TILT KIT FOR MACDON 70/75/75S/1XX

TILT KIT FOR MACDON 70/75/75S/1XX Grain Header Manual 09040120g HEADSIGHT.COM 574.546.5022

About Headsight Headsight Contact Info Headsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: info@headsight.com Web: www.headsight.com Technical Assistance Phone: 574-220-5511 About this Manual How to use this manual The instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems. This icon designates information of which you should take note. This icon indicates a special tool needed for a given task. This icon designates an important instruction. Disclaimers Headsight, Horizon, Pinpoint, Insight, Foresight, Feathersight Truesense and Truesight are trademarks of Headsight, Inc. All other trademarks are property of their respective owners. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight. com. Headsight s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753 and other patents pending. Copyright Headsight, Inc. 2018

Table of Contents About Headsight i About this Manual i Installation 1 Identify Float Adapter Model: FD70 & 75 1 Installing Sensors - FD70 2 Left 2 Right 2 Installing Sensors - FD75 3 Installing Sensors - FD1xx 4 Install Wiring: FD1xx 5 Sensor Wiring 5 Install Wiring: FD70 & FD75 6 Sensor Wiring 6 Main Harness Wiring: FD70 & FD75 Only 7 Calibration 10 Sensor Adjustment (w/o Insight Box) 10 Sensor Adjustment (With Insight Box) 11 Combine Calibration 12 CaseIH w/ Gen2 Software & New Holland CR 12 CaseIH w/ Gen1 Software 12 JD S-Series 13 JD 70 Series 13 JD 50 and 60 Series 13 Lexion 400 & 500 14 Lexion 600 & 700 14 AGCO Axial 2009 and Newer 14 AGCO 2008 and Earlier, Gleaner 14 Settings 15 Enable Lateral Tilt 15 CNH 15 CIH 14-25xx 15 JD S-Series 15 JD 50-70 15 Lexion 16 AGCO Axial 2009 and Newer 16 Gleaner R-S, Early Axial 16 Adjust Sensitivity 16 CIH Flagship, NH-CR, x140 16 CIH x088, x130 16 CIH 14-25xx 16 JD 70- S-Series 16 JD 60 Series STS 16 JD 50-60 Series (Non-STS) 17 Lexion 400 & 500 17

Lexion 600 & 700 17 AGCO Axial 2009 and Newer 17 Gleaner R-S, Early Axial 17 Operation 18 Setting Automatic Control Height 18 CNH 18 John Deere 18 Lexion 18 AGCO 2009-Up, Except Rxx, Sxx 19 AGCO 1998-2008, Rxx, Sxx 19 Overview 20 Insight Navigation 20 How to Navigate 20 Meaning of Status Light 20 Resetting Insight to Defaults 20 Advanced Information 21 Lexion Calibration Issues 21 Diagnostics 22 Reading Voltages w/ Sensor Tester 22 Reading Voltages w/ Insight 23 Before you Start 23 On the Insight Box 23 Troubleshooting by Symptom 24 Schematics 25 HB2-IH8S-31C 25 HP2-JD63-31Q (Continued on Next Page) 26 HP2-JD63-31Q (Continued) 27 HB2-CA05-XX 28 HP2-AG31-31A (Continued on Next Page) 29 QB3-IH23-XX 30 QB3-NHCR-31N 31 Parts 32 MacDon Tilt Sensor 32 Mounting Bracket and Harness 33 Exploded Sensor Prints 34 STATEMENT OF LIMITED WARRANTY 36

Installation Installation Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5. Disconnect all drive shafts from the header. Identify Float Adapter Model: FD70 & 75 Late FD70 and 2162 headers may use the FD75 mounting style below. Use graphics below to determine mounting style of header. Follow instructions for mounting style on your header. Does not apply to FD1xx headers. FD70 Mounting Style no roller arm FD75 Mounting Style has roller arm 1

Installing Sensors - FD70 Left 1. Attach sensor assembly stamped (L) to left side of header float adapter. Mount Sensor to bolts A Remove existing hardware Use longer hardware provided Lower bolt must be in hole stamped 70 Attach sensor lead with clamp to existing bolt B 1A 1A 1B Installation 2. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼" bolt & nut for thru holes ¼" bolt for tapped holes 3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Install with nuts toward inside Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelet for initial setting Right 2 3 4. Attach sensor assembly stamped (R) to right side of header float adapter. Mount Sensor to bolts A Remove existing hardware Use longer hardware provided Lower bolt must be in hole stamped 70 Attach sensor lead with clamp to existing bolt B 4B 4A 4A 5. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼" bolt & nut for thru holes ¼" bolt for tapped holes 6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Linkage rod must be installed outside of upper arm bracket, and inside of sensor arm Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelet for initial setting 6 5 2

Installation Installing Sensors - FD75 Left 1. Attach sensor assembly stamped (L) to left side of header float adapter. Mount Sensor to bolts A Remove existing hardware Use longer hardware provided Lower bolt must be in hole stamped 75 Attach sensor lead with clamp to existing bolt B 1A 1A 1B 2. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼" bolt & nut for thru holes ¼" bolt for tapped holes 3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Install with nuts toward inside Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelet for initial setting 2 1A 3 Right 1. Attach sensor assembly stamped (R) to right side of header float adapter. Mount Sensor to bolts A Remove existing hardware Use longer hardware provided Lower bolt must be in hole stamped 75 Attach sensor lead with clamp to existing bolt B 4B 4A 4A 2. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼" bolt & nut for thru holes ¼" bolt for tapped holes 3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Linkage rod must be installed outside of upper arm bracket, and inside of sensor arm Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelets 6 5 3

Installing Sensors - FD1xx Left 1. Attach sensor assembly stamped (L) to left side of header float adapter. Mount Sensor to bolts A & B Remove existing hardware Use longer hardware provided Attach sensor lead with clamp to existing bolt B 1A 1B Installation 2. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼" bolt & nut for thru holes 3. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Install with nuts toward inside Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelet for initial setting Right 2 3 4. Attach sensor assembly stamped (R) to right side of header float adapter. Mount Sensor to bolts A & B Remove existing hardware Use longer hardware provided Attach sensor lead with clamp to existing bolt B 4A 4B 5. Attach arm bracket to float arm using existing hole and hardware provided. 5 /16 x 1¼ bolt & nut for thru holes 6. Install sensor linkage rod in center hole of arm bracket and outer hole in sensor assembly arm. Linkage rod must be installed outside of upper arm bracket, and inside of sensor arm Use pre assembled tie rods Set the length to 6" from center of eyelet to center of eyelet for initial setting 6 5 4

Installation Install Wiring: FD1xx Sensor Wiring If your kit includes an Insight Interface unit, Please see mounting instructions in FD75 Wiring section below. 1. Inside left hydraulic compartment, connect C45B on the OEM combine adapter to C40 on the float optimizer harness. C45A should be disconnected. 2. Connect the 3' extension harness HT3812 to the left sensor. 3. Use metal clip & ziptie to mount connector to frame opening as shown. 4. Route harness across and up inside frame column, following piping as needed. 3 5. Connect to P537 on front of float optimizer top frame, just left of feeder opening. 6. Connect the 6' extension harness HT3813 to the right sensor. 7. Use metal clip & ziptie to mount connector to frame opening as shown. 8. Route harness across behind adjustment tool and up inside frame column. 9. Follow existing wiring/piping across float optimizer to center of head. Remove piping shield and route wiring behind them 7 5

10. Connect harness to P538 in center of float optimizer 11. Secure harnesses safely away from moving parts. Installation Install Wiring: FD70 & FD75 Sensor Wiring 1. Connect the 4' extension harness to the left sensor. 2. Route left extension harness to upper left corner of float optimizer. 3. Connect 17' extension harness to the right sensor. 4. Route right extension harness up floating adapter following hydraulic hoses and across to left side securing with zip ties. 6

Installation Main Harness Wiring: FD70 & FD75 Only Before mounting Insight, make sure the main harness will reach to the OEM header plug (see combine specific section below). For Kits w/ Insight Box 1. Mount Insight to back of header with the bracket as shown. 2. Connect the Y101 to the Insight box. 3. Connect sensor extension harnesses. Connect right sensor extension harness to connector marked R on main harness Connect left sensor extension harness to connector marked L on main harness Center is not used L C R For Kits w/o the Insight Box 1. Install the Main harness for your combine (see combine specific section below). 2. Connect sensor extension harnesses. Connect right sensor extension harness to connector marked R on main harness Connect left sensor extension harness to connector marked L on main harness L R 7

CNH and JD 50 Series Combines 1. Remove the shield just to the right of the OEM header connector. 2. Remove the 5 small screws (T20) holding the OEM connector in place and remove the flip cap assembly. 2 1 Installation 3. Slip the OEM connector out of the slot as shown. 4. Connect the Headsight main harness plug to the OEM connector. 5. Slip the Headsight adapter Male plug back into the slot. 6. Reinstall the flip cap assembly. Make sure flange notch aligns properly in the cap assembly. 7. Connect the sensor harnesses to the main harness. 8. Reinstall the shield. 9. Secure all wiring with zip ties. 10. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions 8

Installation JD 60 Series and AGCO MY2002 and Newer Combines 1. Connect main harness to existing header connector and route opposite connector to combine connection location. 2. Connect Y161 and Y162 inline with MacDon selector harness connection. 3. Secure all wiring with zip ties. 4. Follow sensor adjustment section of this manual then calibrate combine following operators manual instructions. Lexion Combines 1. Identify the OEM MacDon AHHC sensor in center of header frame. 2. Trace the existing harness from OEM MacDon AHHC sensor to the Multilink. 3. Disconnect the OEM harness from the Multilink port VS2. (See note below) 4. Connect the Headsight harness to the Multilink port VS2 in place of the OEM harness. The OEM harness and sensor are not used 5. Secure all wiring with zip ties. 6. Follow sensor adjustment section of this manual then calibrate combine following the operators manual instructions. VS2 VS3 Some MacDon heads may have the location of Ports VS2 and VS3 reversed. Make sure you trace the harness from the OEM sensor in the middle of the head and replace that harness plug with the Headsight with connector Y501. 9

Calibration When calibrating/adjusting sensors, always: Run reel fully forward for maximum out front weight Ensure Center Link is set to D Make sure the head has full motion. The float springs cannot be so tight that the head frame floats up when the head is fully raised If necessary, loosen the springs during calibration, then retighten to desired setting NOTE: Lexion combines in particular have this issue, as they raise the head significantly higher than other combines, causing it to roll back farther and float up more Calibration Sensor Adjustment (w/o Insight Box) 1. Plug in sensor tester to sensor being adjusted. 2. Loosen sensor tie rod linkage jam nuts. 3. Adjust length of tie rod to proper voltage. Increase length of tie rod to decrease voltage Decrease length of tie rod to increase voltage Header raised voltage = 3.5-4.3V Header lowered voltage = 0.8-1.5V Sensor change must have a range greater than 2.0V Voltage range on left and right sensor should match closely 4. Tighten tie rod linkage jam nuts. 5. Disconnect sensor tester and reconnect extension harness. 10

Sensor Adjustment (With Insight Box) Calibration 1. Start combine to power the Insight box. 2. Setup Insight box (this will only need to be done the first time you power up Insight.) Choose Language Choose Combine Brand Choose Combine Model Choose Draper as header type Choose 2 sensors Before pressing the check button to begin calibrating, be sure to adjust voltages at this screen by adjusting sensors tie rod length. 3. Using the Left and Right voltage inputs displayed on the Raise Header Insights box, raise and lower the header and adjust the tie Then Press ( ) rod lengths so the voltages are in the correct range. LEFT RIGHT Increase length of tie rod to decrease voltage 0.0V 0.0V Decrease length of tie rod to increase voltage Header raised voltage = 3.5-4.3V Header lowered voltage = 0.8-1.5V Sensor change must have a range greater than 2.0V Voltage range on left and right sensor should match close as possible 4. Tighten tie rod linkage jam nuts. 5. Park the combine on a smooth, level surface, preferably a cement driveway or shop floor. 6. Follow on-screen instructions. Raise Header all the way so that NO sensors touch the ground and press enter Lower Header all the way down on the skids and press enter 11

Combine Calibration You may wish to refer to both your MacDon and combine Owners Manuals for details on Setup and Calibration of the AHC. Also, Headsight has much more detailed combine operation information in specific combine manuals available on our website at headsight.com/manuals. Use the manual search to select & download these manuals. When calibrating/adjusting sensors always: Run reel fully forward for maximum out front weight Ensure Center Link is set to D Make sure the head has full motion. The float springs cannot be so tight that the head frame floats up when the head is fully raised If necessary, loosen the springs during calibration, then retighten to desired setting NOTE: Lexions in particular have this issue, as they raise the head significantly higher than other combines, causing it to roll back farther and float up more Calibration CaseIH w/ Gen2 Software & New Holland CR For CaseIH Flagship w/ Gen2 Software, Midrange x140, and New Holland CR combines. If you do not have a Header selection under Calibrations, see Gen 1 section 1. Make sure header type under Toolbox>>Head1 is set correctly. 2. Choose Calibrations>>Header. Follow the on-screen steps 3. After successful calibration, set initial AHC #1 at lowest height on Macdon indicator. CaseIH w/ Gen1 Software For CaseIH Flagship w/gen 1 Software, 21-25xx, x088, x130, combines. 1. Thresher and header must be off. Lower head fully to ground and hold for 3 seconds. Press and Hold Raise button until head reaches top of motion. Header should pause ~12 off the ground NO S1 header code should appear in the corner post during or after calibration 12

JD S-Series 1. Choose Menu>>Combine>>Service>>Calibrations. Calibration 2. Perform Feeder House Speed Calibration. Follow on-screen steps Press Enter to save Calibration 3. For S680, S690: Perform Feeder House Tilt Speed Calibration. 4. Perform Header Calibration. Follow on-screen steps Press Enter to save Calibration JD 70 Series 1. Choose Service>>Calibrations. 2. Perform Feeder House Speed Calibration. Follow on-screen steps Press Enter after each step Press Enter to save Calibration 3. Perform Header Calibration. Follow on-screen steps Press Enter after each step Press Enter to save Calibration JD 50 and 60 Series 1. Press button on cornerpost and then press until the screen reads CAL. 2. Press and then press until the screen reads Hdr. 3. Press screen will read Hdr dn and lower the header completely to the ground. 4. Press screen will read Hdr up and raise the header to the top of its stroke. 5. Press screen will read EOC and then press. 6. Press until returned to the main screen. 13

Lexion 400 & 500 1. Choose Settings>>Header>>Cutt. Height Limits. 2. Start Thresher and Header. 3. Set throttle to full speed. 4. Perform Cutt. Height Limits. Lexion 600 & 700 1. Choose Icons shown left to right in top bar. 2. Start Thresher and Header. 3. Set throttle to full speed 4. Perform Learning End Stops Calibration Lexion 700: You may wish to block the feeder on the your Lexion during calibration to improve performance, See Advanced Info AGCO Axial 2009 and Newer Massey Ferguson, Challenger and Gleaner A-Series 1. Choose Diagnostics>>Calibrations>>Header. Follow the on-screen steps. AGCO 2008 and Earlier, Gleaner Massey Ferguson, Challenger and Gleaner R&S-Series 1. Refer to Combine Owners manual multistep process. 14

Settings Enable Lateral Tilt CNH 1. Choose Toolbox>>Head2. Settings 2. Enable Lateral Tilt, Installed or Yes. 3. Header Sensors should also be Installed (some combines do not have this option). CIH 14-25xx 1. Turn on Field Tracker. JD S-Series 1. Enable on the combine cornerpost. Header height control Header height resume Contour Master JD 50-70 1. Enable on the combine cornerpost. Header height control Header height resume Contour Master 15

Lexion 1. Set Selector switch is Lateral Tilt Mode (500 shown, 700 similar.) AGCO Axial 2009 and Newer 1. Make sure the Lateral Tilt switch is on. Gleaner R-S, Early Axial 1. Enable the lateral tilt Icon. Adjust Sensitivity For ALL combines, adjust the sensitivities and/or drop rate as high as possible without causing hunting. This step is CRITICAL for proper operation, as many calls are because of sensitivity set to low, especially on CNH combines. Settings CIH Flagship, NH-CR, x140 2. Choose Toolbox>>Head2. 3. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce. CIH x088, x130 1. Choose Header>>Height or Tilt Sensitivity (Tilt shown). 2. Adjust Height and Tilt Sensitivity to maximum (250), then reduce until head does not bounce. CIH 14-25xx 1. Adjust Balance, Sensitivity, and Gain knobs. JD 70- S-Series 1. Set the AHHC height and tilt sensitivity. Press the header button repeatedly until AHHC sensitivity or contour master sensitivity displays Use scroll knob to adjust sensitivity JD 60 Series STS 1. Set the automatic drop rate. Use the knob under the operator s right-hand armrest 16

JD 50-60 Series (Non-STS) 1. Set the automatic drop rate. Use the adjustment on the valve block 2. Set the hydraulic accumulator. Open the accumulator valve 1 full turn (from closed position) 3. Manually move header from full right tilt to full left tilt. The target tilt speed is 5-8 seconds If not correct, download JD 506070S Manual online from our website to for instructions on how to change tilt orifices Settings Lexion 400 & 500 1. Choose Settings>>Header>>Sensitivity CAC. Adjust to optimize performance Lexion 600 & 700 1. Choose Icons shown Left to right in Top Bar. 2. Choose Sensitivity CAC: Cutting Height Adjustment: This is Height sensitivity Lateral Leveling: Tilt sensitivity Automatic Drop rate Suggested-40 AGCO Axial 2009 and Newer 1. Choose Header>>Tilt. Adjust Sensitivities 2. Choose AHHC. Adjust Sensitivity 3. Choose Table Settings. Adjust Flow Rates Gleaner R-S, Early Axial 1. Adjust sensitivity knobs. If head bounces vertically at minimal sensitivity, the Headsight Flow Rate Kit is recommended 17

Operation Setting Automatic Control Height CNH 1. Start Combine. 2. Enable Machine Separator and Header. 3. Setting automatic control height. CNH all: Manually adjust to lowest height on MacDon indicator CIH: Press and hold #1 for 2 seconds NH-CR: Select # 1, Press and hold Resume for 2 seconds Wavy line mode should engage 4. Adjust the Height point as desired, once Wavy line mode activates. Use the +/- switch to bump the Height setting Manually set desired height and hold button as above Operation John Deere 1. Start Combine. 2. Enable Machine Seperator and Header. 3. Press 2 or 3 resume button on hydro handle to engage AHHC. 4. Turn the AHC dial on the armrest with header control engaged. Clockwise = higher Counter-clockwise = lower Lexion 1. Lower head to desired height. 2. Start Separator and Header. 3. Press and hold the LEFT side of the Header Raise/Lower switch for 2 seconds. Marker should set to that height on the Left bar graph Two different heights can be set tap Left side to toggle between settings Filled marker is active 18

AGCO 2009-Up, Except Rxx, Sxx 1. Start Combine. 2. Enable Separator and Header clutches. 3. Using the Select Switch, Select Auto Header Height Mode. Operation 4. Enable Auto Tilt 5. Press the header lower button. 6. Adjust Height as desired with knob. AGCO 1998-2008, Rxx, Sxx Module for MY03-08 is shown and MY98-02 is similar, but a different module used. 1. Start Combine. 2. Enable Separator and Header clutches. 3. Enable AHHC & Auto Tilt modes. 4. Press the header lower button. 5. Adjust Height as desired with knob. 19

Overview Insight Navigation How to Navigate When in a menu (selection arrow appears to left side) Enter: chooses the selected menu choice Esc: backs up one menu level Up: moves up within the menu choices displayed Down: moves down within the menu choices displayed When in a screen which allows setting of parameters Enter: backs up to last menu level AFTER saving Esc: backs up to last menu level without saving Up: increases the value Down: decreases the value Meaning of Status Light Solid Green: System is operating No errors detected Solid Red: System is NOT operating No height or tilt signals are sent to combine You have changed settings which require calibration of Insight, are currently in a menu which will force a calibration if you make any changes, or are in calibration mode Solid Green with Flashing red: System is operating An error has been detected Repair problem then clear errors Flashing Red: System is operating A sensor has been ignored See note in Troubleshooting by Error - ER16 Repair system - Recalibrate Insight Overview Resetting Insight to Defaults To reset all settings hold + for 5 seconds: Press and hold ESC then Press and hold Enter while holding Esc Hold both for 5 seconds 20

Advanced Information Lexion Calibration Issues For Lexion 6/700 machines with 2011-2014 OEM Lexion software, play in the connection between the header and feeder house can cause the calibration process to not work correctly. Symptom: When the CAC system is engaged, the header dives into the ground, then recovers to the preset height. MacDon Flex Draper headers can experience this symptom. Limiting downward over-travel on the float adapter during calibration may solve or reduce this issue. If your feeder can continue to drop more than ½" after the float optimizer reaches maximum normal operating travel downward, it is recommended that you use the following solution: During the combine calibration process, use blocks under the feeder faceplate to stop further movement downward The block height should stop the feeder just as the solid frame of the float optimizer reaches maximum normal operating travel downward (indicator stops moving). Many Lexion operators of all models claim that using this technique improves performance in the field, both for the OEM MacDon sensor, and with the Headsight Tilt option. Advanced Info 1. Park the combine and head on a firm, level surface. 2. Make sure head angle is tilted fully forward (set to D). 3. Run reel fully forward for maximum out front weight. 4. Make sure lift springs are not so tight head floats up when fully raised. 5. Lower the head until the skids contact the ground. 6. Level the header/feeder. 7. Continue to lower the feeder while watching the height range indicator. The indicator should drop toward 0-1. 8. When the indicator stops moving, the float optimizer should have reached maximum downward travel. 9. NOTE: it might take several cycles to identify the best height to stop the travel at. 10. Block under the center of the feeder faceplate to make sure feeder cannot lower further. 11. Perform the combine calibration. Lexion 4-500: Perform Cutting Height Limits Lexion 6-700: Perform Learning End Stops 12. Remove the blocking and test operation. 21

Diagnostics Reading Voltages w/ Sensor Tester 1. There are to options for testing sensor and wiring. To test the sensor only, connect the sensor tester directly to the sensor connector To test the sensor harness, connect the tester to the sensor extension harness at the rear of the header (Harness must be connected to the sensor) 2. Turn on the sensor tester and read the voltage. Raise and lower header thru its range and watch the voltage change. 3. Typical sensor readings (See Typical sensor readings and Common faults for more information. Sensor when header is raised: 4.0V (+/- 0.2V) Sensor when header is completely pressed on the ground: 0.8-1.5V Smooth change between upper and lower voltages Common Faults Sensor Tester reads 4.75-4.85V, as sensor arm is moved through its range A & C are reversed in the harness Sensor Tester reads 5V, no change Check wire A (ground) to sensor for open Sensor Tester reads 0V, as sensor arm is moved through its range Check wire C (5V) to sensor for open Check wire B (signal) from sensor for open Check that magnet is still in shaft Sensor Tester voltage jumps erratically at a point in the rotation Replace sensor Sensor Tester reads 0.3V, as sensor arm is moved through its range The sensor is beyond its mechanical travel Sensor operates backwards (1.0V-sensor down, 4.0V-sensor up) Rotate sensor 180 degrees on mounting CALL HEADSIGHT BEFORE REPLACING SENSOR (TECH SUPPORT 1-574-220-5511) The sensor is rarely the cause of problem Diagnostics 22

Reading Voltages w/ Insight Before you Start The Insight box can display both the input voltages it receives from each sensor and the output voltages it is sending to the combine. Sensor voltage = Insight box input voltage Insight box output voltage = Combine sensor input On the Insight Box 1. From main menu, go to >> Diagnostics>>Disp Sensor Voltages. This shows real-time voltage coming from each sensor Sensor Voltages L LC CTR RC R 0.0 0.0 0.0 0.0 0.0 Diagnostics 2. For more information about sensor history and status see >>Diagnostics>>Detailed Diagnostics>>(parameter of interest). Left Sens =0.00V Max=0.00V SetH=5.00V Min=0.00V SetL=0.00V Enabled=N Reversed=N Sensor = signal from sensor in volts Max = the maximum voltage sent to Insight box from sensor since last calibrated Min = the minimum voltage sent to Insight box from sensor since last calibrated Enabled = is this sensor enabled to control height? Yes or No SetH = the header raised voltage set-point recorded during calibration SetL = the header lowered voltage set-point recorded during calibration Reversed = is the polarity of this sensor reversed? Yes or No 23

Troubleshooting by Symptom Nearly every problem may be resolved by one of the following simple steps: Make sure each sensor meets the basic requirements discussed above Properly calibrate Properly set the combine performance settings System does not tilt Symptom Problem Solution Tilt function not enabled on combine Insight not calibrated (if applicable) Combine not calibrated Wiring not installed correctly Correct in accordance with the Settings section of this manual Calibrate Insight Correct in accordance with the Calibration section of this manual See Installation Section System does not tilt, FD1xx only OEM tilt plugs not connected See Installation Make sure C40 is connected to C45B, not C45A Header/ feeder tilts wrong way (either direction) Header/feeder tilts fully one direction only Left and right sensor connections reversed on main harness Sensors incorrectly installed or adjusted Sensors incorrectly installed or adjusted Incorrect calibration Correct in accordance with the Installation section of this manual Correct in accordance with the Installation section of this manual Correct in accordance with the Installation section of this manual Make sure voltages are correct Combine will not calibrate header Sensors incorrectly installed or adjusted Make sure springs are not to tight during calibration Correct in accordance with the Installation section of this manual Incorrect Insight calibration (where applicable) Head is floating up on float springs when raised Make sure voltage ranges are correct Calibrate Insight Make sure springs are not to tight during calibration Header dives then recovers Drop rate set to high Lower Automatic Drop rate Header response sluggish Lexion Cal issue Height and/or Tilt Sensitivities set too low Flow rates set too low (when adjustable) See Advanced Info Increase sensitivity as much as possible without head hunting Increase flow rates as much as possible without head hunting Diagnostics 24

Schematics HB2-IH8S-31C NOTES: Y311 COMBINE LEFT HGT RIGHT HGT SENSOR V+ SENSOR GND L C HGT RT C HGT REEL SPEED DECK PLATE REEL VERT SWAP 3 SENSOR V+ SENSOR GND DRAPER + DRAPER - DECK + LFT HZD LT SENSOR V+ STUBBLE LTS SENSOR GND DECK - HEADER TYPE RIGHT HZD LT SWITCHED 12V CHASSIS GND FLEX PRESSURE P01 P02 P05 P06 P03 P04 P07 P08 P09 P10 P12 P13 P18 P19 P20 P22 P23 P24 P25 P26 P27 P28 P29 P30 P31 081 LEFT SENSOR WHT 087 RIGHT SENSOR WHT 050 SENSOR V+ PINK 100 SENSOR GND Lt BLU 082 L C SENSOR WHT 086 RT C SENSOR WHT 098 REEL SPEED GRY 113 REEL F/A YEL 112 REEL VERT YEL 150 SWAP 3 PUR 058 AUX SNR V+ PINK 108 AUX SNR GND Lt BLU 130 DRAPER + WHT 131 DRAPER - BRN 136 SWAP 1 ORG 031 LEFT HZD LT YEL 051 SENSOR PWR PINK 033 STUBBLE LTS BRN 101 SENSOR GND Lt BLU 137 SWAP 2 Dk BLU 070 HEADER TYPE YEL 032 RIGHT HZD LT Dk GRN 012 12V POWER RED 022 CHASSIS GND BLK 091 FLEX PRESSURE GRY S81 LEFT HGT A GROUND B SIGNAL C SENSOR V+ S87 RIGHT HGT A GROUND B SIGNAL C SENSOR V+ Y312 HEADER P05 SENSOR V+ P06 SENSOR GND P01 L HGT P03 L C HGT P04 RT C HGT P02 RT HGT P07 REEL SPEED P08 DECK PLATE P09 REEL VERT P10 SWAP 3 P12 SENSOR V+ P13 SENSOR V- P18 DRAPER + P19 DRAPER - P20 DECK + P22 LEFT HZD LT P23 SENSOR V+ P24 STUBBLE LT P25 SENSOR GND P26 DECK - P27 HEADER TYPE P28 RIGHT HZD LT P29 12V POWER P30 CHASSIS GND P31 FLEX PRESSURE HB2-IH8S-31C 5 Diagnostics 25

HP2-JD63-31Q (Continued on Next Page) LEFT HEIGHT A GROUND B SIGNAL C 5V POWER RIGHT HEIGHT A GROUND B SIGNAL C 5V POWER 041 LEFT HGT TAN 043 CTR HGT TAN 045 RIGHT HGT TAN 050 SENSOR PWR PINK 100 SENSOR GND Lt BLUE 012 12V POWER RED 098 REEL SPEED GRY 022 CHASSIS GND BLK 031 LEFT HZD LT YEL 032 RIGHT HZD LT Dk. GRN 033 STUBBLE LTS BRN 078 REEL SELECT Dk BLU 465A RH DECK SHIFT GRN 466A LH DECK SHIFT BLU 804 FLOAT SOL 2 YEL 130 DRAPER + WHT 131 DRAPER - BRN 097 SHAFT SPEED GRY 112 REEL VERT YEL 113 REEL F/A YEL S 8 1 S 8 7 Diagnostics NOTES: Y201 COMBINE L H HEIGHT L H FLOAT R H HEIGHT SENSOR V+ SENSOR GND CROP 2 R CROP 1 L SWITCHED 12V R H FLOAT TILT SOL REEL SPEED REEL SOL CHASSIS GND LFT HZD LT RIGHT HZD LT STUBBLE LTS HDR REC 1 HDR REC 3 HDR REC 4 FLEX SELECT REEL SELECT R H SHIFT L H SHIFT FLOAT SOL 2 DRAPER + DRAPER - HEADER REC 2 SHAFT SPEED REEL VERT SIG REEL F/A SIG P07 P03 P09 P20 P10 P01 P02 P04 P05 P06 P08 P11 P12 P13 P14 P15 P16 P17 P18 P19 P21 P23 P24 P25 P26 P27 P28 P29 P30 P31 782 CROP 2 R WHT 781 CROP 1 L WHT 813 RH FLOAT GRY 803 TILT DIV SOL ORG 464 REEL SOL YEL 071 HDR REC 1 ORG 073 HDR REC 3 ORG 074 HDR REC 4 ORG 079 FLEX SELECT ORG 072 HDR REC 2 ORG Y202 HEADER P03 CTR HGT SNS P20 SENSOR V+ P10 SIGNAL GND P01 CROP 2 R P02 CROP 1 L P04 SWITCHED 12V P05 R H FLOAT P06 TILT SOL P08 REEL SPEED P11 REEL SOL P12 CHASSIS GND P13 LEFT HZD LT P14 RIGHT HZD LT P15 STUBBLE LTS P16 HEADER REC 1 P17 HEADER REC 3 P18 HEADER REC 4 P19 FLEX SELECT P21 REEL SELECT P23 R H SHIFT P24 L H SHIFT P25 FLOAT SOL 2 P26 DRAPER + P27 DRAPER - P28 HEADER REC 2 P29 SHAFT SPEED P30 REEL VERT P31 REEL F/A HP2-JD63-31Q 3 26

HP2-JD63-31Q (Continued) NOTES: Y161 SWAP EXT L H HEIGHT L H FLOAT R H HEIGHT REEL F/A SIG P01 P02 P03 P04 136 SWAP 1 ORG 137 SWAP 2 Dk BLU 150 SWAP 3 PUR 157 SWAP 4 BRN Y162 SWAP EXT P01 CTR HGT SNS P02 CTR HGT SNS P03 SIGNAL GND P04 REEL F/A HP2-JD63-31Q 3 Diagnostics 27

HB2-CA05-XX Y401 MULTI - VS 2 LEFT HGT P03 SENSOR GND P01 SENSOR 5V P02 RIGHT HGT P04 041 LEFT HGT TAN 100 SENSOR GND Lt BLU 050 SENSOR PWR PINK 045 RIGHT HGT TAN S81 LEFT HGT A GROUND B SIGNAL C +5V POWER S87 RIGHT HGT A GROUND B SIGNAL C +5V POWER Diagnostics NOTES: HB2-CA05-XX 1 28

HP2-AG31-31A (Continued on Next Page) NOTES: Y501 COMBINE LEFT HGT SIG RIGHT HGT SIG SWITCHED 12V SENSOR GND SENSOR V+ HDR SELECT REEL SPEED REEL RETURN CAN HI CAN LO REEL ENABLE REEL ENABLE REEL FORE REEL FORE REEL AFT REEL AFT CHASSIS GND LFT HZD LT RIGHT HZD LT STUBBLE LTS REEL VERT SNR REEL F/A SNR HEAD PITCH SNR FLEX SELECT FRONT PITCH REAR PITCH FLEX PRESSURE P10 P09 P25 P07 P06 P19 P01 P03 P02 P04 P17 P18 P11 P12 P13 P14 P05 P16 P15 P20 P08 P21 P26 P27 P28 P29 P30 041 LEFT HGT TAN 045 RIGHT HGT TAN 012 12V POWER RED 100 SENSOR GND Lt BLU 050 SENSOR PWR PNK 071 HDR REC 1 ORG 098 REEL SPEED GRY 004 SIGNAL GND BLK/WT 731 CAN 1 H YEL 732 CAN 1 L Dk GRN 138 REEL ENABLE 1 139 REEL ENABLE 2 134 REEL FORE WHT 134 REEL FORE WHT 135 REEL AFT BRN 135 REEL AFT BRN 022 CHASSIS GND BLK 031 LEFT HAZARD YEL 032 RIGHT HAZARD Dk GRN 033 STUBBLE LTS BRN 112 REEL VERT YEL 113 REEL F/A YEL 114 HEAD F/A YEL 079 FLEX SELECT ORG 779 CROP IN L TAN 780 CROP IN R TAN 091 FLEX PRESSURE GRY 100 SENSOR GND Lt BLU 050 SENSOR PWR PNK Y502 HEADER P25 SWITCHED 12V P07 SENSOR GND P06 SENSOR V+ P19 HDR SELECT P01 REEL SPEED P03 REEL RETURN P02 CAN HI P04 CAN LO P17 REEL ENABLE P18 REEL ENABLE P11 REEL FORE P12 REEL FORE P13 REEL AFT P14 REEL AFT P05 CHASSIS GND P16 LEFT HZD LT P15 RIGHT HZD LT P20 STUBBLE LT P08 REEL VERT SNR P21 REEL F/A SNR P26 HEAD PITCH P27 FLEX SELECT P28 FRONT PITCH P29 REAR PITCH P30 FLEX PRESSURE S 81 LEFT HEIGHT A GROUND B SIGNAL C 5V POWER S 87 RIGHT HEIGHT A GROUND B SIGNAL C 5V POWER HB2-AG31-31A 3 Diagnostics 29

QB3-IH23-XX Y301 HEIGHT HGT REF HI A 301 HEIGHT A Lt GRN HEIGHT SIGNAL HGT REF LOW B 302 HEIGHTC Lt GRN C Y302 FIELD TRACKER TILT REF LOW A TILT SIGNAL B TILT REF HIGH C SWITCHED 12V D GROUND E R1-1k, 1 2 W CRIMP AND SOLDER R2-1K, 1 2 W CRIMP AND SOLDER QB5-INPUT HARNESS Y101 INSIGHT 125 HEIGHT SIGNAL WHT P11 HGT SIGNAL 303 TILT IN A Lt BLUE 122 TILT BALANCE GREY 304 TILT IN C PINK 012 12V POWER RED 001 SIGNAL GND BLK P18 TILT IN LOW P16 TILT SIGNAL P17 TILT IN HI P4 12V POWER P6 GROUND 050 SENSOR PWR PNK 100 SENSOR GND Lt BLU 081 LEFT SENSOR WHT 084 CENTER SENSOR WHT 087 RIGHT SENSOR WHT P2 HGT SNS V+ P3 HGT SNS GND P7 LEFT HGT P8 CENTER HGT P9 RIGHT HGT Diagnostics NOTES: QB3-IH23-XX 1 30

QB3-NHCR-31N NOTES: Y311 COMBINE HEADER TYPE LEFT HGT L C HGT RT C HGT RIGHT HGT 10V SUPPLY SIGNAL GROUND CHASSIS GND LFT HZD LT RIGHT HZD LT STUBBLE LTS REEL SPEED SENSOR GND SWAP 1 SWAP 2 P27 P01 P03 P04 P02 P5 P6 P30 P22 P28 P24 P07 P13 P20 P26 043 CTR HGT TAN 098 REEL SPEED GRY 101 SENSOR GND Lt BLU 136 SWAP 1 Dk BLU 137 SWAP 2 ORG 022 CHASSIS GND BLK 031 LEFT HAZARD YEL 032 RIGHT HAZARD Dk GRN 033 STUBBLE LTS BRN Y312 HEADER P30 CHASSIS GND P22 LEFT HZD LT P28 RIGHT HZD LT P24 STUBBLE LT P07 REEL SPEED P13 SENSOR V- P20 SWAP 1 P26 SWAP 2 Y101 INSIGHT 070 HEADER TYPE YEL 041 LEFT HGT TAN 043 CTR HGT TAN P16 HEADER TYPE P10 LEFT HGT SIG P11 CENTER HGT SIG 045 RIGHT HGT TAN 012 12V POWER RED 001 SIGNAL GND BLK P12 RIGHT HGT SIG P4 12V POWER P6 GROUND QB3-INPUT HARNESS 050 SENSOR PWR PNK 100 SENSOR GND Lt BLU 087 RIGHT SENSOR WHT 084 CENTER SENSOR WHT 081 LEFT SENSOR WHT P2 HGT SNS V+ P3 HGT SNS GND P9 RIGHT HGT P8 CENTER HGT P7 LEFT HGT QB3-NHCR-31N 5 Diagnostics 31

Parts MacDon Tilt Sensor 7 5 6 8 13 14 9 10 11 12 2 4 1 3 ITEM QTY. PART NUMBER DESCRIPTION 1 AR HT3227 Left sensor (FD70-75) 2 AR HT3225 Right sensor (FD70-75) 3 AR HT3226 Left sensor (FD1xx) 4 AR HT3228 Right Sensor (FD1xx) 5 2 HT3233 Arm T bracket 6 2 HT3356 Tie Rod 7 2 08200102 1/4-0.5 flange bolt 8 2 08200136 5/16-1.25 Bolt 9 2 08200145 5/16 Flange Nut 10 4 08200216 3/8-1.5 carriage bolt 11 4 08200131 3/8 flange nut 12 4 08100102 Cable clamp 13 2 08100137 Clip, push on 14 10 08300102 8 Zipties Parts 32

Mounting Bracket and Harness 1 2 3 4 ITEM QTY. PART NUMBER DESCRIPTION 1 AR PFB4 FD7x, Left Harness 2 AR PFB17 FD7x, Right Harness 3 AR HT3812 FD1, Left Harness 4 AR HT3813 FD1, Right Harness Parts 33

8 7 6 5 C H Exploded Sensor Prints 1 HT3225 Right Sensor - FD70-75 2 3 B G A F ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 08200110 M5 FLANGE NUT 2 2 HT2128 SENSOR 1 3 HT3235 BRACKET TILT SENSOR 2 1 RH MACDON FD7X3 1 4 08100103 SNAP RING E-CLIP 1 5 HT2112 PIVOT BUSHING 1 6 HT2119 SEAL 1 7 08200147 M5x20 HEX BOLT 2 8 HT3307 SHAFT ARM 1 8 7 6 5 1 E 4 5 6 7 8 D C 2 H G 8 1 7 HT3227 Left Sensor - FD70-75 H G 1 6 2 3 5 B A 4 3 2 1 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY HT3227 1 08200110 M5 FLANGE NUT 2 2 HT2128 SENSOR 1 3 HT3237 BRACKET TILT SENSOR LH MACDON FD7X 1 4 08100103 SNAP RING E-CLIP 1 5 HT2112 PIVOT BUSHING 1 6 HT2119 SEAL 1 7 08200147 M5x20 HEX BOLT 2 8 HT3307 SHAFT ARM 1 8 7 6 5 F 8 F 4 5 6 7 8 E E D D C D Parts C C 34 B ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY UNLESS OTHERWISE SPECIFIED DATE

H 2 H G 8 1 7 HT3226 Left Sensor - FD1xx H G 6 5 B G A F 3 4 3 2 1 ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 08200110 M5 FLANGE NUT 2 HT3226 2 HT2128 SENSOR 1 3 HT3236 BRACKET TILT SENSOR LH MACDON FD1 1 4 08100103 SNAP RING E-CLIP 1 5 HT2112 PIVOT BUSHING 2 1 1 6 HT2119 SEAL 1 7 08200147 M5x20 HEX BOLT 2 8 HT3307 SHAFT ARM 1 8 7 6 5 4 H G 5 1 2 3 F 8 F E 4 5 6 7 8 F E E E D D D D C C C B 1 HT3228 C B 5 HT2112 PIVOT BUSHING 1 SS OTHERWISE SPECIFIED DATE SIONS A SIONS INCHES 6 ARE JUL HT2119 18, 18 SEAL 1 ARE IN W/O TOL BASIC 7 08200147 M5x20 HEX BOLT 2 THIRD ANGLE SHEET 1 OF 1 PROJECTION 8 HT3307 SHAFT ARM 1 FORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO IGHT, INC. ANY UNAUTHORIZED 8 USE OF SUCH CONTENTS IS TLY PROHIBITED. 7 6 RIAL Right Sensor - FD1xx ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 08200110 M5 FLANGE NUT 2 2 HT2128 SENSOR 1 3 HT3236 BRACKET TILT SENSOR LH MACDON FD1 1 4 08100103 SNAP RING E-CLIP 1 3 5 B A ITEM NUMBER PART NUMBER DESCRIPTION QUANTITY 1 08200110 M5 FLANGE NUT 2 2 HT2128 SENSOR 1 UNLESS OTHERWISE SPECIFIED DATE 3 HT3238 DIMENSIONS ARE IN INCHES BRACKET TILT SENSOR RH MACDON DIMENSIONS W/O FD1 TOL ARE BASIC 1JUL 18, 18 4 08100103 SNAP RING E-CLIP THIRD ANGLE PROJECTION1 SHEET 1 OF 1 5 HT2112 PIVOT BUSHING 1 THE INFORMATION CONTAINED ON THIS DRAWING IS PROPRIETARY TO HEADSIGHT, INC. ANY UNAUTHORIZED USE OF SUCH CONTENTS IS STRICTLY PROHIBITED. MATERIAL 6 HT2119 TOLERANCE SEAL 1 N/A 7 08200147 M5x20 x.x = HEX ±.030 BOLTDESCRIPTION 2 x.xx = ±.010 8 HT3307 SHAFT ARM TILT SENSOR ASSM LH - 1MD FD1 x.xxx = ±.005 8 7 ANGLES = ± 1/2 HT3226 6 501 4 3 2 1 CHG LEVEL C B RIPTION SENSOR ASSM LH - MD FD1 2 3226 CHG LEVEL 01 1 C 1 2 4 5 6 7 8 Parts 35

STATEMENT OF LIMITED WARRANTY For Headsight Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser. Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months. Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer. Headsight s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight s judgment, shows evidence of such defect. Limitations to Warranty This warranty does not cover: Warranty claims directly resulting from improper installation of the product. Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight. Any unauthorized product alteration or modification. Any unauthorized repairs made with parts other than genuine Headsight parts. Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized by Headsight. Warranty Procedure Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @ 574.220.5511. Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate basis or reasonable time allowance in Headsight s judgment. There is no mileage reimbursement. Diagnostic time will not be reimbursed except in pre-arranged circumstances. Warranty claims should be on typical dealer service work order with a number and name to be attached for any future correspondence. All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and within the warranty period. All parts removed during warranty repair must be returned to Headsight with Headsight s Return Form within thirty (30) days of the occurrence of the claim and within the warranty period. Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser s location or require it to be returned to Headsight, Inc. for inspection. Limitation of Liability Headsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight s entire and exclusive liability and buyer s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RECEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED. No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it. Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2017

P 574.546.5022 F 574.546.5760 4845 3B Rd Bremen, IN 46506 info@headsight.com www.headsight.com