IPL MODEL SWZ 71 9 7 5 55 7 5 4 75 ILLUSTRATED PARTS LIST THIS MANUAL CONTAINS THE ILLUSTRATED PARTS LIST FOR MODELS: SWZA-15KA with a serial number of 900001 to 909999 SWZ48A-17KA with a serial number of 9040001 to 9049999 SWZ48A-17KAE with a serial number of 9050001 to 9059999 SWZ48A-18HN with a serial number of 90001 to 99999 SWZ5A-17KA with a serial number of 900001 to 909999 SWZ5A-18HN with a serial number of 9070001 to 9079999 SWZ5A-18KH with a serial number of 9080001 to 9089999 SWZ-17KA with a serial number of 9150001 to 9159999 SWZ-1KAE with a serial number of 90001 to 99999 SWM-5A with a serial number of 9170001 to 9179999 SWM-1A with a serial number of 9180001 to 9189999 70 54 5 58 59 57 August, 00 PART NUMBER 009
NOTES
TABLE OF CONTENTS SUBJECT PAGE Illustrated Parts List SWM-A" Cutter Deck... 1- SWM-48A", 5A", 1A" Cutter Decks... -4 Notes... 5 Caster Assembly... Engine Deck... 7-8 Drive And Brake Components... 9- Handle Assembly - Small Frame (")... -1 Handle Assembly - Large Frame (0")... 1- Hydraulic Assembly... 15- Hydraulic Pump Assembly... 17-18 Engine Deck Wire Harness (Manual Start)... Handle Wire Harness (Manual Start)... Engine Deck Wire Harness - Kawasaki (Electric Start)... 0 Handle Wire Harness - Kawasaki (Electric Start)... 0 Wire Harness Adapter - Honda... 1 Wire Harness Adapter - Kawasaki... 1 Replacement Decals... -4 WE SUPPORT OPE TECHNICIAN CERTIFICATION I
1 A" CUTTER DECKS 1 18 1 1A 0 0A 9 7 8 9 7 0 8 4 44 4 1 4 54 4 5 5 SW-SWZ04CDA 5 5 8 4 5 54 49 47 50 51 48 5 A A 41 40 4 9 17 15 15A 1 1 1 7 8 9 7 45 9 4 0A A 5 5 57 55 58 5
A" CUTTER DECKS Ref. Part No. Number Description 1 44 Cutter Deck (Includes Decals) 4 Cutter Spindle Assy. 41 Spacer, Outside 5 48 Tapered Bearing (Two) 444 Spindle Housing 7 04001-154 Bolt, 5/-18 x 4-/4" Hex Head 8 4589 Spindle Shaft 9 04001-77 Bolt, /8- x -1/" Hex Head 040-08 Key, 1/4 x 1/4 x " 459 Spacer, Cutter Blade - Small 1 04001-175 Bolt,5/-18 x 1-1/" Hex Head Grade 8 1 4845 Spring, Chute Return 040-0 Nut 5/-18 Serrated Flange 15 481707 Cutter Blade, 18" Marbain 15A 4817 Cutter Blade, 18" Hi Lift Marbain 0404-0 Flatwasher, 5/8 W 17 04001-41 Hex Hd. Bolt, 5/8- x 9-1/" 18 4079 Caster Assembly (See Page ) 04017- Cpscrw, 5/-18 x /4" Ser.Flg. Hex Head 0 45 Discharge Chute 1 0401- Hex Nut, 5/-18 Elastic Stop 04001-09 Hex Hd Bolt, 5/-18 x 1" 41 Belt Cover Assy (Includes Decal) 4 0404-04 Flat Washer, /8" Special 5 0409-0 Wing Nut, /8-48744 Pulley 7 489 Tapered Hub 8 04001-17 Hex Hd. Bolt, 1/4-0 x 1" 9 0400-09 Hex Nut, 5/8-0 4804 Belt, Blade Drive 1 0401- Elastic Stop Nut, 5/-18 Grade 8 0401-05 Hex Nut, /8- Center Locknut 040-04 Nut, /8- Serrated Flange 4 04004-0 Support, Belt Cover 5 04017- Cpscrw, 1/-1 x 1" Ser.Flg. HH 04-05 Nut, 1/-1 Spiralock 7 477 Spacer, J-Hook 8 04041-1 Washer, /8 x 1-1/ x GA 9 0401-09 Elastic Stop Nut, /8-40 454 Idler Pivot 41 4748 Idler Arm Assy. (Inc. 4 & 54) 4 480-0 Bronze Bearing 4 04050-05 Retaining Ring, 1-1/8" Ext. E 44 44078 J-Hook 45 484 Idler Pulley, Belt Clutch 4 484 Seal, Cutter Spindle 47 497 Spindle Bushing Ref. Part No. Number Description 48 49 Spacer, Inside 49 485 Nut,1.0-18 50 4877 Relief Fitting, Cutter Spindle 51 485 Seal, Cutter Spindle 5 48098 Spindle Shield 5 0409-04 Wing Nut, /8- (Small) RH side 54 484-04 Grease Fitting 55 0401-09 Nut, Hex Elastic Stop /8-5 0400-0 Lock Washer, 5/" 57 0400- Bolt, Carriage /8- x 1" 58 478 Baffle Weldment
48A, 5A, & 1A, CUTTER DECKS 18 4 5 8 1 4 4 7 5 40 9 0 8 4 9 0 8 9 9 0 8 7 49 50 9 4 45 7 41, 41A 4 44 47 5 1 5 7 4 4A 5 49 5 0 0 5 48 5 4 SWZ04CD48A-1A 8 51 5 7 55 57 5 54 5 15 15A 1 17 1 7 1 A A A 1 59 5 0 0 8 8A 8B 70 9
48A, 5A, & 1A CUTTER DECKS Ref. Part No. No. Description 48 5 1 1 4 Cutter Deck (Inc. Decals) x *1 44 Cutter Deck (Inc. Decals) x *1 445 Cutter Deck (Inc. Decals) x 1 45 Cutter Deck (Inc. Decals) x 4 Spindle Assembly x x x 49 Spacer, Inside x x x 4 48744 Pulley x x x 5 48 Tapered Bearing (Two) x x x 444 Spindle Housing x x x 7 484-04 Grease Fitting Str. 5/ x x x 8 4589 Spindle Shaft, Tapered Brng x x x 9 4507 Idler Pivot x x x 040-08 Key, 1/4 x 1/4 x " x x x 459 Spacer, Cutter Blade - Small x x x 1 04001-175 Bolt, 5/-18 x 1-1/" Hex Head Gr 8 x x x 1 04001-154 Bolt, 5/-18 x 4-/4" Hex Head x x x 040-0 Serrated Flange Nut, 5/-18 x x x 15 48170 Cutter Blade -1/" x 481707 Cutter Blade 18" x 481708 Cutter Blade 1" x 15A 4817 Cutter Blade -1/" Hi Lift x 4817 Cutter Blade 18" Hi Lift x 48171 Cutter Blade 1" Hi Lift x 0404-0 Flatwasher,5/8" (.88 x 1.75 x.) x x x 17 04001-41 Hex Head Bolt, 5/8- x 9-1/" x x x 18 4079 Caster Assembly (See Page ) x x x 48098 Spindle Shield x x x 0 04017- Capscrew, 5/-18 x /4" x x x 1 4 Discharge Chute x 45 Discharge Chute x x 0401- Nut, 5/-18 Elastic Elastic Stop x x x 04001- Bolt, 5/-18 x 1-1/" Hex Head(front) x x x A 04001-1 Bolt, 5/-18 x 1-/4" Hex Head(rear) x x x 4 495 Belt Cover (Includes decals) x 415 Belt Cover (Includes decals) x 4158 Belt Cover (Includes decals) x 5 0404-04 Flat Washer, /8" Special x x x 0409-0 Wing Nut, /8- (Large) x x x 7 48744 Pulley x x 48745 Pulley x 8 489 Tapered Hub x x x 9 04001-17 Bolt, 1/4-0 x 1" Hex Head x x x 0 0400-09 Nut, 5/8- Hex x x x 1 48748 Pulley, Double x x 48940 Pulley, Double x 48087 Belt, RH Blade Drive x 4885 Belt, RH Blade Drive x 485 Belt, RH Blade Drive x Ref. Part No. No. Description 48 5 1 48089 Belt, Blade Drive x 488 Belt, Blade Drive x 48088 Belt, Blade Drive x 4 0401-05 Nut, /8-, Nut Centerlock x x x 5 040-04 Nut, /8-, Serrated Flange x x x 0401-09 Nut, /8- Elastic Stop x x x 7 04004-0 Support, Belt Cover x x x 8 04001-09 Bolt, 5/-18 x 1" Hex Head x x x 9 04017- Cpscrw,1/-1 x 1"Ser Flng Hex Hd x x x 40 04-05 Nut, 1/-1 Spiralock x x x 41 04041-08 Flat Washer /4" Special x x x 41A 04041-08S Flat Washer /4" Special x x x 4 44078 J-Hook x x 4A 408 J-Hook x 4 48181 Idler Pulley, V Groove x x x 44 04050-0 Retaining Ring, /4" Ext. E x x x 45 4081 Idler Arm Assy. (Incl. 7 & 4) x x x 4 480-05 Bronze Bearing x x x 47 408 J-Rod, Idler Pulley x x x 48 4077 Spacer, J-Rod x x x 49 04041-1 Washer, /8 x 1-1/ x ga. x x x 50 04001-4 Bolt, /8- x -1/4" Hex Head x x x 51 484 Seal, Cutter Spindle x x x 5 4748 Idler Arm Assy (Includes & 7) x x x 5 477 Spacer, J-Rod x x x 54 4877 Relief Fitting, Cutter Spindle x x x 55 41 Spacer, Outside, Cutter Spindle x x x 5 497 Spindle Bushing x x x 57 485 Nut, Cutter Spindle x x x 58 0409-04 Wing Nut, /8-59 04001-77 Bolt, /8- x -1/" Hex Head x x x 0 459 Idler Pivot x x x 1 484 Idler Pulley, Belt Clutch x x x 480-0 Bronze Bearing x x x 04050-05 Retaining Ring x x x 4 4895 Guide Roller x x x 5 45944 Roller Shaft x x x 485 Seal, Cutter Spindle x x x 7 4845 Spring, Chute Return x x x 8 478 Baffle Weldment 48A x 8A 480 Baffle Weldment 5A x 8B 479 Baffle Weldment 1A x 9 0401-09 Nut, Hex Elastic Stop /8- x x x 70 0400- Bolt, Carriage /8- x 1" x x x * Measure the engine deck to determine frame size. 44 is for small frame (") & 445 is for large frame (0") 4
NOTES 5
CASTER ASSEMBLY 1 4 7 5 8 9 1 1 17 15 SW-SWZ00CSTR Ref. Part A 48A No. No. Description 5A 1A 1 040-01 Quick Pin x x 407-01 Spacer, Caster Yoke, 1/" Long x x 480-01 Bronze Bearing x x 4 484-04 Grease Fitting x x 5 408 Support Assembly (Includes Items ( & 4) x x 4500 Caster Yoke x x 7 0401-07 Elastic Stop Nut, 1/-1 x x 8 40 Sleeve, Caster Wheel Bearing x x 9 04001-7 Hex Hd. Bolt, 1/-1 x 5-1/" x x 4807 Wheel Assy. (Includes Items -17) x x 481774 Tire Only, Caster Wheel x x 48177 Inner Tube Only (Not Shown) x x 1 48178 Hub Assembly x x 1 484-0 Grease Fitting, 45 Degree 1/4-8 x x 481771 Tapered Nut, 5/-4 x x 15 48177 Rim Pair, Caster Wheel x x 481770 Retainer, Bearing, Caster Wheel x x 17 48179 Roller Bearing, Caster Wheel x x
7 ENGINE DECK SWZ 04 ED 9 15 KA 17 KA ONLY 1 15 1 17 1 0 18 1 45 4 41 44 4 RED BLK ELECTRIC START ONLY A B C 8 9 7 5 4 4 4A 4 7 5 A 4 0 1 40 40A 5 4 48 47 8 1 1 1 7 8 8A 9 50 51 49 18 HN ONLY 5 5 54
ENGINE DECK Ref. Part No. No. Description 15KA 17KA 17KAE 1KAE 18KH 18HN 1 48804 Engine, 15KA Kawasaki x 1 48805 Engine, 17KA Kawasaki x 1 485 Engine, 17KAE Kawasaki x 1 484 Engine, 1KAE Kawasaki x 1 48854 Engine, 18KH Kohler x 1 48705 Engine, 18HN Honda x 0400-0 Hex Nut, 1/4-0 x x x x x x 040- Screw, 1/4-0 x " Rnd. Hd. Phil. x x x x x x 4 4 Strap, Fuel Tank x x x x x x 5 480 Cap, Fuel Tank x x x x x x 489 Pad, Rubber-Fuel Tank - Upper x x x x x x 7 484 Fuel Tank Assy. (incl. 8, 9) x x x x x x 8 4809 Bushing x x x x x x 9 4808 Valve, Fuel Shut-off x x x x x x 48059-01 Clamp, Fuel Hose x x x x x x 48058 Fuel Hose, 1/4 ID x " x x A 48058 Fuel Hose, 1/4 ID x 0" x x B 48058 Fuel Hose, 1/4 ID x " x C 48058 Fuel Hose, 1/4 ID x " x 1 4808-05 Cable Tie x x x x x x 1 48700 Battery x x 04001-44 Bolt, 1/4-0 x.50" x x 15 0400-0 Nut, 1/4-0 x x 48099 Pad x x 17 49 Battery Cover x x 18 0409-01 Wing Nut, 1/4-0 x x 474 Battery Support x x 0 481 Pad, Rubber x x 1 0400-01 Bolt, 1/4-0 x " Carriage x x 0400- Carriage Bolt, /8- X 1-1/4" x x x x x x 4748 Brace, (" Small Frame) x x x x x x A 4749 Brace, (0" Large Frame) x x 4 0404-04 Flat Washer.91 x.98 x.5 x x x x x x 5 0401-09 Nut, /8- Elastic Stop x x x x x x 0401-08 Nut, 1/4-0 Elastic Stop x x x x x x 7 4805 Pad, Rubber-Fuel Tank Lower x x x x x x 8 47 Engine Deck, " Wide, w/decals x x x x x 8A 4154 Engine Deck, 0" Wide, w/decals x x 9 0400-09 Bolt, 1/4-0 x 1-1/4" Carriage x x x x x x 0 04001-17 Bolt, 5/-18 x " Hex Head x x x x x x 1 040-0 Nut, 5/-18 Serr. Flange x x x x x x 04001-08 Hex Head Bolt, 5/-18 x.75" x x x x x x 04040- Flat Washer 1/4" x x x x x x 4 0401- Nut, 5/-18 Elastic Stop x x x x x x 5 0400-04 Carriage Bolt, 5/-18 x 1" x x x x x x 4800-09 Clamp x x x x x x 7 4170 Clutch Bracket x x x x x x 8 04017- CapScrw, 5/-18 x 1.50" Sr. Flg x x x x x x 9 481717 Wire Hrns. Adapter, 15 &17KA x x 40 45418 Pulley Guard, " Frame x x x x x 40A 454 Pulley Guard, 0" Frame x x 41 4809-0 Battery Cable, 1.5" Red x x 4 4809- Battery Cable, 1.5" Black x x 4 408 Battery Box x x 44 481 Rubber Boot x x 45 0400-1 Carriage Bolt, 5/-18 x.75" x x 4 4747 Heatshield (" Small Frame) x x x x x 4A 488 Heatshield (0" Large Frame) x x 47 04017- Bolt, 5/-18 x 1" Serrated Flange Hex Head x 48 0400-0 Lock Washer 5/" x 49 *** Rectifier (Purchase from Honda, p/n 1750-79-751) x 50 494 Mounting Bracket, Rectifier x 51 0400-0 Bolt, 1/4-0 x 1" Carriage x 5 48901 Muffler x 5 4890 Clamp, Muffler x 54 4890 Manifold, Exhaust x 8
9 DRIVE AND BRAKE COMPONENTS 50 48 47 50 48 4 4A 5 4 7 41 1 9 8 40 51 4 4 4 47 5 4 44 5 SWZ04D&BC, A 7 8 A 4 7 8 1 9 0 B 5 B 54 55 5 57 58 59 0 5 17 1 1 15 0 18 1 49 4 5 A 7, A 9 49 7 1
DRIVE AND BRAKE COMPONENTS Ref. Part. No. No. Description 15KA 17KA 17KAE 1KAE 18KH 18HN 1 48187 Ring, Split x x x x x x 04001- Bolt, /8- x 1" Hex Head x x x x x x 4584 Brake Shaft Assembly Weldment (" Small Frame) x x x x x A 45854 Brake Shaft Assembly Weldment (0" Large Frame) x x 4 040-01 Hair Pin Cotter,.094 x 1. x x x x x x 5 0400-1 Carrage Bolt, 5/-18 x.75" x x x x x x 441 Rod, Brake Lower x x x x x x 7 040-04 Nut, /8- Serr. Flange x x x x x x 8 4415 Bushing, Brake x x x x x x 9 484-05 Grease Fitting x x x x x x 4580 Brake Actuator Wlmt., LH x x x x x x A 4581 Brake Actuator Wlmt., RH x x x x x x 04001-4 Bolt, /8- x -1/4" x x x x x x 1 4818 Tire, x.50, 4 ply x x x x x x 1 481890 Rim Assy x x x x x x 4 Lock Washer, Wheel Motor x x x x x x 15 4879 Hex Castle Nut, /4-8 UNEF x x x x x x 0408-01 Nut, Lug x x x x x x 17 48150 Wheel Assy., (incl. 1,1) x x x x x x 18 415 Brake Drum x x x x x x 04008-01 1/-0 Serrated Bolt x x x x x x 0 498 Hub, Wheel x x x x x x 1 4870 Brake Band, 7.5" x x x x x x 040-07 Key, / X.75 Woodruff x x x x x x 48 Wheel Motor x x x x x x 4 4855 Belt, Pump Drive (" Small Frame) x x x x x 4A 48587 Belt, Pump Drive (0" Large Frame) x x 5 47 Electric Clutch x x x x x x 04041-8 Flat Washer.49 x 1.75 x.5 x x x x x x 7 0400-05 Lock Washer, 7/ x x x x x x 8 04-05 Hex Head Bolt, 7/-0 x -/4" x x x x x x 9 454 Plate, Backing x x x x x x 0 4800-09 Clamp x x x x x x 1 0401- Nut, 5/-18 Elastic Stop x x x x x x 4817 Rubber Pad, Clutch Stop x x x x x x 45 Retainer, Clutch Stop x x x x x x 4 04001-1 Hex Head Bolt, 5/-18 x 1.75" x x x x x x 5 48755 Pulley, Pump Drive Engine x x x x x x 04001-1 Hex Head Bolt, 5/-18 x.75" x x x x x x 7 0401-05 Nut, /8- Center Lock x x x x x x 8 484 Ball Bearings x x x x x x 9 48 Idler Arm Weldment, Pump (incl. 8 & 40) x x x x x x 40 484 Ball Bearings x x x x x x 41 48185 Spring, Pump Belt Idler x x x x x x 4 040-0 Nut, 5/-18 Serr. Flange x x x x x x 4 040-0 Key, 1/4x1/4 x 1.00" Clutch Mtg. x x x x x x 44 040-4 Key, 1/4x1/4 x.75" Pulley Mtg. x x x x x x 45 04041-07 Flat Washer, /8 x x x x x x 4 480 Pulley, Idler 4.5" x x x x x x 47 48571 Pulley, Pump Shaft x x x x x x 48 0401-04 Setscrew, 5/-18 x /8" x x x x x x 49 0400-04 Lockwasher, /8 x x x x x x 50 040- Key, 5.0 x 5.0 x 5mm x x x x x x 51 4504 Pivot, Idler (Long) x x x x x x 5 40 Swivel Joint x x x x x x 5 471 Base, Idler Pivot x x x x x x 54 04001-54 Bolt, Hex Head /8- x " x x x x x x 55 04001-1 Bolt, Hex Head /8- x.75" x x x x x x 5 0404-04 Flatwasher /8" x x x x x x 57 48187 Chain x x x x x x 58 04001-59 Bolt, Hex Head 1/4-0 x 1.5" x x x x x x 59 0401-09 Nut, Hex Elastic Stop /8- x x x x x x 0 040-0 Nut, Serrated Flange 1/4-0 x x x x x x 1 04001-151 Bolt, Hex Head /8- x." x x x x x x 04050-0 Retaining Ring, /4" Ext. "E" x x x x x x
HANDLE ASSEMBLY *SMALL FRAME (") 87 15 15 8 7 5 4 1 0 4 0 4 4 7 1 9 7 8 7 5 40 7 8 9 7 8 9 1 17 1 18 8 4 5 1 4 1 40 SWZ00HAN-1 75 7 74 71 40 0 8 A A 1 8 85 80 88 79 B 1 99 5 98 7 9 78 79 B 95 58 48 1 88 7 5 8 7 4 4 70 44 45 51 4 47 49 4 7 C C 78 5 97 84 57 9 0 4 9 41 54 77 58 5 91 4 5 50 0 59 45 7 8 9 94 9 44 45 0 1
HANDLE ASSEMBLY *SMALL FRAME (") 15KA Ref. Part 17KA No. No. Description 18HN 17KAE 18KH 1 41598 Upper Handle Wlmt. W/Decals x x x 475 Quadrant, Speed Control x x x 040-0 Hairpin,.094 x 1. x x x 4 458 Lever, Speed Adjustment x x x 5 408 Bushing, Speed Adjustment Lever x x x 04001-0 Hex Head Bolt, /8- x 1.5" x x x 7 4849-01 Ball Plunger x x x 8 4809 Knob, Speed Adjustment x x x 9 040-01 Capscrew, 1/4-0 x /4" FHHS x x x 0401-08 Nut, 1/4-0 Elastic Stop x x x 0401- Nut, 5/-18 Elastic Stop x x x 1 040-01 Screw, #- x 1/" PW HD x x x 1 4894 Throttle Control x x 488 Throttle Control x 040-01 Nut, #- Serr. Flange x x x 15 481 Bushing x x x 4557 Handle, Oper. Presence-RH x x x 4557 Handle, Oper. Presence-LH x x x 17 4887 Switch,Elec.Clutch Eng. (incl.nut) x x x 18 488 Wire Harness, Manual Start x x 4887 Wire Harness, Electric Start x 4809 Key Switch, Manual Srt. (inc. Hdw) x x 48798 Key Switch, Electric Srt. (inc. Hdw) x 0 4 Neutral Latch-RH x x x 41 Neutral Latch-LH x x x 1 48717 Switch, Neutral Interlock x x x 48159 Grip x x x 040-01 Washer, Curved Spring x x x 4 04040-15 Flat Washer x x x 5 0401- Nut, 5/-18 Elastic Stop x x x 04001-17 Hex Head Bolt, 5/-18 x " x x x 7 04001-5 Hex Hd. Bolt, 5/-18 x.5" x x x 8 4089 Lever, Steering Control (incl. 9) x x x 9 484 Grip, Steering Control x x x 0 441 Rod, Steering Control x x x 1 48951 Spring, Handle Return x x x 04017-7 Capscr., /8- x 1" Ser. Flange x x x 4848 Spring x x x 4 040-04 Nut, /8- Serr. Flange x x x 5 44 Rod Speed Control x x x 4515 Bellcrank, Speed Control x x x 7 0401-0 Setscrew, 1/4-8 x.5" x x x 8 45 Cam, Speed Control (incl. SS) x x x 9 4 Jackshaft, Speed Control x x x 40 040-1 Key, 1/8 x 1/" Woodruff x x x 41 0400-0 Roll Pin, /-.75 x x x 4 0401- Nut, Elastic Stop /8- x x x 4 48 Flange, Bearing x x x 44 04017-17 Capscrew, 5/-18 x 1" Serr. Flg. x x x 45 040-0 Nut, 5/-18 Serrated Flange x x x 4 4795 Plate, Side x x x 47 45 Spacer, Neutral Bearing x x x 48 48409 Bearing, Speed Ctrl. Bellcrank x x x 49 04001-9 Hex Head Bolt, 5/-18 x 1-/4" x x x 50 48494-0 Spring, Return x x x 51 45 Spacer, Side Plate x x x 5 04041-08S Flat Wshr.,.7 x 1.5 x.05 x x x 5 040-07 Key, Woodruff, / x.75" x x x 54 04001-59 Bolt, Hex Head, 1/4-0 x 1.5 x x x 55 04001-08 HH Bolt,5/-18 x.75" x x x 15KA Ref. Part 17KA No. No. Description 18HN 17KAE 18KH 5 0400-0 Lock Washer, 5/ x x x 57 04050-0 Clip, Retaining.750 diameter x x x 58 484 Bearing, Ball Neutral Return x x x 59 4747 Cam, Neutral (incl. grease ftng.) x x x 0 484-05 Grease Fitting, 1/4-8 UNF x x x 1 04050-01 Retaining Ring, 5/8" x x x 04001-09 Hex Head Bolt, 5/-18 x 1" x x x 48 Lever, Speed Control x x x 4 04001-01 Bolt, Hex Head 1/4-0 x.75" x x x 5 4841 Linkage Assembly x x x 04041-07 Flat Wshr., 15/ x.90 x 1 ga x x x 7 47 Deck, Engine " Wide x x x 8 04001- Hex Head Bolt, 5/-18 x 1.5" x x x 9 48 Choke Control x x 70 04001-15 Bolt, Hex Head /8- x 4.5" x x x 71 441 Fuse Holder x 7 450 Swivel Joint, Steering Rod x x x 7 480-0 Bushing x x x 74 4898 Blade Fuse, 0A x 75 0401-01 Nut, #- Elastic Stop x 7 040-0 Screw, #- x 1.5" Phillips x 77 0400-0 Lockwasher, 1/4" x x x 78 40 Swivel Joint x x x 79 44 Rod, Brake Lever x x x 80 04001-45 Hex Hd. Bolt, /8- x.00" x x x 81 04015-1 Soc. Hd. Capscrew, #8- x.5" x x x 8 0401-09 Nut, /8- Elastic Stop x x x 8 04041- Washer #8-.170 x.75 x.0 x x x 84 04001-01 Bolt, 1/4-0 x.75" x x x 85 48 Spacer x x x 8 405 Parking Brake Lever with Grip x x x 87 48717 Switch, Safety x x x 88 0400- Nut, /8-4 x x x 89 48 Bushing, Bearing Retainer x x x 90 480 Bearing, Neutral Lock x x x 91 484 Grip, Parking Brake x x x 9 4 Plate, Threaded x x x 9 040-01 Hairpin,.094 x 1." x x x 94 4 Bracket, Choke Mtg. x x 95 441 Rod, Lower Brake x x x 9 47 Plate, Coupler x x x 97 451 Shaft, Pump Control x x x 98 481879 Spring x x x 99 0401-09 Nut, /8- Elastic Stop x x x 0 4889 Block, Pump Control x x x 1 481 Control, LH (inc. bush. & decal) x x x 48 Control, RH (inc. bush. & decal) x x x 481545 Switch, Parking Brake x x x 444 Rod, Offset x x x 4 47 Plate, Threaded x x x 5 040-1 Screw #- Sltd Hex Wshr Hd x x x 4844 Ball Joint, RH Thread x x x 7 4415 Bushing, Brake x x x 8 04001- Bolt, Hex Head /8- x 1" x x x 9 0400-04 Lockwasher, /8 Spring x x x 0 487 Mounting Bracket, Wrench x x x 1 4875 Wrench x x x * Measure the width of the engine deck to determine frame size. "Small Frame" is " wide. 1
1 HANDLE ASSEMBLY *LARGE FRAME (0") 87 15 15 8 7 5 4 1 0 4 0 4 4 7 1 9 7 8 7 5 40 7 8 9 7 8 9 1 17 1 18 8 4 5 1 4 1 40 SWZ04HAN-1 75 7 74 71 40 0 1 8 A A 1 8 85 80 5 88 79 B 0 98 5 97 7 9 78 79 B 94 58 48 1 88 7 5 8 7 4 4 70 44 45 51 4 47 49 4 7 C C 78 5 9 84 57 9 99 4 95 41 54 77 58 5 91 4 50 0 59 45 7 8 44 9 0 9
HANDLE ASSEMBLY *LARGE FRAME (0") Ref. Part No. No. Description 17KA 1KAE 1 41599 Upper Handle Wlmt. W/Decals x x 475 Quadrant, Speed Control x x 040-0 Hairpin,.094 x 1. x x 4 458 Lever, Speed Adjustment x x 5 408 Bushing, Speed Adjustment Lever x x 04001-0 Hex Head Bolt, /8- x 1.5" x x 7 4849-01 Ball Plunger x x 8 4809 Knob, Speed Adjustment x x 9 040-01 Capscrew, 1/4-0 x /4" FHHS x x 0401-08 Nut, 1/4-0 Elastic Stop x x 0401- Nut, 5/-18 Elastic Stop x x 1 040-01 Screw, #- x 1/" PW HD x x 1 4894 Throttle Control x x 040-01 Nut, #- Serr. Flange x x 15 481 Bushing x x 4557 Handle, Oper. Presence-RH x x 45571 Handle, Oper. Presence-LH x x 17 4887 Switch,Elec.Clutch Eng. (incl.nut) x x 18 488 Wire Harness, Manual Start x 4887 Wire Harness, Electric Start x 4809 Key Switch, Manual Srt. (inc. Hdw) x 48798 Key Switch, Electric Srt. (inc. Hdw) x 0 4 Neutral Latch-RH x x 41 Neutral Latch-LH x x 1 48717 Switch, Neutral Interlock x x 48159 Grip x x 040-01 Washer, Curved Spring x x 4 04040-15 Flat Washer x x 5 0401- Nut, 5/-18 Elastic Stop x x 04001-17 Hex Head Bolt, 5/-18 x " x x 7 04001-5 Hex Hd. Bolt, 5/-18 x.5" x x 8 4089 Lever, Steering Control (incl. 9) x x 9 484 Grip, Steering Control x x 0 441 Rod, Steering Control x x 1 48951 Spring, Handle Return x x 04017-7 Capscr., /8- x 1" Ser. Flange x x 4848 Spring x x 4 040-04 Nut, /8- Serr. Flange x x 5 44 Rod Speed Control x x 4515 Bellcrank, Speed Control x x 7 0401-0 Setscrew, 1/4-8 x.5" x x 8 45 Cam, Speed Control (incl. SS) x x 9 4155 Jackshaft, Speed Control x x 40 040-1 Key, 1/8 x 1/" Woodruff x x 41 0400-0 Roll Pin, /-.75 x x 4 0401- Nut, Elastic Stop /8- x x 4 48 Flange, Bearing x x 44 04017-17 Capscrew, 5/-18 x 1" Serr. Flg. x x 45 040-0 Nut, 5/-18 Serrated Flange x x 4 4795 Plate, Side x x 47 45 Spacer, Neutral Bearing x x 48 48409 Bearing, Speed Ctrl. Bellcrank x x 49 04001-9 Hex Head Bolt, 5/-18 x 1-/4" x x 50 48494-0 Spring, Return x x 51 45 Spacer, Side Plate x x 5 04041-08S Flat Wshr.,.7 x 1.5 x.05 x x 5 040-07 Key, Woodruff, / x.75" x x 54 04001-59 Bolt, Hex Head, 1/4-0 x 1.5 x x 55 04001-08 HH Bolt,5/-18 x.75" x x Ref. Part No. No. Description 17KA 1KAE 5 0400-0 Lock Washer, 5/ x x 57 04050-0 Clip, Retaining.750 diameter x x 58 484 Bearing, Ball Neutral Return x x 59 4747 Cam, Neutral (incl. grease ftng.) x x 0 484-05 Grease Fitting, 1/4-8 UNF x x 1 04050-01 Retaining Ring, 5/8" x x 04001-09 Hex Head Bolt, 5/-18 x 1" x x 48 Lever, Speed Control x x 4 04001-01 Bolt, Hex Head 1/4-0 x.75" x x 5 4841 Linkage Assembly x x 04041-07 Flat Wshr., 15/ x.90 x 1 ga x x 7 4154 Deck, Engine 0" Wide x x 8 04001- Hex Head Bolt, 5/-18 x 1.5" x x 9 48 Choke Control x x 70 04001-15 Bolt, Hex Head /8- x 4.5" x x 71 441 Fuse Holder x 7 450 Swivel Joint, Steering Rod x x 7 480-0 Bushing x x 74 4898 Blade Fuse, 0A x 75 0401-01 Nut, #- Elastic Stop x 7 040-0 Screw, #- x 1.5" Phillips x 77 0400-0 Lockwasher, 1/4" x x 78 40 Swivel Joint x x 79 44 Rod, Brake Lever x x 80 04001-45 Hex Hd. Bolt, /8- x.00" x x 81 04015-1 Soc. Hd. Capscrew, #8- x.5" x x 8 0401-09 Nut, /8- Elastic Stop x x 8 04041- Washer #8-.170 x.75 x.0 x x 84 04001-01 Bolt, 1/4-0 x.75" x x 85 48 Spacer x x 8 405 Parking Brake Lever with Grip x x 87 48717 Switch, Safety x x 88 0400- Nut, /8-4 x x 89 48 Bushing, Bearing Retainer x x 90 480 Bearing, Neutral Lock x x 91 484 Grip, Parking Brake x x 9 4 Plate, Threaded x x 9 040-01 Hairpin,.094 x 1." x x 94 441 Rod, Lower Brake x x 95 47 Plate, Coupler x x 9 451 Shaft, Pump Control x x 97 481879 Spring x x 98 0401-09 Nut, /8- Elastic Stop x x 99 4889 Block, Pump Control x x 0 481 Control, LH (inc. bush. & decal) x x 48 Control, RH (inc. bush. & decal) x x 1 481545 Switch, Parking Brake x x 444 Rod, Offset x x 47 Plate, Threaded x x 4 040-1 Screw #- Sltd Hex Wshr Hd x x 5 4844 Ball Joint, RH Thread x x 4415 Bushing, Brake x x 7 04001- Bolt, Hex Head /8- x 1" x x 8 0400-04 Lockwasher, /8 Spring x x 9 487 Mounting Bracket, Wrench x x 0 4875 Wrench x x * Measure the width of the engine deck to determine frame size. "Large Frame" is 0" wide.
15 HYDRAULIC ASSEMBLY B E D D A E C C F G J H H J 1 5 7 8 9 4 8 8 1 9 1 5 0 4 5 5 1 1 5 1 0 18 B 5 4 7 8 9 8 8 A 4 5 15 5 1 7 00SWZU-HA G F 17 4 4 5 5 5 5 5 5 7 7
Ref. Part No. Number Description HYDRAULIC ASSEMBLY 1 484 Cap, Oil Reservoir 48 Oil Reservoir (With Fittings) 48-01 Elbow, 9/ O-Ring x /8 Hose 4 488 Hose, /8" ID - " Long (Order By The Inch) 5 488 Hose, /8" ID - 7" Long (Order By The Inch) 48-0 Elbow, 90 deg. 7/-0 JIC to 9/-18 "O" Ring 7 480-0 O-Ring 8 48551 Pump, Hydro-Gear BDP-L7 9 0400- Bolt, Carriage, /8- x 1.5" 4815 Hose, Pump to Wheel Motor 480-0 O-Ring 1 48-0 Elbow, 7/ O-Ring x /8 Hose 1 488 Hose, /8" ID - -1/4" Long (Order By The Inch) 48417 Oil Filter Base 15 48477 Tee, /8 O-Ring x JIC x 1/ Hose 4794 Strap, Hydraulic Tank 17 479 Bracket, Hydraulic Tank 18 04017- Capscrew, 5/-18 x.75" Serr. Flange 480-04 O-Ring 0 48-01 Elbow, 9/ O-Ring x /8 Hose 1 040-0 Nut, 5/-18 Serr. Flange 4805 Hose, Formed 1/" ID 481849 Hose, Pump to Wheel Motor 4 481507 Tube, Filler Neck 5 47 Engine Deck (" Wide) W/Decals - Small Frame 4154 Engine Deck (0" Wide) W/Decals - Large Frame 040-04 Nut, /8- Serr. Flange 7 484-01 Oil Filter 8 48485-01 Elbow, 45 Deg.-/4- JIC Male x Male /4- O-Ring 9 480-0 O-Ring 0 48157-0 Coupling, /8 Pipe to 1/ Push-on 1 480 Elbow, /4- O-Ring x 1/ Hose 48571-0 Cap, /4-040- Screw, 1/4-0 x.0" Round Head Phillips 4 0401-08 Nut, 1/4-0 5 48-05 Clamp,.87 max dia.
HYDRAULIC PUMP ASSEMBLY 0 Overhaul Seal Kit 4 5 7 1 8 9 0 1 17 15 18 1 1 7 8 5 9 4 SC5G 17
HYDRAULIC PUMP ASSEMBLY Ref. Part No. Number Description 1 HG 517 Housing Kit (Incl. Housing, Journal Bearing) HG 5 End Cap HG 9004800-50 Straight Headless Pin 4 HG 9007-08 Socket Head Screw 5 HG 0007 End Cap Gasket HG 57 Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) 7 HG 507 Gerotor Assembly 8 HG 90041-0 O-Ring 9 HG 504 Charge Relief Valve Kit HG 50095 Socket Head Screw HG 507 Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orifice Check Valve) 1 HG 50 Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) 1 HG 9000-0 Backup Ring HG 70079 Cylinder Block Kit 15 HG 000 Block Spring HG 00017 Block Thrust Washer 17 HG 00044 Roller Thrust Bearing 18 HG 00087 Swash Plate HG 00005 Trunnion Arm 0 HG 000015 Guide Slot 1 HG 000 Cradle Bearing HG 9008000-01 Lip Seal HG 0000 Pump Shaft 4 HG 0004 Ball Bearing 5 HG 000 Retaining Ring HG 9008000-018 Lip Seal 7 HG 0005 Retaining Ring 8 HG 00018 Spacer 9 HG 58 Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) 0 HG 518 Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring) 18
NEUTRAL INTERLOCK WHITE BLADE CLUTCH GROUND ENGINE DECK WIRE HARNESS KOHLER (18 HP) KAWASAKI (15 HP & 17 HP) HONDA (18 HP) BLACK W/RED STRIPE BLACK W/RED STRIPE PART NO. 488 BLACK E A BLACK F B G C H D INSTRUMENT PANEL HARNESS BLUE WHITE WHITE YELLOW WIRE HARNESS ADAPTER - ENGINE SW04WH488 HANDLE WIRE HARNESS - MANUAL START PART NO. 488 SWZ00WH488
ENGINE DECK WIRING HARNESS KAWASAKI ELECTRIC START PART NUMBER: 4885 TRANSMISSION ENGINE GROUND TO ENGINE WHITE BLACK W/RED STRIPE BLK W/RED STRIPE RED GREEN BLACK BLUE WHITE WHITE YELLOW RED W/YEL STRIPE BLACK ELECTRIC CLUTCH INSTRUMENT CONNECTOR STARTER SOLENOID SOLENOID HANDLE WIRING HARNESS KAWASAKI ELECTRIC START PART NO. 4887 0
TO ENGINE STATOR GROUND WIRE HARNESS ADAPTER HONDA (18 HP) PART NO. 48848 RED RED BLACK BLACK TO RECTIFIER YELLOW YELLOW YELLOW WHITE CAPACITOR TO MAGNETO TO MAIN WIRE HARNESS SW04WH48848 WIRE HARNESS ADAPTER KAWASAKI (15 HP & 17 HP) PART NO. 481717 SW00WH481717 1
REPLACEMENT DECALS & INFORMATION WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED 485 48 4885 488 PARKING BRAKE CHOKE FAST OFF 485 ON 48 SLOW 4884 48404 48404 MOUNT RIDING ATTACHMENT HERE WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL 4809 WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR'S MANUAL 489 4809 489
REPLACEMENT DECALS & INFORMATION PARKING BRAKE OFF FAST ON SLOW 48 PARKING BRAKE OFF FAST ON SLOW 488 " - 4897 48" - 485 5" - 4854 1" - 4855 4871
48799 484 FAST 488 CUTTING HEIGHT ADJUSTMENT DECK MOUNTING HOLE POSITION NUMBER OF CASTER SPACERS (BELOW SUPPORT) SPEED CONTROL SEE OPERATOR'S MANUAL 485 OIL 485 TOP MIDDLE MIDDLE BOTTOM BOTTOM BOTTOM 0 0 1 4 NUMBER OF SPACERS ABOVE CUTTER BLADES 0 1 4 5 - - - - - 4-/8 - - - - 4 4-1/8 -/8-5/8 -/4 - -/4-7/8 488-1/8 -/8-1/ - -1/ -5/8 1-7/8-1/8-1/4-7/8-1/4 -/8 1-5/8 1-7/8-5/8-1/8 SLOW N NEUTRAL 484 484 4