SPAREPARTSCATALOG: // ENGINE Engine 390 DUKE 207 ART.-NR.: 08270QEN
CONTENT Engine 390 DUKE 207 ENGINE CASE CLUTCH COVER 3 CRANKSHAFT, PISTON BALANCER SHAFT 4 CLUTCH 7 SHIFTING MECHANISM 5 TRANSMISSION I - MAIN SHAFT 8 WATER PUMP CYLINDER TRANSMISSION II - COUNTERSHAFT 9 COOLING SYSTEM 2 6 0 VALVE DRIVE 3 5 ENGINE //
CONTENT Engine 390 DUKE 207 TIMING DRIVE CYLINDER HEAD 7 ELECTRIC STARTER LUBRICATING SYSTEM 8 IGNITION SYSTEM 9 20 THROTTLE BODY 2 22 All information contained is without obligation. KTM Sportmotorcycle GmbH particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. by KTM Sportmotorcycle GmbH, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM Sportmotorcycle GmbH, Mattighofen only. ENGINE // 2
ENGINE CASE Engine 390 DUKE 207 7902300 POS 2 4 5 6 7 8 9 0 2 3 4 5 6 7 8 9 20 2 22 23 24 25 26 27 28 29 PARTNUMBER 90230000444 90230022000 J0080203S 076022406 J76022455 902330000 90234030000 J68392 J625063040 90230079000 903007800 9030004004 J625063320 J62506222 9023804000 9023006600 90230077000 J47203750 9030003004 9030003007 938023000 J005033 J02505063S 937022000 93702000 90230047000 J00506023S. 30 3 32 33 34 35 36 37 J028060753S 903064000 903007800 937024000 J00506023S 93830066000 93830064000 9024008000 8472 PARTNAME Motorgehäuse kpl. ENTLÜFTUNGSSTUTZEN FLANGED BOLT M8X20 Wellendichtring 2x24x6 SHAFT SEALING RING 2X24X5,5 DEEP GROOVE BALL BEARING BUSH SHIFT RAIL NEEDLE ROLLER BEARING HK32 DEEP GROOVE BALL BEARING 6304 STOPPER BALANCER SHAFT BEARING FLANGED BOLT 6X2 BALL BEARING 25X42X9 BALL BEARING 22X56X6-C3LBALL BEARING 5X35X-C3- OIL PIPE OIL NOZZLE OIL SEAL OUTPUT SHAFT CIRCLIP 37X,5 SEAL RING 3X22X5,5 DOWEL D4 GEAR INDICATION SENSOR HH COLLAR SCREW M5X3 SW8 FLANGED BOLT M5X6 BRACKET HARNESS PLATE HARNESS CHAIN GUARD SCREW PAN CROSS M6X2 PH SS DUMMY_SPC BOLT FLANGE SMAL-M6XXL35XBRIG FLANGED BOLT M6X75 OIL NOZZLE FLANGED BOLT 6X2 BRACKET HARNESS GI SENSOR SCREW PAN CROSS M6X2 PH SS Halter Ölspritzdüse Ölspritzdüse BUSH STARTER SHAFT PIECE 2 2 3 3 2 5 2 3 5 3 2 ENGINE // 3
CLUTCH COVER Engine 390 DUKE 207 902300044 CLUTCH COVER WITH PLUG 2 90230027000 GASKET CLUTCH COVER 3 9023204833 CLUTCH RELEASE LEVER CPL. 4 90232048003 SPRING F. RELEASE LEVER 5 9032048005 WASHER 2,5X24X0,8MM 6 903205000 OIL SEAL RING 7 9032050000 needle bearing 8 9030020000 OIL PLUG CPL. 9 J77003824 O-RING 3,8X2,4 0 90630095000 WIRE CIRCLIP 28X,5 903009500 OIL GAUGE GLASS 2. DUMMY_SPC BOLT FLANGE SMAL-M6XXL35XBRIG 2 3 9023005900 BRACKET CLUTCH CABLE 4 903427000 OIL SEAL RING 5 9023006000 STOPPER SHAFT SEAL RING 6 903007800 FLANGED BOLT 6X2 2 7 9030024000 PIN DOWEL 8X6,4X4MM 2 8 9030064000 OIL JET 2 9 90232048004 PULL ROD 59023020 680 ENGINE // 4
BALANCER SHAFT Engine 390 DUKE 207 9023005700 BALANCER SHAFT 2 J62506304 DEEP GR. BALL BEAR.6304 HN3 C3 2 3 9030055000 DRIVE WHEEL BALANCER SHAFT 4 903005500 CLUTCH HUB DRIVE WHEEL BAL.SHA 5 903005750 Washer 8,2X26X3 8 9030055006 SPACER SHIM 9 9035058000 DOME NUT WAPU-WHEEL 0 903005503 Special screw 90230079000 STOPPER BALANCER SHAFT BEARING 2 903007800 FLANGED BOLT 6X2 69023030 7747 ENGINE // 5
CYLINDER Engine 390 DUKE 207 90230038000 CYLINDER + PISTON CPL. 2 9030003007 DOWEL D4 2 3 90230035000 GASKET CYLINDER BLOCK 39023040 406 ENGINE // 6
CRANKSHAFT, PISTON Engine 390 DUKE 207 938300800 Kurbelwelle kpl 2 90230055000 GEAR BALANCER DRIVE 3 90230069000 CONICAL WASHER 28,35X38X,75 4 903008008 NUT FOR DRIVE WHEEL AGW 6 90239005050 ROTOR SCREW CPL. 7 90232023030 PRIMARY GEAR 30T 8 9023604000 SPROCKET CRANKSHAFT 9 9023605000 WASHER PLAIN 0 902360500 SPECIAL WASHER 90230029000 NUT M6X,5 2 J888040050 WOODRUFF KEY 4X5X3 2 3 902300500 CON ROD CPL. 4 9063005002 PARALLEL PIN 2 5 902300503 CON ROD SCREW 2 6 902300500 CONROD BEARING SHELL 6 90230050 CONROD BEARING SHELL (GREEN) x 6 902300502 CONROD BEARING SHELL (BLUE) x 7 90230007000 PISTON CPL. 8 9023003000 PISTON RINGS CPL. 9 90230074000 RING SNAP 2 20 90230033000 PISTON PIN 2 90230068000 PLAIN WASHER 28,2X39X,5 22 903403000 PARALLEL PIN 99 9023000700 PISTON KIT 390 DUKE 203 79023060 939 ENGINE // 7
CLUTCH Engine 390 DUKE 207 902320044 CLUTCH CAGE CPL. 2 9023202000 INNER CLUTCH HUB 3 9023234000 JUDDER SPRING 4 9023235000 SEAT JUDDER SPRING 5 902320000 INTERMEDI. DISC A 5 6 902320000 LINING DISC 4 7 902320000 INTERMEDI. DISC B 8 902322000 LINING DISC TURNED OFF 3 9 9023203000 PRESSURE PLATE 0 9023205000 CLUTCH SPRING 3 9023200 HH COLLAR SCREW M6X35 3 2 J625069020 BALL BEARING 6902 5X28X7 3 9023207000 SHIM 4 902360500 SPECIAL WASHER 5 9023209000 NUT F. CLUTCH 6 90232048004 PULL ROD 7 90232006000 STOPPER PLATE 8 90232004000 SPRING SEAT 3 99 9023200 CLUTCH KIT 390 DUKE 5 x 5902320 683 ENGINE // 8
TRANSMISSION I - MAIN SHAFT Engine 390 DUKE 207 9023300000 MAIN SHAFT 2 90232020000 WASHER 3 9023206000 COLLAR BUSH 4 J625063040 DEEP GROOVE BALL BEARING 6304 5 90230079000 STOPPER BALANCER SHAFT BEARING 6 903007800 FLANGED BOLT 6X2 7 90233005000 GEAR 5TH DRIVE 8 9023300500 COLLAR BUSH 9 J4702023 CIRCLIP 20,5X,2 2 0 90233003000 GEAR 3RD/4TH DRIVE 9023300600 COLLAR BUSH 2 90233006000 GEAR 6TH DRIVE 3 90233002000 GEAR 2ND DRIVE 4 90233036000 WASHER TRUST 2ND DRIVE 5 J62506222 BALL BEARING 5X35X-C3-39023330 4068 ENGINE // 9
TRANSMISSION II - COUNTERSHAFT Engine 390 DUKE 207 902330000 COUNTERSHAFT CPL. 2 902330200 COLLAR BUSH 3 9023302000 GEAR 2ND DRIVEN 4 9023306000 GEAR 6TH DRIVEN 5 9023304000 GEAR 4TH DRIVEN 6 90233037000 THRUST WASHER 7 9023303000 GEAR 3RD DRIVEN 8 902330300 COLLAR BUSH 9 J47202320 CIRCLIP 23,5X,2 0 9023305000 GEAR 5TH DRIVEN 90233000 COLLAR BUSH 2 902330000 GEAR ST DRIVEN 3 90233038000 THRUST WASHER 4 902330000 DEEP GROOVE BALL BEARING 5 J625063320 BALL BEARING 22X56X6-C3L- 6 90233030000 BUSHING SPROCKET 7 90833029044 SPROCKET 5T W. LOCKING PLATE 9 900057000 BOLT M6X0 2 20 J7700955 O-RING 9,5X,5 2 90230077000 OIL SEAL OUTPUT SHAFT 22 J47203750 CIRCLIP 37X,5 99 90233030044 SEALING KIT COUNTERSHAFT x 4902336 5574 ENGINE // 0
SHIFTING MECHANISM Engine 390 DUKE 207 90234005033 SHIFT SHAFT CPL. 2 90234039000 SPRING SHIFT RAIL 3 3 9034022000 SPRING BUSHING 4 903404000 RETURN SPRING 5 9034050000 STOP DISK 4X30X,5 6 903406000 SPRING GUIDE 7 930340300 Linkage gear shift lever 8 J025060223 HH COLLAR SCREW M6X22 SW0 9 93034036033 Shift rod complete 0 9303403033 Gear shift lever complete J625060800 BALL BEARING 608 2 2 9034035000 GEAR SHIFT LEVER RUBBER 5 9034034300 BOLT SHIFT LEVER 6 90234002000 SHIFT FORK 2 7 9023409000 SHIFT RAIL 8 9023400000 SHIFT FORK 9 90300000 SOCKET HEAD SCREW M6X20 20 903405000 SHIFT DRUM LOCATING 2 903403000 PARALLEL PIN 22 903402002 SPACER 23 9383402000 DRUM GEAR SHIFT 26 9034025000 SCREW LOCKING LEVER 27 9034030000 WASHER LOCKING LEVER 28 9034024033 LOCKING LEVER CPL. 29 9034039000 WASHER 6X2,8X,2 30 9034023000 ARRESTING LEVER SPRING 3 93834020000 Schaltschiene 32 903403020 thrust washer, gear shift lever 2 7902340 8474 ENGINE //
WATER PUMP Engine 390 DUKE 207 9035052000 WATERPUMP COVER 2 9035053000 WATER PUMP COVER GASKET 3 9035055000 WATER PUMP ROTOR 4 J025060206 HH COLLAR SCREW M6X20 SW0 5 5 903403000 PARALLEL PIN 2 6 J6030600 COPPER GASKET 7 900057000 BOLT M6X0 8 9030055006 SPACER SHIM 9 9030055304 BUCHSE 0 J770875008 O-RING 8,75X0,8 J76022455 SHAFT SEALING RING 2X24X5,5 2 076022406 Wellendichtring 2x24x6 3 9035058000 DOME NUT WAPU-WHEEL 99 903505520 WASSERPUMPEN REP. KIT DUKE x 7902350 44858 ENGINE // 2
COOLING SYSTEM Engine 390 DUKE 207 93035065033 Compensating tank complete 2 9035066000 PLUG F. EXPANSION TANK 3 9002055000 COMPENSATING TANK O-RING 4 9007080 CLAMP 0MM 3 5 9035067000 HOSE 6X0,5X80 MM 6 93035067000 Pre-formed hose 7 93035065050 Retaining bracket 8 93008028050 Rubber bushing 9 93035065030 Rubber bushing 0 903507000 THERMOSTAT 93035024000 Pre-formed hose 2 93035025000 Pre-formed hose 4 93035026000 Pre-formed hose 5 9063507033 COOLANT PIPE T 6 90235024030 pre-formed hose radiator-t-piece 7 9035020002 hose clamp D24 8 903502000 hose clamp D26 3 9 9035020003 HOSE CLAMP D28 3 20. DUMMY_SPC BOLT FLANGE-M6XXL4XBRTXPRECO 2 2 J77008530 O-RING 8,5X3 22 9303500033 Radiator complete 23 9083504033 FAN CPL. 24 9083504004 FLANGED NUT 3 25 9083504003 BRACKET FAN MOUNTING 3 26 9083504002 BRACKET FAN MOUNTING 2 27 908350400 BRACKET FAN MOUNTING 28 90350600 RADIATOR CAP 29 9333500000 SILENTBLOCK M6 4 30 93035033020 Spacer for radiator cover 2 3 93035035000 Radiator fairing right 32 93035034000 Radiator fairing left 33 90808043000 SPECIAL SCREW M6XX6 4 34 9303503300 Washer 4 35 93035003000 Cap nut M6 4 36. DUMMY_SPC PLAIN WASHER 4 37 J02506003 HH COLLAR SCREW M6X0 SW0 5 38 93035004000 Support 4 79023530 8475 ENGINE // 3
COOLING SYSTEM Engine 390 DUKE 207 39 J0250600 Hexagon screw M6X0 2 40 93035009050 Flange 4 9020300600 RADIATOR SUPPORT R/S BELOW 42 9020300500 RADIATORSUPPORT L/S BELOW 43 J025060253 HH COLLAR SCREW M6X25 SW0 2 44 9303507060 Retaining bracket 45 9303507050 THERMOSTAT HALTER 46 J27060003 WASHER SPRING B6 2 47 J926060000 FLANGED NUT M6 WS0 SELF LOCK. 2 48 903507000 THERMOSTAT 79023530 8475 ENGINE // 4
VALVE DRIVE Engine 390 DUKE 207 9023603000 EXHAUST VALVE 2 2 90236030000 INTAKE VALVE 2 3 90236036000 valve spring washer 4 4 90236027000 valve stem seal 4 5 9023602800 VALVE SPRING SET 4 6 90236032000 VALVE SPRING RETAINER 4 7 90236033000 valve collet 8 8 6003603585 SHIM D=0/,85 03 x 8 6003603590 SHIM D=0/,90 03 x 8 6003603595 SHIM D=0/,95 03 x 8 60036035200 SHIM D=0/2,00 03 x 8 60036035205 SHIM D=0/2,05 03 x 8 6003603520 SHIM D=0/2,0 03 x 8 6003603525 SHIM D=0/2,5 03 x 8 60036035220 SHIM D=0/2,20 03 x 8 60036035225 SHIM D=0/2,25 03 x 8 60036035230 SHIM D=0/2,30 03 x 8 60036035235 SHIM D=0/2,35 03 x 8 60036035240 SHIM D=0/2,40 03 x 8 60036035245 SHIM D=0/2,45 03 x 8 60036035250 SHIM D=0/2,50 03 x 8 60036035255 SHIM D=0/2,55 03 x 8 60036035260 SHIM D=0/2,60 03 x 8 60036035265 SHIM D=0/2,65 03 x 8 60036035270 SHIM D=0/2,70 03 x 8 60036035275 SHIM D=0/2,75 03 x 8 60036035280 SHIM D=0/2,80 03 x 8 60036035285 SHIM D=0/2,85 03 x 8 60036035290 SHIM D=0/2,90 03 x 8 60036035295 SHIM D=0/2,95 03 x 8 60036035300 SHIM D=0/3,00 03 x 8 60036035305 SHIM D=0/3,05 03 x 8 6003603530 SHIM D=0/3,0 03 x 8 6003603535 SHIM D=0/3,5 03 x 8 60036035320 SHIM D=0/3,20 03 x 8 60036035330 SHIM D=0/3,3 x 9 9036060000 cam follower 3 0 90236056000 VALVE LEVER SHAFT 2 3902360 4073 ENGINE // 5
VALVE DRIVE Engine 390 DUKE 207 J7700032 O-RING 0,3X,2 MM 2 2 903605600 SCREW PLUG 2 3 90236060000 VALVE LEVER 99 9023603000 VALVE KIT 390 DUKE x 3902360 4073 ENGINE // 6
TIMING DRIVE Engine 390 DUKE 207 90836009033 CAMSHAFT INTAKE CPL. 2 9083600033 CAMSHAFT EXHAUST CPL. 9023608000 CHAIN GUIDE TOP 2 J025060453 HH COLLAR SCREW M6X45 2 3 9023600000 TIMING CHAIN GUIDE 4 9023603000 TIMING CHAIN 5 90236002000 TENSIONER RAIL CPL. 6 90236002004 SCREW TENSIONER RAIL 7 9036003003 GASKET CHAIN ADJUSTER 8 J7700005 O-RING 0,5X,5 9 90236003044 CHAIN ADJUSTER 20 J025060206 HH COLLAR SCREW M6X20 SW0 2 2 9036003002 SPECIAL SCREW 6X6 69383620 7798 ENGINE // 7
CYLINDER HEAD Engine 390 DUKE 207 90236020033 CYLINDER HEAD CPL. 2 93336052000 Valve mechanism cover complete 3 93836053000 Ventildeckeldichtung 4 90236054000 GASKET SPARK PLUG SHAFT 5 90236074000 SPARK PLUG SHAFT 6 90230036000 CYLINDER HEAD GASKET 7 J025060356 HH-COLLAR SCREW M6X35 WS8 4 8 J025060453 HH COLLAR SCREW M6X45 2 9 9023608000 CHAIN GUIDE TOP 0 9030064000 OIL JET 4 90236025000 VALVE GUIDE 4 2 9030024000 PIN DOWEL 8X6,4X4MM 2 3 J9206023 SOCKET HEAD SCREW M6X02 2 4 J25070003 WASHER 7XX2 2 5 J920449 SOCKET HEAD SCREW M0X44 4 6 J250003 WASHER,2X8X2 4 7 903602000 STUD M8 2 8 9036038000 FLANGED NUT M8 H7,5 WS2 2 9 90380900 O-RING 20 903809000 OIL PRESSURE SENSOR 2 9023509000 PIPE COOLANT 22 9035047000 TEMPERATURE SENSOR 23 903504700 O-RING 24 9036052020 VALVE COVER SCREW 4 25 903605200 DECOUPLING ELEMENT 4 26 90236024000 PLUG 27 J02506040 HH COLLAR SCREW M6X40 2 28 J77002989 O-RING 29,8X,9 2 79023630 8476 ENGINE // 8
LUBRICATING SYSTEM Engine 390 DUKE 207 9023800044 OIL PUMP CPL. 6 J470000 Seeger ring 0X,0 7 J2500006 WASHER 0,2X8X 2 8 9023800000 GEAR OIL PUMP 9 J028060303S HH COLLAR SCREW M6X30 WS8 3 0 9023805033 MESH STRAINER CPL. J7700772 O-RING 7,7X2, MM 2 903805050 CLOSURE CAP OIL SCREEN 3 903805052 O-RING 4 J02506066 BOLT FLANGED M6X6 2 5 9038006000 OIL FILTER CAP 6 J770039326 O-RING 39,34X2,62 7 903805000 OIL FILTER 8 90238003000 PARALLEL PIN 3 9 90238002000 SHAFT OIL PUMP 20 90238008044 OIL PUMP CPL. 22 9030024000 PIN DOWEL 8X6,4X4MM 4 23 J028060303S HH COLLAR SCREW M6X30 WS8 3 24 J77000905 O-RING 9X,5 3 25 9023803000 OIL RAIL 26 9023806044 MESH STRAINER CPL. 27 9023807000 CAP STRAINER 28 J77002520 O-RING 2,5X2 99 902380500 OILFILTER SERVICE KIT 390 DUKE x 3902380 4080 ENGINE // 9
IGNITION SYSTEM Engine 390 DUKE 207 93730002000 IGNITION COVER 2 93730040000 GASKET IGNITION COVER 3 93739004000 STATOR CPL. 4 90839005000 ROTOR CPL. 5 903000200 PLUG INCL. O-RING 6 J77005824 O-RING 5,8X2,4 7 9030024000 PIN DOWEL 8X6,4X4MM 2 8 J025060083S HH COLLAR SCREW M6X8 5 9 90230062000 BRACKET HARNESS MAGNETO 0 90239006044 ignition coil cpl. with plug 9023909000 RUBBER GASKET SPARK PLUG 2 903909300 RUBBER GASKET SPARK PLUG 3 90239093000 SPARK PLUG M2X,25 4 90230060002 front sprocket cover 5 J025060500 FLANGED BOLT M6X50 WS8 3 6. DUMMY_SPC 7 J92050353S AH SCREW M5X35 SELF LOCKING 3 8 903008044 SCREW DRIVE GEAR KIT 9 9024008000 BUSH STARTER SHAFT 2 90239005050 ROTOR SCREW CPL. 22 93003082000 Bolt soket-m6xxl22xblkxsteped 23 90300000 SOCKET HEAD SCREW M6X20 4 24 90230058000 PLATE HARNESS MAGNETO 25 93730059000 PLATE HARNESS 2 26 903064000 OIL NOZZLE 27 9300308000 Distanzbuchse Ritzelabdeckung 28 9030059000 HH COLLAR SCREW M6X6 2 29 90240020002 RETAINER GEAR STARTER 30 J92060353 Hexagon screw M6X35 2 3 903000000 SUPPORT FREEWHEEL CLUTCH 32 9040026000 FREEWHEEL CLUTCH 33 9303900000 cover ingition coil 34 930390000 sleeve cover ignition coil 2 7902390 8477 ENGINE // 20
ELECTRIC STARTER Engine 390 DUKE 207 9384000000 ELECTRIC STARTER CPL. 2 J025060256 HH COLLAR SCREW M6X25 SW0 2 3 90240020000 GEAR STARTER CLUTCH CPL. 4 J6825326 NEEDLE ROLLER BEARING HK256 5 90240022000 GEAR STARTER COUNTER 6 90240023033 GEAR STARTER COUNTER CPL. 7 90240023006 CONICAL WASHER 2 8 90240023005 WASHER 2 9 90240023004 PAD FRICTION 2 0 90240023007 SHIM STARTER 0,30MM 0 90240023008 SHIM STARTER 0,45MM 0 90240023009 SHIM STARTER 0,60MM 0 9024002300 SHIM STARTER 0,75MM 90240023003 NUT STARTER COUNTER 2 90240023002 GEAR STARTER COUNTER 3 J025060083S HH COLLAR SCREW M6X8 2 4 9384002000 SHIELD STARTER MOTOR 5 J005040083 SCREW PAN CROSS M4X8 7902400 8479 ENGINE // 2
THROTTLE BODY Engine 390 DUKE 207 933400000 Throttle body 2 9040000 INJECTOR CLIP 3 9024023000 FUEL INJECTOR 5 933403044 Injector upper part with hose complete 8 9304085000 Pressure sensor 0 J99060203S COUNTERSUNK SCREW M6X20 3 9024002000 PIPE INTAKE 3 902400200 hose clamp 4 930403000 ECU Support top 5 J02506003 HH COLLAR SCREW M6X0 SW0 2 6 9384036000 rubber band, ECU 2 7 9384032000 rubber band, ECU, top 8 938403000 Control unit 9 J926060000 FLANGED NUT M6 WS0 SELF LOCK. 20 930403000 Rubber cowl pad 790240 8478 ENGINE // 22
NOTES Engine 390 DUKE 207
NOTES Engine 390 DUKE 207
08270QEN 08270QEN Art. Nr.: 08270QEN 3. Mär 207 KTM Sportmotorcycle GmbH 5230 Mattighofen, Austria www.ktm.com