Report Ref: 7943-413.1 Hexham OSR Quarterly Noise Survey OCT-DEC 13.docx OneSteel Recycling Pty Ltd 55 57 Riverside Road, Chipping Norton, NSW 2170 Attention Roger Baines 14 January 2014 By email Dear Roger RE Attended Surveys at Hexham Shredder This letter report provides the results of attended surveys conducted on the days of the 7 th of November and the 2 nd of December to assess the noise impact of operations at the OneSteel Recycling Pty Ltd facility located at No. 14 and No. 41 Sparke Street, Hexham. The surveys have been conducted in response to the noise monitoring requirements in the Environment Protection License for the site and have been conducted in accordance with the requirements of AS 1055 - Acoustics - Description and Measurement of Environmental Noise. The target noise goals for the premises are set out in Table 1 below. This report also contains details of the permanent noise monitoring station located at the St. Joseph s Retirement Village. Table 1 Target Noise Goals Location Day L Aeq (15min) Evening L Aeq (15min) Night L Aeq (15min) Any residence in Shamrock Street 47 48 45 St. Joseph s Retirement Village & any associated residence on Old Maitland Road 53 42 41 Table 2 Weather Conditions Survey Date Start Time Location Cloud Temp Wind Speed Wind Direction Effects of Weather 11 November 11 November 10:37 St. Joseph s 0 Octa 26 C NIL NIL NIL 11:40 Shamrock St 0 Octa 28 C 0.5 to 1 m/s NW 12:20 St. Joseph s 1 Octa 25 C 0.5 to 2 m/s S 13:05 Shamrock St 3 Octa 26 C 1 to 2.5 m/s SSE Slightly Reduced OneSteel Levels Slightly Reduced OneSteel Levels Slightly Increased OneSteel Levels 1
January 14, 2014 Table 3 Measured Noise Levels Survey Date 7 November 7 November 7 November 7 November Survey Start Time Location L Aeq 15min Overall L A10 15min L A90 15min OneSteel L Aeq 15min Contribution OneSteel L Aeq 15min Limit Trains & Aircraft L Aeq 15min Contribution Traffic & Other L Aeq 15min Contribution 10:37 St. Joseph s 52.5 54.5 49.4 46.6 53 48.2 48.3 10:52 St. Joseph s 51.5 53.6 48.3 46.7 53 44.3 48.4 11:40 Shamrock St 55.9 61.1 41.4 NIL 47 55.4 45.8 11:55 Shamrock St 53.2 47.2 42.2 NIL 47 52.5 44.7 12:20 St. Joseph s 47.7 49.8 44.6 28.9 53 39.7 46.9 12:35 St. Joseph s 47.1 48.7 44.7 32.0 53 42.9 44.8 13:05 Shamrock St 56.9 58.7 47.5 36.2 47 56.2 48.1 13:20 Shamrock St 55.1 59.4 47.3 37.3 47 54.2 50.6 Noise Sources and Level Range db(a) OneSteel 47 to 57 Trains 49 to 60 Traffic & Other 48 to 62 OneSteel 46 to 57 Trains 50 to 60 Traffic & Other 47 to 63 OneSteel NIL Trains 46 to 74 Traffic & Other 39 to 65 OneSteel NIL Trains 45 to 75 Traffic & Other 40 to 55 OneSteel 45 to 48 Trains 46 to 53 Traffic & Other 42 to 56 OneSteel 44 to 49 Trains 45 to 57 Traffic & Other 43 to 54 OneSteel 43 to 55 Trains & Aircraft 47 to 72 Traffic & Other 45 to 62 OneSteel 44 to 50 Trains & Aircraft 46 to 67 Traffic & Other 44 to 60 2
Operating Equipment and Noise Source Identification January 14, 2014 The equipment that was observed to be operating at the OneSteel Recycling plant and the Sound Pressure Levels associated with that equipment are listed in Table 4 below. Table 4 Plant Activity Activity 7 November St. Joseph s db(a) 7 November Shamrock St db(a) St. Joseph s db(a) Shamrock St db(a) Metal Handling 55 57 Not Audible Mill 54 56 Not Audible 44 45 45 48 48 52 51 55 Loader Beepers 46 50 Not Audible Not Audible Not Audible Z-Box Conveyor 50 53 Not Audible Not Audible 48 51 Mag Drum 47 52 Not Audible Not Audible Not Audible Mill Siren Not Audible Not Audible Not Audible 43 48 Trucks Unloading/Loading Not Audible Not Audible Not Audible 49 53 Discussion Surveys on the 7 th of November, The survey on the 7 th of November, at St. Joseph s Retirement Village showed that all sound sources were significant contributors to the acoustic climate throughout the survey period. OneSteel Recycling was intermittently audible over the entire survey period had L Aeq 15min contributions of 47 db(a) for both 15 minute periods. The mill at OneSteel Recycling was seen to be operational for the entire survey period, with metal handling, mag drum, the z-box conveyor and beepers from the loaders intermittently audible over most of the survey period. Traffic and Other noise sources were constantly audible over the survey period with L Aeq 15min contributions of 48 db(a) for both survey periods, while Trains were intermittently audible with L Aeq 15min contributions of 48 & 44 db(a). The survey on the 7 th of November, at Shamrock Street showed that Trains were the dominant noise source over the survey period with L Aeq 15min contributions of 55 & 53 db(a). OneSteel Recycling was seen to be operational over the entire survey period, yet was not audible over the entire survey period. Traffic & Other noise sources were intermittently audible with L Aeq 15min contributions of 46 & 45 db(a) for the 15 minute periods of the survey. 3
January 14, 2014 Surveys on the 2 nd of December, The survey on the 2 nd of December, at St. Joseph s Retirement Village showed that Traffic and Other sources dominated the acoustic climate over the survey period with L Aeq 15min contributions of 47 & 45 db(a). OneSteel Recycling was intermittently audible over the entire survey period with L Aeq 15min contributions of 29 & 32 db(a). The mill at OneSteel Recycling was seen to be operational for the entire survey period, with the mill and metal handling occasionally audible during the survey period. Trains were intermittently audible over the survey with L Aeq 15min contributions of 40 & 43 db(a). The survey on the 2 nd of December, at Shamrock Street showed that Trains dominated the acoustic climate with Traffic also a substantial contributor to the acoustic climate during the survey period. The mill at OneSteel Recycling was seen to be operational for the entire survey period, with metal handling, mill siren and the z-box conveyor intermittently audible when other noise sources were minimal and had L Aeq 15min contributions of 36 & 37 db(a) over the survey period. Traffic noise was constantly audible over the survey period with L Aeq 15min contributions of 48 & 51 db(a) whilst Trains had L Aeq 15min contributions of 56 & 54 db(a). Logged Sound Level Data Regular downloading of the data is undertaken during each reporting period, which includes the downloading of the data to a laptop, test calibration of the microphone and the clearing of the logger s internal memory before resuming data logging. Data from the permanent sound logger at the St. Joseph s Retirement Village has been non operational for the October to December reporting period. A Nonconformance / Corrective Action Report has been completed and is accompanied by a detailed list of actions and comments that were undertaken by RCA Acoustics to identify the fault and to restore the loggers to service. Both are attached in Appendix A of this report. 4
January 14, 2014 Compliance with noise limits All attended surveys at St. Joseph s Retirement Village and Shamrock Street show that OneSteel Recycling complies with its Environment Protection Licence during this reporting period and, in our opinion is unlikely to be a consistent source of offensive or intrusive noise at nearby residential receptors. Thank you for the opportunity to provide this assessment please do not hesitate to contact the undersigned if you have any questions regarding this report or any other acoustic matter. Yours Sincerely RCA Acoustics Document Control Prepared by Matthew Weston MDesSc (Audio & Acoustics) Acoustics Technician Reviewed and Authorised by Matthew Bain MDesSc (Audio & Acoustics) Acoustic Consultant Date 14 January 2014 5
Figure 1 Sound Level Chart, Attended Survey at St Joseph s Retirement Village 07/11/ January 14, 2014 St Joseph's Fast 125ms A THU 07/11/13 10h37m15s000 50.2dB THU 07/11/13 11h07m15s000 49.9dB 70 65 60 55 50 45 40 10h40 10h45 10h50 10h55 11h00 11h05 Trains/Aircraft OneSteel Traffic/Other 6
Figure 2 Sound Level Chart, Attended Survey at Shamrock Street 07/11/ January 14, 2014 Shamrock St Fast 125ms A THU 07/11/13 11h40m05s000 45.7dB THU 07/11/13 12h10m05s000 41.9dB 80 75 70 65 60 55 50 45 40 35 30 Trains/Aircraft 11h45 11h50 11h55 12h00 12h05 12h10 Traffic/Other 7
Figure 3 Sound Level Chart, Attended Survey at St Joseph s Retirement Village 02/12/ January 14, 2014 St Joseph's Fast 125ms A MON 02/12/13 12h20m04 45.5dB MON 02/12/13 12h50m04 46.2dB 60 58 56 54 52 50 48 46 44 42 40 12h25 12h30 12h35 12h40 12h45 12h50 Trains/Aircraft OneSteel Traffic/Other 8
Figure 4 Sound Level Chart, Attended Survey at Shamrock Street 02/12/ January 14, 2014 Shamrock St Fast 125ms A MON 02/12/13 13h05m07 50.5dB MON 02/12/13 13h35m06 59.6dB 80 75 70 65 60 55 50 45 40 13h10 13h15 13h20 13h25 13h30 13h35 Trains/Aircraft OneSteel Traffic/Other 9
APPENDIX A January 14, 2014 10
RCA AUSTR,EtiA CiECTEflliNl;;\, r ifi{vlr$nstfnt&l RCAAUSTRALIA Doc No: lssue: Date: A-CR-001 1Rev5 28 May, 1996 Page 1 of 1 Nonconformance / Corrective Action Report ABN : 53 063 515 71 1 NCR No: 1,190 Date: 14101114 Su pplier/su bcontractor: PROJECT M WESTON Checklist No: SYSTEM Source of NCR ONESTEEL RECYLING HEXHAM NON-CONFORMANCE I Description of the problem and state the significance of the problem, if any, on test results an reports etc. ] permanent noise loggers faulty. the client requires continuous data as part of their EPA licence for quarterly reporting. due to faulty loggers there is no data for the October - December quarter. CAUSE OF NON-CONFORMANCE IWhat caused the problem? ] unidentified fault in the loggers. Date: ll Signed Off : CORRECTIVE ACTION IWhat immediate actions are required to rectify the problem and any resulting enors etc.? ] the loggers have been sent back to the manufacturers (Renzo Tonin & Associates) on at least 4 occassions during the period. On each occassion the have been returned with dfter testing no fault has been found". lt is beleived that due to the age of the monitors there is an intermittent fault in the electronics. Due to the age of the monitors replacement parts are not available. Date: I I Signed Off : ACTION TAKEN TO PREVENT RECURRENCE OF NON-CONFORMANCE IWhat actions are required to eliminate the cause(s) RCA Acoustics have installed some temporary monitors on site. Quotes for alternate replacement units have been sourced and supplied to Onesteel to alloiv purchase and installation to overcome this problem. @t\ PROPOSED FOLLOW-UP DATE :'141O212014 Folloarup details: [/I Next Management Revieriv meeting: Reviewed at Management Meeting: NCR CLOSE OUT DATE : / / SIGNATURE I Quality Manager/Originator ] ARO11
January 14, 2014 Details of Actions taken in regards to the permanent noise logger at the St Joseph s Retirement Village for the October to December reporting period 8th of October : Upon opening the permanent logger case to download the remaining data of the quarter, it was observed that the logger screen display was not functioning. The battery voltage and solar charging rates were immediately tested and found to be good and attempts were made to connect via a laptop without success, despite the logger not appearing to be working. OneSteel Recycling OHSE Officer Mark Perriman was immediately contacted and informed. The logger (RTA02-010) was removed and returned to the RCA Acoustics office, where a 240V power supply was connected to the unit and tested again without success. The logger (RTA02-010) was sent back to the manufacturer for testing/repairs and data retrieval after a few days of no change from testing conducted in the office. The original logger (RTA02-018) arrived at the RCA offices shortly after the removal of the spare logger (RTA02-010). No data was retrieved from (RTA02-018) and the manufacturer gave little to no explanation why this problem had occurred, merely stating that testing was done and all appeared to be working correctly. (RTA02-018) was tested in the RCA Acoustics office for a few hours and appeared to be working correctly. The original logger (RTA02-018) was returned to service, again tested in-situ with success and left to continue to log. 15th of October : The (RTA02-010) logger returned from inspection/repairs at the manufacturer. No data was able to be retrieved and again the manufacturer simply stated that testing was conducted at their facilities and was running satisfactorily for a number of days. 7th of November : Upon opening the permanent logger case to download the data, it was observed that the logger screen display was not functioning. The battery voltage and solar charging rates were tested and found to be good, despite the logger appearing to not be working. OneSteel Recycling OHSE Officer Mark Perriman was immediately contacted and informed. The logger (RTA02-018) was removed and returned to the RCA Acoustic office, where a 240v/12v power supply was connected to the unit and tested again without success. The logger (RTA02-018) was sent back to the manufacturer for repair. The spare logger (RTA02-010) was returned to service, again tested in-situ with success and left to continue to log. 2nd of December : Upon opening the permanent logger case to download the data, it was observed that the logger screen display was not functioning. The battery voltage and solar charging rates were tested and found to be good, despite the logger appearing to not be working. OneSteel Recycling OHSE Officer Mark Perriman was immediately contacted and informed. 11
January 14, 2014 The manufacturer was contacted to enquire about the progress of the repairs and data retrieval from the original logger (RTA02-018) that had not returned since sending to the manufacturer on the 7th of November. The spare logger (RTA02-010) was not removed from the permanent logger case at the St Josephs Retirement Village. 10th of December : The original logger (RTA02-018) arrived at the RCA offices, with no explanation of the issues for the fault or any data retrieval. The manufacturer again simply stated, they could not find any issues and testing conducted at their offices was successful. 12th of December : The spare logger (RTA02-010) was removed from the permanent logger case at St Josephs Retirement Village and the original logger (RTA02-018) was reinstalled and tested with success. The spare logger (RTA02-010) was returned to the RCA Acoustics office, where a 240v power supply was connected to the unit and tested again without success. Manufacturer has informed RCA Acoustics that both logger units have been tested with no faults identified. They suggested that the only possible reason could be associated with the processor chip within each of the logger units. These processor chips are no longer manufactured and so cannot be replaced. 19th of December : Upon opening the permanent logger case to download the data, it was observed that the logger screen display was not functioning. The battery voltage and solar charging rates were tested and found to be good, despite the logger not appearing to be working. OneSteel Recycling OHSE Officer Mark Perriman was immediately contacted and informed. As OneSteel was to be shutting down over the Christmas break from the 20th of December to the 6th of January, it was agreed that no logging was required to be undertaken over this period. Both loggers (RTA02-018) & (RTA02-010) were tested using a 240v supply and proved to be inoperational. 6th of January 2014: To ensure that data was being recorded for the JAN-MAR 2014 quarter of logging an RCA Acoustic hire ARL EL215 logger was installed at the site of the permanent logger located at St Josephs Retirement Village. OneSteel Recycling OHSE Officer Mark Perriman was immediately contacted and informed. 7th of January 2014: Both loggers (RTA02-018) & (RTA02-010) were connected to 240v mains power in the RCA Acoustics office to check operational status. The original logger (RTA02-018) was not operational. The spare logger(rta02-010) turned on. Data retrieval was attempted immediately, without success. The logger only recorded data for the 20th of November from 4:30pm to 8:00pm. For test purposes, the spare logger (RTA02-010) was then reset and set to log, in the RCA Acoustics Office. 12
January 14, 2014 9th of January 2014: The spare logger (RTA02-010) stopped working after approximately 2 days of operation in the RCA Acoustic office. The logger has not been able to be turned back on, and therefore the test data has been unable to be downloaded. 14th of January 2014: RCA Acoustics provided OneSteel Recycling OHSE Officer Mark Perriman with a quote proposal for a replacement data logger. 13