts, with the provided cable ties. Make sure all connections are secured and fully engaged Page 11

INSTALL Figure I Refer to Figure I for Step 12. Step 12: Reinstall the air scoop and windshield trim cover. Page 12

INSTALL Figure J Refer to Figure J for Step 13. Step 13: When turning on the vehicle, the switch will go through the light. It will stop at its last setting. The LED on the switch represents the different level of power. Green LED: Stock Yellow LED: Sport Orange LED: Sport+ Red LED: Race Use the grey button to select the desired setting. Power adjustments can be done at any moment. Thank you for choosing afe POWER! Page 13

OE Replacement Air Filter Cat-Back Exhaust System Cold Air Intake System Air Intake System Cover P/N: 30-10256 (P5R) 31-10256 (PDS) P/N: 49-36331-B (Blk Tip) 49-36331-P (Pol Tip) P/N: 51-12862 (PDS) 54-12862 (P5R) P/N: 54-12868-B (Blk) 54-12868-C (C/F) To purchase any of the items above, view airflow charts, dyno graphs, photos, and video please go to afepower.com. Page 14

Warranty General Terms: afe warrants their products to be free from manufacturer s defects due to workmanship and material. This warranty applies only to the original purchaser of the product and is non-transferrable. Proof of purchase of the afe product is required for all warranty claims. Warranty is valid provided afe instructions for installation and/or cleaning were properly followed. Proper maintenance with regular inspections of product is required to insure warranty coverage. Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of afe product is not covered under this warranty. All warranty is limited to the repair and/or replacement of the afe part. To request Return Goods Authorization ( RGA ), email RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, afe will either repair or replace the defective product within a reasonable time, not to exceed thirty days. Product Category P/N Prefix Warranty duration Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle Racing Filters 18 1 year Universal 21, 24, 72,TF 2 years Air Intake Systems 50, 51, 54, 55, 75,TR.TA,TL 2 years Exhaust Systems 49 2 years Intercoolers & Intercooler Tubes 46-2 2 years Intake Manifolds 46-1 2 years Differential Cover 46-7 Life of the vehicle Exhaust Manifolds 46 2 years Throttle Body Spacers 46-3 2 years Fluid Filters 44 90 days Pre-Filters 28 2 years Heavy Duty OE Replacement 70 2 years PowerSports OE Replacement 81, 87 2 years PowerSports Intake Systems 85 2 years Tuners 77 Contact afe No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State. Page 15 afepower.com

advanced FLOW engineering, inc. 252 Granite Street Corona, CA 92879 TEL: 951.493.7100 E-Mail:Tech@aFepower.com P/N: 06-80916