INSTALLATION INSTRUCTIONS Accessory Application Publications No. 2006 CIVIC AII 30895 SIDE 2-DOOR Issue Date SEP 2005 PARTS LIST PARTS LIST Left side sticker Left side under spoiler Right side sticker Right side under spoiler 2 Side lower brackets The side lower bracket will deform easily. Handle the part carefully with both hands when you move it. Template 4 Self-tapping screws 2 Under brackets TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Tape measure Felt-tip pen Shop towel Isopropyl alcohol Masking tape Scissors Utility knife Touch-up paint 8 mm Wrench Gloves Heat gun Sprayer Squeegee Neutral detergent 4 Screws 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 08F04-SVA-1000-91 1 of 12
INSTALLATION NOTE: Be careful not to damage the body finish when installing the side under spoilers. Install the left side under spoiler first, then install the right side under spoiler. Be sure to use the bolts, nuts and screws furnished with this kit. Use of bolts, nuts and screws other than those not included in this kit can cause damage to the parts. These installation instructions show the left side under spoiler being installed. The same procedure applies to installing the right side under spoiler. Wear gloves to protect your hands while handling the side lower bracket. This side under spoiler kit should be installed only if the ambient air temperature is 60 F (15 C) or above. To allow the adhesive to cure, do not wash the vehicle for 24 hours. 1. Position the left side under spoiler on the vehicle body to check the installation position. Using isopropyl alcohol on a shop towel, clean the surface of the vehicle thoroughly where the left side under spoiler will be attached to ensure secure adhesion of the double-sided adhesive tape. Thoroughly clean the surface where the left side under spoiler will be attached with isopropyl alcohol. 5328010S 2. Using a tape measure and felt-tip pen, measure and mark the body as shown. 400 mm 10 mm 445 mm BODY (REAR) FELT-TIP PEN (FRONT) (CENTER) 5328022S 2 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
3. Cut out part A from the template. 7. Align the first rib on the front of the side lower bracket with the mark (front) you made in step 2. TEMPLATE (PART A) TEMPLATE FIRST RIB FROM THE FRONT (FRONT) SCISSORS 5328032S 4. Measure and cut both ends of the adhesive backing attached to the inner side of the side lower bracket, and remove the cut pieces of the adhesive backing from both ends. FORWARD ADHESIVE BACKING Cut and remove. UTILITY KNIFE ADHESIVE BACKING Cut in the center and temporarily attach to the outside of the side lower bracket. (INNER SIDE) 20 mm 5328051S 5. Using a utility knife, cut the center of the adhesive backing attached to the side lower bracket. 6. Attach a piece of adhesive tape to each of the cut ends of the adhesive backing, and then temporarily attach them to the outside of the side lower bracket. Press to adhere. Warm up the side lower bracket with a heat gun when the workshop room temperature is below 60 F(15 C). 5627111S Align the first rib with the mark (front) made in step 2. 8. Temporarily adhere the side lower bracket to the vehicle body by pressing the front end of the side lower bracket (where you removed the adhesive backing) against the vehicle body. Carefully position the side lower bracket on the vehicle body so you don't bend it, and adhere it to the vehicle body securely. Wear gloves to protect your hands during this operation. Do not worry if the side lower bracket is slightly slanted as vertical adjustment of the side lower bracket is not made in this step of the procedure. If the side lower bracket comes off after temporarily adhering it, repeat step 1 to clean the surface with isopropyl alcohol where the side lower bracket will attach. When the workshop room temperature is below 60 F(15 C), warm up the side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 3 of 12
9. Open the left door. Position the rear (C) template on the mark (rear) you made in step 2. Position the top of the side lower bracket so that it lightly contacts the rear(c) template. Push the template against the vehicle body so there is no gap between the template and the body. Press firmly to adhere. Warm up the side lower bracket with heat gun when the workshop room temperature is below 60 F(15 C). TEMPLATE 11. Close the left door. Detach the front end of the side lower bracket from the vehicle body. Position the front (A) template on the mark (front) you made in step 2. Align the top of the first rib from the front end of the side lower bracket with the front (A) template. Push the template against the vehicle body so there is no gap between the template and the body. Press firmly to adhere. Warm up the side lower TEMPLATE bracket with a heat gun when the workshop room temperature is below 60 F(15 C). (FRONT) LEFT SIDE SILL (REAR) REAR (C) Push the template against the vehicle body so that the template dose not have gap between them. LEFT SIDE SILL <VIEWED FROM REAR < DRIVER'S SIDE VIEW> OF VEHICLE> (FRONT) SIDE LOWER LEFT SIDE SILL Position the side lower bracket in contact with the template (part C). There must be no gap between them. <VIEWED FROM REAR OF VEHICLE> 5627122S 10.Press the rear end of the side lower bracket (where you removed the adhesive backing) to adhere the part firmly to the vehicle body. Carefully position the side lower bracket on the vehicle body so you do not bend it, and adhere it to the vehicle body securely. Wear gloves to protect your hands during this operation. When the workshop room temperature is below 60 F(15 C), warm up the side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. FIRST RIB FROM THE FRONT FRONT (A) TEMPLATE Push the template against the vehicle body so there is no gap between the template and the Bring the top of the bracket in contact with the front (A) template. There must be no gap between them. body. 12. Press the front end of the side lower bracket (where you removed the adhesive backing) to adhere the part firmly to the vehicle body. 5328073S Carefully position the side lower bracket on the vehicle body so you do not bend it, and adhere it to the vehicle body securely. Wear gloves to protect your hands during this operation. When the workshop room temperature is below 60 F(15 C), warm up the side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. 4 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
13. Open the left door. Position the center (B) template on the mark (center) you made in step 2. While holding the ends of the side lower bracket that you already adhered, position the top of the center of the side lower bracket with the center (B) template. Push the template against the vehicle body so there is no gap between the template and the body. CENTER (B) TEMPLATE Push the template against the vehicle body so there is no gap between the template and the body. TEMPLATE (CENTER) 16. Press the side lower bracket lightly from the center to the ends while removing the adhesive backing. ADHESIVE BACKING Press the side lower bracket lightly from the center to the ends while removing the adhesive backing. 5328101S SILL <VIEWED FROM FRONT OF VEHICLE> Press firmly to adhere. Warm up the side lower bracket with heat gun when the workshop room temperature is below 60 F(15 C). Position the side lower bracket in contact with the center (B) template. There must be no gap between them. 5328083S When the workshop room temperature is below 60 F(15 C), warm up the entire side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. 14. Press the side lower bracket in the center (where the adhesive tape was peeled back) to adhere it firmly. Carefully position the side lower bracket on the vehicle body so you do not bend it, and adhere it to the vehicle body securely. Wear gloves to protect your hands during this operation. When the workshop room temperature is below 60 F(15 C), warm up the side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. 15. Close the left door. Warm up the side lower bracket when the workshop room temperature is below 60 F(15 C). HEAT GUN 5609030S 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 5 of 12
17. Adhere the side lower bracket to the vehicle body by pressing firmly along the double-sided adhesive tape with the palms of your hands. Do not push the side lower bracket installation plates. It deforms the installation plates and prevents you from installing the side under spoiler. When the workshop room temperature is below 60 F(15 C), warm up the entire side lower bracket to 60 F(15 C) or above before attaching it to the vehicle body. Wear gloves to protect your hands during this operation. 19. Turn the steering wheel all the way counterclockwise. INNER FENDER Press the entire surface of the double-sided adhesive tape. SELF-TAPPING SCREW RETAINING CLIP 5328130S 20. Using a self-tapping screw, pierce a hole through the center of the inner fender retaining clips. Press firmly with the palms or fingers of your hands. Do not push here. Press firmly with the palms or fingers of your hands. Do not push here. 5328110S 6 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
21. Attach a piece of adhesive tape to the end of each adhesive backing on the inner side of the left side under spoiler. Peel back the adhesive backings a little and temporarily attach them to the outside surface of the left side under spoiler. ADHESIVE BACKINGS (5) ADHESIVE BACKING ADHESIVE TAPE 22. Check the position of the under spoiler attachments by looking down at them from the top. While pushing the underspoiler against the vehicle body with both hands, slide the left side under spoiler rearward. Make sure the location of the side lower bracket installation plates (upper and lower) attach to the brackets on the left side under spoiler. INSTALLATION PLATE (UPPER) Slide the left side under spoiler rearward while pushing it against the vehicle body. 5328141S <VIEWED FROM THE FRONT OF VEHICLE> INSTALLATION PLATE (LOWER) INSTALLATION PLATE (LOWER) ON ON 5328151S 23. Check that all six brackets on the left side under spoiler are set in the side lower bracket installation plates. Visually check that there is no excessive gap between the left under spoiler and the vehicle. If an excessive gap is found, repeat step 22. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 7 of 12
24. Fit the under bracket to the side under spoiler and mark the undercoat. 27. Gently tap on the left side under spoiler to remove any gap between the spoiler and the wheel arch. SIDE VEHICLE PANEL INNER FENDER Remove the gap. COAT VEHICLE PANEL 5 mm 5 mm INSTALLATION POSITION 5328161S 25. Cut into the marked area of the undercoat with a utility knife, and file off the undercoat from both sides of the vehicle panel. WHEEL ARCH OF Tap on it with your hand. 5328181S 28. Loosely install the front self-tapping screws in the holes on the wheel arch of the left side under spoiler. WHEEL ARCH OF VEHICLE PANEL COAT File off the undercoat on both sides of the panel. UTILITY KNIFE 5829010S SELF-TAPPING SCREW Loosely install. 5328191S 26. Apply touch-up paint to the vehicle panel in the area where you filed off the undercoat. Do not install the under bracket until the touchup paint drys. 8 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
29. When the touch-up paint has dried, loosen the under bracket bolt completely until the washer on the bolt comes in contact with the under bracket. Take care not to allow the washer to come off. Do not loosen the under bracket bolt with a wrench, it can damage the washer on the bolt. Loosen the under bolt with your hand. 31. Align the rear top edge of the left side under spoiler with the edge of the radius of the vehicle panel as shown. Remove the five adhesive tapes from the left side under spoiler. Press firmly on the side under spoiler firmly. SIDE VEHICLE PANEL WASHER SELF-TAPPING SCREW (Tighten securely.) Align with the end of the radius. SCREW FORWAD BOLT Loosely tighten. VEHICLE PANEL VEHICLE PANEL TAB TAPE Peel back. TAB TAPE Peel back. SIDE SCREW First, tighten with fingers. 5328170S 30. Position the under bracket on the side under spoiler and loosely install the two screws. Tighten the under bracket bolt, but don't tighten it completely yet. Lightly press. Elongated hole BOLT ON (Tighten securely.) SCREWS Secure at the far end of the elongated holes in the side under spoiler. 5328202S 32. Tighten the two self-tapping screws securely. 33. Lightly press the side under spoiler against the vehicle and tighten it with two screws in the under bracket. 34. Tighten the bolt on the under bracket securely. 35. Repeat for the right side under spoiler. 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 9 of 12
For Si model, do the following steps to attach the sticker. 36. Trim the sticker as illustrated. 38. Attach masking tapes on the left side under spoiler as illustrated. MASKING TAPE 51 mm 51 mm 5727011S 5727030S Attaching the Sticker 37. Using a tape measure, mark on the left side under spoiler at the positions shown with a felt-tip pen. 39. Using isopropyl alcohol on a shop towel, thoroughly clean the area shown. 40. Spray dish soap solution onto the cleaned area. 69 mm MASKING TAPE Sticker surface 296 mm 64 mm 108 mm FELT-TIP PEN 5727020S SPRAYER 5727040S 10 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.
41. Fold back one end of the backing of the i-vtec DOHC sticker, then spray the neutral detergent solution on the adhesive surface of the sticker. 43. While holding the i-vtec DOHC sticker to keep it from moving, work out the air bubbles with a squeegee. NEUTRAL DETERGENT SOLUTION Purge air in the middle. MASKING TAPE SQUEEGEE BACKING SPRAYER 5727100S 5727050S 42. Align the upper edge of the i-v-tec DOHC sticker with the bottom of the upper masking tape, and attach it to the side under spoiler. 44. Spray the dish soap solution onto the protective film of the i-vtec DOHC sticker. Remove the masking tapes. Align this line with the bottom of the tape. PROTECTIVE FILM UPPER MASKING TAPE MASKING TAPE 5727060S SPRAYER 5727070S 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 30895 (0509) 11 of 12
45. Squeegee out any remaining air bubbles. Take care not to force the sticker out of the proper position. Wipe off the excess solution with a shop towel. SQUEEGEE 5727080S 46. Remove the protective film from the outside of the i-vtec DOHC sticker. PROTECTIVE FILM 5727090S 12 of 12 AII 30895 (0509) 2005 American Honda Motor Co., Inc. - All Rights Reserved.