ASSEMBLY OPERATIONS MANUALS COLLECTION, Accession 1766

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Finding Aid for ASSEMBLY OPERATIONS MANUALS COLLECTION, 1959-1988 Finding Aid Published: January 2011 20900 Oakwood Boulevard Dearborn, MI 48124-5029 USA research.center@thehenryford.org www.thehenryford.org Updated: 1/10/2011

SUMMARY INFORMATION CREATOR: TITLE: Ford Motor Company Assembly Operations Manuals collection INCLUSIVE DATES: 1959-1988 QUANTITY: ABSTRACT: 7 cubic ft. Consists of instructional and process manuals describing new model identification and production processes. ADMINISTRATIVE INFORMATION ACCESS RESTRICTIONS: The collection is open for research ACQUISITION: Donation, 1992 COPYRIGHT: PREFERRED CITATION: Copyright has been transferred to The Henry Ford Item, box,, Assembly Engineering Manuals collection, Benson Ford Research Center, The Henry Ford PROCESSING INFORMATION: Finding aid prepared by Pete Kalinski, June, 2005 2

HISTORICAL NOTE During model change and new product launches, the Assembly Engineering Department, Body and Assembly Operations at Ford Motor Company published Here s How booklets and manuals describing new production processes and model change information. The booklets and manuals covered chassis, body, trim, electrical, and paint change details for Ford,, and Mercury cars and trucks. The booklets and manuals were also used by plant production and purchasing staff to determine tooling needs and parts and supplies purchases. The manuals preceded detailed process sheets that were published and distributed to plant management when production for the new model year began. SCOPE AND CONTENT NOTE The Assembly Engineering Manuals collection consists of two series. The Trucks series, 1961-1987 (1 cubic ft.), includes tooling descriptions, pre-assembly instructions, and new model information and identification materials. Truck products include the Econoline, Bronco, Bronco II, F-Series, L-Series, Heavy Truck, Light Truck, and Ranger models. The Automobiles series, 1959-1988 (6 cubic ft.), includes tooling descriptions, pre-assembly summaries, and new model information and identification materials. Models include the Bobcat, Comet, Cougar, Fairlane,, Ford,, Mark IV, Maverick, Mercury, Meteor, Montego, Mustang,, Thunderbird, and Torino. 3

BOX AND FOLDER LISTING Box no. Description Box 1 Box 2 TRUCKS 1961 Econoline Truck 1965 Truck Truck-Econoline 1967 Econoline-Bronco 1968 Truck 1970 L-Series Truck 1976 Bronco Econoline F-Series Truck Heavy Truck 1979 Bronco II 1980 Econoline Heavy Truck Light Truck-Bronco 1981 ½ Heavy Truck 1982 Econoline-Bronco 1986 Light Truck-Bronco II-Ranger 1987 Light Truck-Bronco AUTOMOBILES 1959 Ford Passenger Car 1960 Ford Passenger Car New Model Process and Tooling Highlights 1961 Here s How New Process Report 1962 Fairlane-Meteor -Comet 1964 Fairlane -Comet 1965 Fairlane 4

Box 3 Box 4 Box 5 AUTOMOBILES (CONT.) 1967 Fairlane--Comet 1968 1970 Fairlane-Montego 1971 Fairlane-Montego Maverick 1972 Maverick-Comet Thunderbird-Mark III Torino-Montego 1972 ½ 1973 Maverick-Comet Thunderbird-Mark IV Torino-Montego 1974 General Occupant Restraint Report Maverick-Comet Mustang Thunderbird-Mark IV Torino-Montego-Cougar 5

AUTOMOBILES (CONT.) Box 5 (cont.) 1975 Maverick X-Comet X Box 6 Box 7 Mustang Thunderbird-Mark IV Torino-Montego-Cougar 1976 Torino-Montego 1977 -Bobcat Special 1978 Maverick-Comet 1979 1980 Mark Mustang-Capri 1981 Thunderbird-XR7 1981 ½ -Bobcat 1982 Fairmont-Zephyr Granada-Cougar -Mark IV Mustang-Capri 1983 ¼ Thunderbird-XR7 1985 Aerostar Escort-Lynx-EXP Mark VII 1986 Tempo-Topaz LTD-Marquis 1987 Escort-Lynx 1988 Thunderbird-Cougar 1988 ½ Escort Undated Manuals Hows and Whys of Sealing Windshield Dos and Don ts, All Car Lines Airless Spray Seam Sealer 6