MOTOR SCM M2

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Transcription:

MOTOR SCM 025 108 M2 Sunfab SCM M2 is a range of robust axial piston motors especially suitable for winch-, slewing-, wheeland track drives. Sunfab SCM M2 is of the bent-axis type with spherical pistons. The design results in a compact motor with few moving parts, high starting torque and high reliability. The SCM M2 covers the entire displacement range 25-108 cm 3 /rev at a maximum pressure of MPa. Sunfab SCM M2 s well dimensioned, double tapered roller bearings permit high shaft loads and lead to excellent speed characteristics. Sunfab SCM M2 s high level of reliability is based on the choice of materials, hardening methods, surface structures and the quality assured manufacturing process. Motor SCM 025-108 M2 025 034 0 047 056 064 084 090 108 Displacement cm 3 rev 25.4 34.2 41.2 47.1 56.7 63.5 83.6 90.7 108.0 Working pressure max intermittent max continuous Revolutions max intermittent max continuous min continuous Power max intermittent max continuous MPa MPa rpm rpm rpm kw kw 7000 6 86 7000 6 Starting torque theoretical value Nm/MPa 4.0 5.4 6.6 7.5 8.9 10.0 13.3 14.4 17.1 Moment of inertia (x 10-3 ) kg m 2 1.1 1.1 2.6 2.6 2.6 2.6 7.4 7.4 7.4 Weight kg 11.0 11.0 18.3 18.3 18.3 18.3 26.0 26.0 26.0 115 55 6 5700 125 60 6 5700 145 65 6 5700 175 80 6 5700 195 90 5200 4700 215 100 5200 4700 230 110 30 5200 4700 230 110 Data concerning RPM are based on maximum premitted peripheral velocity of the tapered roller bearing. Max intermittent power data may vary dependent on application. For further information please contact Sunfab. Continuous power data are based on maximum output power without external cooling of the motor housing. Intermittent duty is defined as follows: max 6 seconds per minute, e g peak RPM when unloading or accelerating. EN - Printed: 10/1/2013 10:18:49 AM - Page 1/8

VERSIONS, MAIN DATA Example SC M - 025 W - N - M21 - W30 - V2 M - 1 00 Line 1 2 3 4 5 6 7 8 9 10 Line SC 1. Type M Sunfab Compact, bent-axis design Motor 7. Connection cover V1 V2 90 Mount flange vertical * 90 Mount flange horizontal * 025 034 0 047 056 064 084 090 108 - - - - - - X X X X X X X X X X X X 2. Displacement 025 034 0 047 056 064 084 090 108 * According to SAE J518 code 62 3. Direction of rotation W Independent 8. Connections M Metric ** 025 034 0 047 056 064 084 090 108 4. Sealing N H V Nitrile High pressure, nitrile Viton 9. Additional 1 External drainage 5. Mounting flange 025 034 0 047 056 064 084 090 108 M21 ø 1 X X - - - - - - - M22 ø 160 - - X X X X - - - M23 ø 190 - - - - - - X X X 10. Accessories 00 No accessories available 6. Shaft Spline DIN 5480 025 034 0 047 056 064 084 090 108 W30 W30x2x14x9g X X X X X X - - - W Wx2x16x9g - - X X X X X X X W Wx2x18x9g - - - - - - X X X X = Standard, preferred (X) = Available, option O = Available on request, contact Sunfab EN - Printed: 10/1/2013 10:18:49 AM - Page 2/8

EN - Printed: 10/1/2013 10:18:49 AM - Page 3/8

EN - Printed: 10/1/2013 10:18:49 AM - Page 4/8

General instructions Choice of shaft seal Temp. Max. housing pressure MPa at rpm Motor SCM Code C 1000 2000 0 00 5000 6000 7000 025 064 N 75 0.55 0.27 0.18 0.14 0.11 0.09 0.08 H 75 2.46 1.23 0.82 0.61 0.49 0.41 0. V 90 0.55 0.27 0.18 0.14 0.11 0.09 0.08 084 108 N 75 0.38 0.19 0.13 0.10 0.08 0.06 H 75 1.72 0.86 0.57 0.43 0.34 0.29 V 90 0.38 0.19 0.13 0.10 0.08 0.06 Code according to page 2, Versions, main data Factors affecting the choice of shaft seal include the hydraulic motor housing pressure and the drainage oil temperature. The drainage oil should have a maximum temperature of 75 C with a Nitrile shaft seal and 90 C with a Viton shaft seal. These temperatures must not be exceeded. The housing pressure must be equal to or greater than the external pressure on the shaft seal. Shaft loads The life of the motor is highly dependent on the bearing life. The bearings are affected by operating conditions such as speed, pressure, oil viscosity and filtration. External load on the shaft, as well as its size, direction and location also affects the bearing life. D Optimal force direction of radial load Fa+ Fa- Fr F 20 A Pressure Anticlockwise rotation B Pressure Clockwise rotation 20 F SCM M2 Max recommended shaft loads Fr (radial) max 1 Distance D (to point of force) Fa (axial) + (at standstill/ 0 bar pressure) max Fa (axial) - (at standstill/ 0 bar pressure) max Fa (axial) + (at 0 bar pressure) max 2 Fa (axial) - (at 0 bar pressure) max 2 025 034 0 047 056 064 084 090 108 kn 7.5 7.5 7.5 8 8.5 8.5 14.5 14.5 15 mm 100 100 110 110 110 110 120 120 120 kn 3 3 4 4 4 4 5 5 5 kn 7 7 7 7 10 11 13 14 16 kn 7 7 7 7 10 11 13 14 16 kn 0 0 0 0 0 0 0 0 0 ¹) Fr (radial) max; Calculation based on running conditions: bar / 2000 rpm ¹) Fr (radial) max; Calculation based on optimal force direction (Fr max will be lower in other force directions) ¹) Fr (radial) max; In running conditions higher than bar and/or 2000 rpm the max limits for Fr (radial) max will be lower ²) Fa (axial) + Will increase bearing life ²) Fa (axial) - Will decrease bearing life For other forces, please contact Sunfab for advice. 5 (8) EN - Printed: 10/1/2013 10:18:49 AM - Page 5/8

Temperatures/Housing cooling Excessive system temperature reduces the life of the shaft seal and can lower the oil viscosity below the recommended level. A system temperature of 60 C and a drain flow temperature of 90 C must not be exceeded. Cooling/flushing of the motor housing can be needed to keep the drain flow temperature at an acceptable level. Q Counter pressure valve Q flush Suggested flow: Motor SCM Flushing l/min Cont. RPM 025-034 2-8 2800 0-064 4-10 2500 084-108 6-12 2200 Counter pressure valve Q flush Q flush Housing flushing can be built up with the help of a flushing valve or taken directly from the return line. When the return pressure is too low this is compensated for by a counter pressure valve. The tank line is connected to the highest point as in the figure. Flushing valve Simplified circuits Installation The motor housing should be filled with oil to at least 50% before starting. The drainage pipe should be connected to topmost drainage outlet. The other end of the pipe should be connected to the oil tank at a point below the oil level. 6 (8) EN - Printed: 10/1/2013 10:18:49 AM - Page 6/8

Piping Recommended oil velocity in pressure line max. 7 m/sec Filtering Cleanliness according to ISO norm 46, code 16/13. Hydraulic fluids High performance oils meeting ISO specifications such as HM, DIN 51524-2 HLP, or better must be used. A min. viscosity of 10 cst is required to keep the lubrication at a safe level. The ideal viscosity is 20 - cst. Additional technical data Noise levels and bearing life calculations available on request. Please contact Sunfab! Useful formulaes Required flow rate Speed Torque Power Q = n = M = P = D x n 1000 x η v Q x 1000 x η v D D x p x η hm 6.3 Q x p x η t 60 litres min. RPM Nm kw D = displacement, cm 3 revolution n = speed, revolution min P = power, kw Q = flow rate, litres min η v = volumetric efficiency η hm = hydraulic-mechanical efficiency η t = overall efficiency = η v x η hm M = torque, Nm p = pressure difference between the hydraulic motor inlet and outlet, MPa 7 (8) EN - Printed: 10/1/2013 10:18:49 AM - Page 7/8

WARNING When the motor is in use: 1. Do not touch the pressure pipe 2. Beware of rotating parts 3. The motor and pipes can reach high temperatures Sunfab reserves the right to make changes in design and dimensions without notice. Printing and typesetting errors reserved. EN - Printed: 10/1/2013 10:18:49 AM - Page 8/8