The new type V Mobile-Jumbo RPM 7700 V www.bergmann-online.com copyright 06.04.10
Table of Contents Content 1. General Description 2. Technical Data 3. Examples for Positioning of Containers 4. References 5. Compaction Results 6. Technical Details of Mobile-Jumbo 7. Additional Equipment 7.1 Driver s Cabin 7.2 Drive and Compaction Mode 7.3 Miscellaneous 8. Overview Additional Equipment Page 3 4 5 5 6 7 9 9 10 12 13 www.bergmann-online.com 2 copyright 06.04.10
1. General Description The Mobile-Jumbo is a mobile Roll-Packer that grips, tears up and compacts in an effective way waste and recyclable fractions in open container. By means of a heavy compaction drum with special teeth even huge amounts of waste can be reduced within short time to a minimum of the original volume and transport drives can be reduced according to experience by 55 60%. The containers can be allocated at varying position on any place within a site. The Mobile-Jumbo is particularly suited for bulky and voluminous waste as wooden boxes, pallets, big cardboard, scrap, green waste etc. The machine is driven by a robust and economical diesel motor. This motor is responsible for the independent moving of the machine and also for the compaction operation. An additional option is to drive the motor for the compaction operation by the electric power supply. The Mobile-Jumbo can be used on open containers up to a length of 7 meters. It is possible to compact from the discharging side as well as from the pick-up side of the container. The working area of the compaction drum can be well overlooked from the inside of the driver s cabin and therefore the operator has the possibility to interfere in the working process if required. The drive of the compaction drum is effected by hydraulic engines inside the drum which are supported by a hydraulic system. The machine reaches a speed of approx. 5 km/h and can be moved on an even or slightly rising ground (max. inclination 11%). The ground surface has to be solid (blacktop, pavement, hard and fast gravel etc.). It is intended to operate the Mobile-Jumbo only inside of a closed area or on work yards. www.bergmann-online.com 3 copyright 06.04.10
2. Technical Data Motor Dimensions type manufacturer engine power cubic capacity tank volume 4-stroke-diesel motor, 3 cylinder Kubota 26,1 kw at 2800 U/min 1703 cm³ 70 litre diesel fuel width height length cabin (L x B x H) drum diameter approx. 2400 mm up t o max. 7100 mm 4600 mm 1250 x 880 x 2100 mm 1150 mm fuel consumption approx. 3-4 litre / hour Further Details Hydraulic Aggregate traction drive / drum drive hydraulic motors operating pressure up to 350 bar hydraulic oil volume 120 litre hydraulic oil HLP according to DIN 51 524, part 2 viscosity of 46 mm²/s at 40 C temperature range: -10 C to +60 C Gear Box oil volume drum gear box: 6,0 litre oil volume driving gear box: 6,0 litre oil description: CLP according to DIN 51 517, part 3 wheel base outside turning circle inner turning circle speed approx. 2500 mm approx. 9600 mm approx. 2700 mm approx. 5 km/h climb ability max. 6.5 (equals to approx. 11%) noise level container height compaction length compaction weight overall weight drum speed 79 db (A) measured according to DIN EN ISO 45635 in 1m distance min. 2200 mm / max. 2700 mm max. 6600 mm, adjustable approx. 1800 kg 6980 kg 12 rpm viscosity: 320 mm²/s at 40 C temperature range: -10 C to +60 C Subject to technical changes www.bergmann-online.com 4 copyright 06.04.10
3. Examples for Positioning of Containers industrial site recycling centre I recycling centre II 4. References CNH New Holland Belgium, Breda (NL) Gemeente Eindhoven de Hurk (NL) Oeko Service Luxembourg SA (L) Dechetterie de Cognac, Cognac (F) Glenrothes Recycling Site, Five (GB) Stirling Council, Stirling (GB) Gemeente Rotterdam, Rotterdam (NL) North Lanarkshire Council, Coatbridge (GB) Roughrnute Transfer Station, Larbert (GB) Blairlinn Industrial Estate, Cumbernauld (GB) East Lothian Council, Wallyford (GB) Falkirk Council, Boness Grangemouth (GB) Dunfermline Recycling Centre, Dunfermline Five (GB) Cowdenbeath Recycling Centre, Cowdenbeath Five (GB) Dalgety Bay Recycling, Dalgety Bay (GB) Technische Änderungen vorbehalten Pittenweem Recycling Centre, Pittenweem (GB) St. Andrews Recycling Centre, St. Andrews (GB) www.bergmann-online.com 5 copyright 06.04.10
5. Compaction Results (customer s indication) www.bergmann-online.com type of waste without Mobile-Jumbo with Mobile-Jumbo savings of disposal trips chipboard ~ 4 tons ~ 7,5 tons 47 % cardboard ~ 0,9 tons ~ 3 tons 70 % residual waste ~ 5 container necessary ~ 3 container necessary 40 % timber, pallets ~ 4 tons ~ 9 tons 40 % metal ~ 4 container necessary ~ 2 container necessary 50 % green waste ~ 3 tons ~ 6,5 tons 54 % 6 copyright 06.04.10
6. Technical Details Driving and Compaction Operation Hydraulic The hydraulic unit is divided into two independent systems: one controls the traction drive and the steering. The second system switches the working hydraulic for the compaction operation. This is based on the solid and maintenance low hydraulic components like they are used also on the proven BERGMANN Roll-Packer RP 7700. Driving and Compaction Mode The low maintenance hydraulic motors inside the compaction drum are supplied by the hydraulic system and provide the drive and rotation of the drum. New on model type V is the drive concept. In contrast to the prior model now an electro-hydraulic piston pump activates the two front wheel motors stepless by a joystick that is operated by the driver. The steering of the Mobile-Jumbo is effected by a conventional steering-wheel via the hydraulic system. The hand brake is connected electrically. A module is available as additional accessory which enables the compaction operation by means of an electrical power supply. Drive Wheels The Mobile-Jumbo type V is equipped with 4 heavy duty wheels which are strapped with solid rubber. The traction drive is effected by the front wheels and the steering by the rear axle. It is new that the front wheels are not mounted any longer on front extensions which are surrounding the container. The machine width has been reduced by approx. 500mm and the balance point has been displaced in a way that the Mobile-Jumbo simply can be driven in front of one of the face sides of the container and then start with the operation. www.bergmann-online.com 7 copyright 06.04.10
Ladder and Safety Handrail The driver s cabin can be reached easily by a ladder. The handrail ensures a safe hold on the machine. Comfort Seat An ergonomic PVC seat is available for the operator. Windscreen Wiper A windscreen wiper with parallel wiper arms on the front window provides a free front view. Illumination Two head lamps are mounted on the front side of the cabin. At the rear of the Mobile-Jumbo rear lamps are mounted. Safety Glass The all around windows of the driver s cabin guarantee a free view to all areas of the machine. The windows are made out of safety glass. One side window is constructed as a sliding window. Indicating- and Operation Instruments The indication and operation instruments for the drive and compaction operation are placed on the ergonomically arranged control panel. Besides the joystick and various function switches there is the operation hour counter, a fuel indicator and also a display for the motor control on the operator panel. The digital speed indicator receives the data directly from the control unit. Service and Maintenance Amply dimensioned and lockable maintenance doors and covers allow a convenient access to the main important technical elements inside the machine. www.bergmann-online.com 8 copyright 06.04.10
7. Additional Equipment 7.1 Driver s Cabin EDV-Code Description Scope of Delivery 40411477 Cabin heating The heating below the driver s seat is operated by the cooling circuit of the motor. heat exchanger operating control 2-step fuel pipes air flow pipes incidentals 40411489 Safety guard for windscreen A safety guard on the outside of the windscreen offers an additional protection for the operator. safety guard painted in RAL 7016 various fastener www.bergmann-online.com 9 copyright 06.04.10
7.2 Additional Equipment Drive and Compaction Mode EDV-Code Description Scope of Delivery 40411001 Standard set of wheels The standard set of wheels for Mobile-Jumbo consists of full-cushion tyres without profile and heavyduty wheel rim. heavy duty wheel rim full-cushion tyres 40411002 Set of wheels with profile To assure a better grip on slippery underground the full-cushion tyres do have a rough negative profile. heavy duty wheel rim full-cushion tyres with profile 40411101 Multi switch cabinet for adjustment of roller travel By means of the multi switch cabinet it is possible to define the travel length to three different container lengths. The switching to the respective container length is effected manually by a selector on the operator panel. special switch cabinet with 5 limit switches selector switch 40411310 Compaction operation via electronic net The Mobile-Jumbo is connected to the power supply system by a CE plug (32 ampere). The hydraulic is now supplied by the electric motor, a compaction operation of Mobile-Jumbo without operation of the diesel motor is possible. electric motor hydraulic pump various mounting parts www.bergmann-online.com 10 copyright 06.04.10
40411475 Hydraulic oil heater 1000 W at 400 V Hydraulic oil heater 400V/1000W for the heating of hydraulic oil of the equipment to at least 22 C. The heater is connected to the power supply system. spiral heater with magnetic base various electrical parts 40411479 Turning angle indicator An optical turning angle indicator on the instrument panel indicates the current position of the drive wheels. rotary encoder optical indicator various metal plates fasteners 40411486 Container moving device The container moving device is designed for the transport of containers with a maximum total weight of 10 t. The pick-up hook for the container is located in the front area of the machine. lifting device special heavy-duty wheels hydraulic cylinder Directly after the compaction, the driver can pickup the container without turning manoeuvre and move it. The front wheels of Mobile-Jumbo are equipped with two powerful wheel motors with heavy-duty solid rubber wheels. NOTICE : The container has to be equipped with a pick-up hook as well as with rolls at rear. www.bergmann-online.com 11 copyright 06.04.10
7.3 Miscellaneous EDV-Code Description Scope of delivery 50000899 Special paintwork The machine will be painted in any customer defined RAL colour without additional costs. RAL colour www.bergmann-online.com 12 copyright 06.04.10
8. Overview Additional Equipment EDV-Code Description 40411001 Standard set of wheels 40411002 Set of wheels with profile 40411101 Multi switch cabinet for adjustment of roller travel 40411310 Compaction operation via electronic net 40411441 Special height to min. h = 6.400 mm 40411444 Central lubrication system 40411449 Snow chains (2 pieces) 40411461 Car radio 40411474 Motor heater external 40411475 Hydraulic oil heater 400V/100W 40411477 Cabin heating 40411479 Turning angle indicator 40411486 Container moving device 40411489 Safety guard for windscreen 50000899 Special paintwork www.bergmann-online.com 13 copyright 06.04.10
BERGMANN Maschinen für die Abfallwirtschaft Von-Arenberg-Straße 7 49762 Lathen, Germany Tel. +49 5933 955-0 Fax. +49 5933 955-294 info@bergmann-online.com www.bergmann-online.com 14 copyright 06.04.10