Pathway Engineering/Manufacturing and Industrial Technology Course Instructor Mr. Parks Number Host School St. Clair County TEC Collision Repair I 01 Program overview 01.01 Practicing program requirements 01.01.01Identify members of program management team 01.01.02Identify Collision Repair course sequence 01.01.03Identify Collision Repair Career Ladder 01.01.04Identify Individual Student Training Plan 01.01.05Implement Individual Student Training Plan 01.01.06Identify St. Clair TEC Certification requirements 01.01.07Identify Industry Certification requirements 01.02 Describe policies and procedures 01.02.01Describe Grading System procedure 01.02.02Describe Daily Grade Card procedure 01.02.03Describe attendance policy 01.02.04Describe hall pass procedure 01.02.05Describe classroom expectations 01.02.06Describe classroom consequences 01.02.07Describe breaks & break procedure 01.03 Describing professionalism 01.03.01Describe personal hygiene 01.03.02Describe proper work attire 01.03.03Describe proper language 01.04 Practice daily procedures 01.04.01Practice entering the classroom procedure 01.04.02Follow Smart Board procedures 01.04.03Practice student folder procedures 01.04.04Practice asking a question procedure 01.04.05Practice proper equipment care procedure 01.04.06Practice turning in work procedure 01.04.07Practice clean-up procedure 01.04.08Practice exiting the room procedure 01.04.09Identify safety glasses and workboot requirement 01.05 Describe job sheet books 01.05.01Describe Competency Task Lists 01.05.02Describe Job Sheets 01.05.03Describe Information Sheets 01.05.04Describe Procedure Sheets 01.05.05Describe Worksheets Page 1 of 15
01.05.06Describe Teacher Sign Offs 01.06 Describing computer and electronic use policies 01.06.01Describe St. Clair County RESA Technology Resources Policy 01.06.02Describe acceptable computer use policy 01.06.03Describe acceptable Internet use policy 01.06.04Describe electronic device use policy 01.07 Demonstrate emergency procedures 01.07.01Locate first aid supplies/kit 01.07.02Locate fire alarm in the classroom 01.07.03Locate the telephone in the classroom/lab 01.07.04Locate the emergency power shut off 01.07.05Locate fire extinguishers 01.07.06Locate the AED device in TEC building 01.07.07Demonstrate fire/evacuation procedure 01.07.08Demonstrate severe weather procedures 01.07.09Demonstrate outside threat procedure 01.07.10Demonstrate inside threat procedure 01.08 Completing KeyTrain requirements 01.08.01Complete KeyTrain pre-assessment 01.08.02Enter KeyTrain pre-assessment scores on the Individual Student Training Plan 01.08.03Identify Career Readiness Certificate Level 01.08.04Establish Career Readiness Goal 01.08.05Complete Recommended KeyTrain lessons and assessment 01.08.06Retake WorkKeys assessment 01.09 Identify school-to-work options 01.09.01Identify Job Shadow 01.09.02Identify Unpaid Work-Based Learning Experience 01.09.03Identify Paid Work-Based Learning Experience 01.09.04Identify Apprenticeship 01.09.05Identify Paid and Unpaid Work-Based Learning Experience Rules and Regulations 01.09.06Identify Paid and Unpaid Work-Based Learning Request Form 01.10 Participating in student organizations 01.10.01Identify SkillsUSA 01.10.02Identify National Technical Honor Society 01.11 Describing shop safety procedures 01.11.01Identify proper hand protection (gloves) 01.11.02Identify proper mask selection 01.11.03Identify general shop safety procedures 01.11.04Describe safe lifting procedures 01.12 Describing general shop procedures 01.12.01Describe proper equipment care 01.12.02Describe proper clean-up procedures 01.12.03Identify material handling procedures 01.12.04Demonstrate proper selection and use of a fire extinguisher 02 Introduction to collision repair 02.01 Unit I - Identifying the auto collision career 02.01.01Identifying career opportunities in the Auto Collision field 02.01.02Identify terms associated with vehicle construction 02.01.03Identify vehicle body panels and construction 02.02 Unit II - Demonstrate measuring 02.02.01Identify terms for Auto Collision measurement Page 2 of 15
02.02.02Demonstrate measurement skills in the Auto Collision repair field 02.02.03Read a metric rule 02.02.04Solve problems involving ratios 02.02.05Solve problems involving percentages 02.03 Unit III - Identifying safe use of hand tools 02.03.01Demonstrate safe use and maintenance of general hand tools 02.03.02Demonstrate safe use and maintenance of Auto Collision hand tools 02.04 Unit IV - Demonstrate safe use of power tools 02.04.01Demonstrate safe use and maintenance of electrical and pneumatic power hand tools 02.04.02Identify and demonstrate safe use of air compressors and hydraulic equipment 02.05 Demonstrate proper lifting and jacking techniques 02.05.01Identify terms and definitions associated with lifting and supporting vehicles 02.05.02Identify safe use of vehicle lifting equipment 02.05.03Identify principles of lifting, jacking and supporting vehicles 02.05.04Describe proper lifting and jacking techniques 02.05.05Demonstrate proper lifting and jacking techniques 02.06 Identify safety in the auto collision shop 02.06.01Identify government agencies regulating the Auto Collision Industry 02.06.02Identify general safety rules 02.06.03Identify protective clothing and equipment 02.06.04Identify the proper use of fire protection equipment 02.06.05Describe safe use of chemicals 02.07 Demonstrate handling hazardous materials 02.07.01Identify acronyms related to handling of hazardous materials 02.07.02Identify organizations that deal with hazardous material 02.07.03Demonstrate handling hazardous materials in the auto collision shop 02.07.04Identify hazardous substance laws 02.07.05Identify hazardous materials that may endanger the worker 02.07.06Identify safety data sheets 02.07.07Identify the labels on hazardous products 02.07.08Identify procedures for disposing of hazardous waste 02.07.09Identify tasks in which hazardous materials may be encountered 03 Welding 03.01 Identify welding safety 03.01.01Identify welding safety 03.02 Identify gas metal arc welding (GMAW) 03.02.01Identify gas metal arc welding fundamentals 03.02.02Identify the advantages of GMA (MIG) welding 03.03 Identify the principles of electricity and welding 03.03.01Identify current/amperage of a MIG welder 03.03.02Identify voltage of a MIG welding 03.03.03Identify resistance in the welding circuit 03.03.04Identify reverse polarity (DC reverse) 03.03.05Identify straight polarity (DC straight) 03.03.06Identify short circuit transfer 03.04 Identify GMA (MIG) equipment 03.04.01Identify MIG welder basic parts 03.04.02Identify MIG welder duty cycle 03.04.03Identify MIG welder electrode 03.04.04Identify MIG welder shielding gas 03.05 Demonstrate set up of a GMA (MIG) welder Page 3 of 15
03.05.01Identify setting up a MIG welder 03.05.02Demonstrate setting up a MIG welder 03.06 Demonstrate surface preparation for MIG welding 03.06.01Identify surface preparation for MIG welding 03.06.02Identify weld through primers 03.06.03Prepare a surface for MIG welding 03.07 Demonstrate welding techniques 03.07.01Identify travel angle 03.07.02Identify work angle 03.07.03Identify gun direction 03.07.04Identify electrode stick out 03.07.05Demonstrate MIG welding techniques 03.08 Demonstrate tuning a GMA (MIG) welding machine 03.08.01Identify bird nesting 03.08.02Identify tuning a GMA (MIG) welding machine 03.08.03Demonstrate tuning a MIG welder 03.09 Performing heat management in welding 03.09.01Identify heat management techniques 03.09.02Perform heat management techniques 03.10 Identify proper welding penetration 03.10.01Identify good weld penetration technique 03.10.02Identify poor weld penetration technique 03.11 Identify weld defects and causes 03.11.01Identify weld defects 03.11.02Identify weld defect causes 03.12 Identify plug welds 03.12.01Identify plug weld use 03.12.02Identify two methods to make a plug weld 03.12.03Identify the size and location of plug welds 03.13 Perform vehicle plug weld 03.13.01Identify plug weld procedure 03.13.02Demonstrate a test plug weld 03.13.03Identify steps to make a plug weld on a vehicle 03.13.04Identify visual criteria on front side of plug weld 03.13.05Identify visual criteria on back side of plug weld 03.13.06Identify plug weld destructive test 03.13.07Demonstrate plug weld destructive test 03.14 Identify GMA (MIG) filet weld 03.14.01Identify filet weld procedure 03.14.02Identify the size and location of filet welds 03.15 Perform vehicle filet weld procedures 03.15.01Perform filet weld procedure 03.15.02Perform a test filet weld 03.15.03Identify steps to make a filet weld on a vehicle 03.15.04Identify visual criteria on front side of filet weld 03.15.05Identify visual criteria on back side of filet weld 03.15.06Perform filet weld destructive test 03.16 Identify butt joint with backing weld 03.16.01Identify butt joint with backing weld use 03.16.02Identify the location of butt joint with backing welds 03.17 Perform vehicle butt join with backing weld procedure 03.17.01Identify butt joint with backing weld procedure Page 4 of 15
03.17.02Perform a test butt joint with backing weld 03.17.03Identify steps to make a butt joint with backing weld on a vehicle 03.17.04Identify visual criteria on front side of butt joint with backing weld 03.17.05Identify visual criteria on back side of butt joint with backing weld 03.17.06Identify butt joint with backing weld destructive test 03.17.07Perform butt joint with backing weld destructive test 03.18 Identify a GMA (MIG) open butt joint weld 03.18.01Identify open butt joint weld procedure 03.18.02Identify the size and location open joint butt weld 03.19 Perform vehicle open butt joint weld 03.19.01Identify open butt joint weld procedure 03.19.02Perform a test open butt joint weld 03.19.03Identify steps to make an open butt joint weld on a vehicle 03.19.04Identify visual criteria on front side of an open butt joint weld 03.19.05Identify visual criteria on back side of an open butt joint weld 03.19.06Identify open butt joint weld destructive test 03.19.07Perform open butt joint weld destructive test 04 Panel repair 04.01 Define basic sheet metal straightening terms 04.01.01Define sheet metal straightening terms 04.02 Identify metal straightening procedures 04.02.01Identify basic metal straightening procedures 04.03 Identify basic types of metal panel damage 04.03.01Identify sheet metal tears or holes 04.03.02Identify sheet metal bends 04.03.03Identify primary and secondary damage 04.04 Demonstrate sheet metal roughout techniques 04.04.01Define sheet metal repair and roughout terms 04.04.02Identify tools used to roughout panels 04.04.03Identify hammer-off-dolly method 04.04.04Identify hammer-on-dolly method 04.04.05Demonstrate sheet metal roughout techniques 04.05 Demonstrate mixing, applying and finishing using plastic body filler 04.05.01Identify body filler terms and definitions 04.05.02Identify uses for plastic filler 04.05.03Identify composition of plastic body filler 04.05.04Identify limitations of plastic body filler 04.05.05Describe surface preparation for plastic body filler 04.05.06Describe mixing techniques/procedures for plastic body filler 04.05.07Describe application technique for plastic body filler 04.05.08Identify procedure for sanding plastic filler 04.05.09Demonstrate mixing, applying and finishing using plastic body filler 04.06 Identify panel replacement and safety 04.06.01Define panel replacement terms 04.06.02Identify panels that are frequently replaced 04.06.03Identify other major panels which can be replaced 04.06.04Identify tools used for panel replacement 04.06.05Identify panel replacement safety procedures 04.06.06Identify cosmetic panels 04.06.07Identify structural panels 04.06.08Identify procedures for frequently replaced panels Page 5 of 15
04.06.09Identify procedures for infrequently replaced panels 04.07 Describe quarter panel replacement procedure 04.07.01Describe quarter panel replacement procedure 04.08 Describe door skin replacement procedure 04.08.01Describe door skin replacement procedure 04.09 Descibe rocker panel replacement procedure 04.09.01Describe rocker panel replacement procedure 04.10 Describe A-pillar replacement procedure 04.10.01Describe A-pillar replacement procedure 04.11 Describe roof panel replacement procedure 04.11.01Describe roof panel replacement procedure 04.12 Describe panel aligning procedures 04.12.01Describe panel aligning procedures 04.13 Demonstrate fender removal and reinstallation (R&I) 04.13.01Identify fender removal and reinstallation procedures 04.13.02Perform fender removal and reinstallation 04.14 Demonstrate hood removal and reinstallation (R&I) 04.14.01Identify hood removal and reinstall procedure 04.14.02Perform hood removal and reinstallation 04.15 Demonstrate door removal, disassemble/re-assemble and reinstallation (R&I) 04.15.01Identify procedures for door removal/disassemble/re-assemble/reinstallation (R&I) 04.15.02Perform door removal, disassemble/re-assemble/reinstallation (R&I) 04.16 Demonstrate luggage lid (deck lid) removal and reinstallation (R&I) 04.16.01Identify procedures for luggage lid (deck lid) removal and reinstallation 04.16.02Perform luggage lid (deck lid) removal and reinstallation (R&I) 04.17 Demonstrate removal and reinstallation (R&I) of front bumper 04.17.01Describe front bumper removal and reinstallation procedures 04.17.02Perform front bumper removal and reinstallation 04.18 Demonstrate removal and installation (R&I) of rear bumper 04.18.01Identify rear bumper removal and reinstallation procedures 04.18.02Perform rear bumper removal and reinstallation 04.19 Identify corrosion protection application 04.19.01Identify corrosion protection application 04.20 Demonstrate fiberglass repair procedures 04.20.01Identify fiberglass repair procedures 04.20.02Perform fiberglass repair 05 Refinishing - Beginner 05.01 Identifying hazardous material regulations 05.01.01Identify hazardous material regulatory agencies 05.01.02Identify government safety and environmental regulatory websites 05.02 Identifying SDS (MSDS) layout 05.02.01Identify SDS (MSDS) 05.02.02Identify the contents of SDS (MSDS) sheets 05.03 Identifying label indicators 05.03.01Describe label indicators 05.03.02Identify the requirements for product labels 05.03.03Identify the common hazard symbols 05.04 Identifying label types 05.04.01Identify label types 05.04.02Identify label requirements 05.04.03Identify NFPA 05.05 Describing hazardous material exposure Page 6 of 15
05.05.01Describe the types of over-exposure 05.05.02Describe the signs of acute exposure 05.05.03Describe the signs of chronic exposure 05.05.04Describe how hazardous materials can enter the body 05.06 Describing hazardous material categories 05.06.01Describe how hazardous materials are grouped in a collision repair facility 05.06.02Define the different groups of hazardous materials 05.06.03Describe the collision repair areas where hazardous materials are found 05.06.04Identify the different toxins in collision repair areas 05.07 Identifying storage regulations 05.07.01Describe the proper storage of hazardous materials 05.07.02Describe proper maintenance of storage of cabinets and containers 05.07.03Identify regulations specifically of flammable and combustible materials 05.08 Identifying personal protective equipment (PPE) 05.08.01Identify hand protection 05.08.02Identify eye protection 05.08.03Identify face protection 05.08.04Identify foot protection 05.09 Demonstrating proper hearing protection 05.09.01Identify ear protection 05.09.02Demonstrate proper use of ear protection 05.09.03Identify tasks that generate loud noise 05.10 Demonstrating proper respiratory protection 05.10.01Describe eliminating or reducing contaminates at the source 05.10.02Identify the two types of paint respirators 05.10.03Identify dust/particle mask use 05.10.04Demonstrate proper use of dust/particle mask 05.10.05Demonstrate peoper fit test of paint respirator 05.10.06Demonstrate use of paint respirator 05.10.07Demonstrate safe use of air suppplied respirator 05.10.08Demonstrate storage of air purifying respirators 05.11 Identify work and tool safety 05.11.01Identify situations that can cause injury 05.11.02Identify safe work practices when working around fuel 05.11.03Identify safety practices for fuel storage containers 05.11.04Identify safety practices for natural or compressed gas vehicles 05.11.05Identify safety practices for hybrid vehicles 05.11.06Identify safety practices when working around an engine compartment 05.11.07Identify safety practices when working with glass 05.11.08Identify safety practices for welding 05.12 Identifying repair facility maintenance and emergency handling 05.12.01Identify potential hazard areas 05.12.02Identify safety considerations for hydraulic power systems 05.12.03Identify maintenance requirements for solvent recycling systems 05.12.04Identify safety requirements for vehicle lifts 05.12.05Demonstrate safe vehicle lift 05.12.06Identify spray booth maintenance requirements 05.12.07Identify maintenance requirements for shop compressor 05.12.08Identify emergency plan appropriate to the hazards in the workplace 05.13 Identifying workplace education 05.13.01Identify the three groups responsible for providing hazardous materials education 05.13.02Identify the requirements of each group/manufacturer, employer, employees Page 7 of 15
05.14 Identifying waste types 05.14.01Identify the hazardous waste produced by collision repair facilities 05.14.02Identify how the EPA groups hazardous waste generators 05.15 Identifying hazardous waste regulations 05.15.01Identify safety considerations when storing hazardous waste at the worksite 05.15.02Identify safety requirements for on-site hazardous waste containers 05.15.03Identify the types of hazardous waste that must be stored separately 05.15.04Identify how to safely handle empty storage drums 05.15.05Identify how to safely store used batteries 05.15.06Identify permanent disposal methods of hazardous waste 05.16 Identifying spray gun designs 05.16.01Identify spray gun parts 05.16.02Identify operation of spray gun 05.16.03Identify the differences between gravity feed and siphon spray guns operation 05.17 Demonstrate spray gun cleaning and maintenance 05.17.01Identify spray gun cleaning 05.17.02Identify spray gun lubrication 05.17.03Describe rebuilding a spray gun 05.17.04Demonstrate cleaning a spray gun 05.18 Demonstrating spray gun set up 05.18.01Describe spray gun set up 05.18.02Describe how to measure air cap pressure 05.18.03Describe fluid tip and nozzle parts 05.18.04Describe spray gun inlet air pressure 05.18.05Describe regulators and cheater valves 05.18.06Describe the difference between PSI and CFM 05.18.07Describe spray pattern balance 05.18.08Demonstrate spray gun set up 05.19 Demonstrating spray gun air requirements 05.19.01Desribe compressed air requirements 05.19.02Identify filtration equipment and compressed air contaminants 05.19.03Describe contaminated air problems and contaminated paint 05.20 Demonstrating compressed air requirements 05.20.01Describe qualities of compressed air required for refinishing 05.20.02Identify variables that may lead to a drop in air pressure 05.20.03Identify compressed air breathing equipment 05.20.04Demonstrate paint suit use 05.21 Describing spray stations 05.21.01Identify spray stations 05.21.02Identify the functions of a spray station 05.21.03Describe the different types of spray booths 05.22 Identifying spray booth adjustments 05.22.01Identify the variety of spray booth adjustments 05.22.02Describe the necessary settings of a spray booth 05.22.03Identify possile causes of improper air pressure 05.23 Identifying controls and settings of a spray booth 05.23.01Identify the three main cycles of a spray booth 05.23.02Identify the difference between drying and curing paint 05.23.03Identify other paint curing equipment 05.24 Describing spray booth maintenance 05.24.01Describe spray booth cleaning procedures 05.24.02Describe spray booth diagnostic equipment Page 8 of 15
05.24.03Describe spray booth lighting variables 05.25 Describing volatile organic compounds (VOC) national rules and regulations 05.25.01Define VOCs 05.25.02Describe the national and state rules and regulations of VOCs 05.26 Identifying measurement of VOC content 05.26.01Identify the amount of VOCs in paint products 05.26.02Identify where to locate VOC data 05.26.03Identify ways to cut down on VOCs 05.27 Describing paint mixing 05.27.01Describe the function of a mixing room 05.27.02Describe mixing ratios of paint materials 05.27.03Identify the tools used to mix refinish materials 05.27.04Define what viscosity is and describe the tools used to measure it 05.27.05Identify solvent recycles equipment 05.28 Identifying finishes and refinish materials 05.28.01Identify different types of OEM finishes that may be used on a vehicle 05.28.02Identify the different types of materials needed and used for refinishing 05.28.03Identify the multiple layers of materials used in the refinish process 05.28.04Identify the differences between single stage, basecoat/clearcoat, and tristage finish systems 05.28.05Identify the main functions of clearcoat 05.29 Developing a refinish plan 05.29.01Demonstrate finding the location of paint codes on vehicles 05.29.02Inspect eht paint surface for defects 05.29.03Demonstrate techniques used to identify paint defects 05.29.04Determine the number of layers/thickness of paint 05.29.05Demonstrate use of paint thickness tool 05.29.06Identify and correct condition of old finish 05.30 Demonstrating masking and removing parts (finish protection and removal of parts) 05.30.01Determine whether to mask off or remove parts 05.30.02Identify finish protection tools and materials 05.30.03Demonstrate taping and masking techniques 05.30.04Identify how to protect the finish from overspray 05.30.05Demonstrate overspray protection 05.31 Demonstrating finish and protection removal 05.31.01Identify paint film thickness 05.31.02Identify partial or complete finish removal 05.31.03Identify tools and materials used for paint removal 05.31.04Identify the problems that may be encountered during the paint removal process 05.31.05Identify how to protect adjacent parts 05.31.06Demonstrate part removal process 05.31.07Demonstrate protection of surrounding parts from the finish removal 05.31.08Demonstrate finish removal process 05.32 Demonstrating spray gun techniques 05.32.01Identify position of the spray gun to the work surface 05.32.02Identify travel speed of a spray gun 05.32.03Identify overlapping procedure 05.32.04Identify proper distance from work surface 05.32.05Identify trigger on and trigger off technique 05.32.06Demonstrate proper spray gun technique 05.33 Demonstrate substrate surface preparation 05.33.01Identify examples of substrates 05.33.02Identify the steps in preparing a substrate for top coating Page 9 of 15
05.33.03Identify scuffing 05.33.04Identify types of problems of previously refinished panels 05.33.05Identify a solvent test 05.33.06Identify a featheredge sanding technique 05.33.07Identify the procedures for E-coat surface preparation for topcoating 05.33.08Demonstrate feather edging and substrate preparation for topcoating 05.33.09Demonstrate E-coat surface preparation 05.34 Demonstrate preparing bare plastic 05.34.01Identify the types of plastic to be worked on 05.34.02Inspect cleaning procedures for plastic 05.34.03Identify which plastic needs flex additive 05.34.04Identify the preparation steps for priming 05.34.05Demonstrate preparing bare plastic for primer/sealer 05.35 Demonstrate preparing repaired palstic parts for refinishing 05.35.01Identify the cleaning steps for repaired plastic parts 05.35.02Identify the preparation steps before priming 05.35.03Identify the steps for priming repaired plastic parts 05.35.04Identify the steps for refinishing primed plastic parts 05.35.05Demonstrate preparing plastic parts for refinishing 05.36 Demonstrating primer and priming preparation on bare steel 05.36.01Identify the type of bare steel (galvanized or nongalvanized) 05.36.02Identify the proper cleaning technique for bare steel 05.36.03Identify the proper corrosion-resistant primer for bare steel 05.36.04Identify the sanding steps prior to topcoat application 05.36.05Demonstrate primer and priming preparation on bare steel 05.37 Demonstrating repaired steel priming and topcoating 05.37.01Identify the type of repaired steel (galvanized or nongalvanized) 05.37.02Identify the proper cleaning technique for repaired steel 05.37.03Identify the proper corrosion-resistant primer for repaired steel 05.37.04Identify the sanding steps prior to topcoat application 05.37.05Demonstrate preparing repaired steel parts for priming and topcoating 05.38 Demonstrating primer preparation and priming of bare and repaired aluminum parts 05.38.01Identify the proper cleaning technique for bare and repaired aluminum 05.38.02Identify the proper sanding procedure to remove the oxide 05.38.03Identify the proper corrosion-resistant primer for bare and repaired aluminum 05.38.04Identify the sanding steps prior to topcoat application 05.38.05Demonstrate primer preparation and priming of bare and repaired aluminum parts for topcoating 05.39 Demonstrating making a sprayout panel 05.39.01Identify how to make a sprayout panel 05.39.02Identify the use of hiding labels 05.39.03Identify the use of a sprayout panel 05.39.04Demonstrate making a sprayout panel 05.40 Identifying specialty spray areas 05.40.01Identify specialty spray areas 05.40.02Identify underhood or doorjamb color information location 05.40.03Identify procedures for refinishing doorjams and trunks 05.40.04Identify the location of interior color codes 05.40.05Identify the types of seam sealers 05.40.06Identify location of seam sealers 05.40.07Describe OEM appearance Page 10 of 15
Collision Repair II 06 Estimating 06.01 Identifying functions and types of damage reports 06.01.01Identify the function of a damage report 06.01.02Identify the types of damage reports 06.01.03Describe flat rate and labor rate 06.01.04Identify how to use different estimatng systems 06.02 Identifying customer and vehicle information 06.02.01Identify customer information 06.02.02Identify insurance information 06.02.03Identify repair facility information 06.02.04Identify vehicle information 06.03 Identifying assessing vehicle damage procedures 06.03.01Identify customer consultation function 06.03.02Identify the procedure for a visual inspection 06.03.03Identify how to locate structural damage 06.03.04Identify what an overhaul operation is 06.03.05Identify included and not-included operations 06.03.06Identify R&R and R&I operation 06.03.07Identify pre-existing damage 06.03.08Identify labor reductions and additions 06.03.09Identify user-determined items 06.04 Identifying refinishing operations 06.04.01Identify refinish operations 06.04.02Identify location of refinishing labor units 06.04.03Identify additional refinish operations 06.04.04Determine the type of finish on a vehicle 06.04.05Identify items relating to refinishing that need to be added to the damage report 06.04.06Identify additional operations to a damage report 06.04.07Identify corrosion protection 07 Frame and unibody construction and repair 07.01 Identifying vehicle construction 07.01.01Identify terms related to vehicle construction and define 07.01.02Identify frame-body (conventional frame) construction 07.01.03Identify unibody construction 07.01.04Identify evolution of US cars 07.01.05Identify torque boxes and pinch welds 07.01.06Identify characteristics and uses of high-strength steel 07.02 Identifying damage types 07.02.01Identify terms related to damage types and define 07.02.02Identify principles of damage analysis 07.02.03Identify damage types 07.03 Identifying measuring systems and damage analysis 07.03.01Identify terms related to measuring systems and define 07.03.02Identify principles of self-centering gauges 07.03.03Identify principles of tram gauges 07.03.04Identify the principles of a universal measuring system 07.03.05Identify principles of computerized measuring systems 07.04 Measuring damage and planning repair Page 11 of 15
07.04.01Prepare vehicle for analysis 07.04.02Install and read gauges 07.04.03Make a repair plan 07.04.04Analyze damage using tram and self-centering gauges 07.05 Identifying frame repair equipment and techniques 07.05.01Identify frame repair terms and define 07.05.02Identify pulling and anchoring equipment 07.05.03Describe basic frame straightening units 07.06 Demonstrate straightening and repair techniques 07.06.01Identify basic frame repair techniques 07.06.02Identify sequence for straightening frame damage 07.06.03Identify basic pulls and pushes 07.06.04Identify safety precautions to observe while using frame straightening equipment 07.06.05Demonstrate safety procedures to follow when using frame straightening equipment 07.06.06Demonstrate relieving stress in structural steel 07.06.07Prepare repair sequence plan 07.06.08Straighten and align structural damage 07.06.09Perform stress test 07.07 Demonstrate splicing a structural part 07.07.01Identify terms related to splicing and sectioning and define 07.07.02Identify general principles of full frame replacement 07.07.03Identify general principles of unibody sectioning 07.07.04Identify principle structural components which can be sectioned 07.07.05Identify basic principles of sectioning body-over frame 07.07.06Identify approved welds and welding procedures for the unibody 07.07.07Demonstrate sectioning structural parts 08 Refinishing - Advanced 08.01 Identifying how color and light are related 08.01.01Identify the characteristics of color and light 08.01.02Identify metallics and how they reflect light 08.01.03Identify the Metamerism Effect 08.02 Performing vehicle color evaluation 08.02.01Identify vehicle color evaluation process 08.02.02Identify value, hue and chroma 08.02.03Identify vehicle color variances 08.02.04Perform color evaluation using basecoat/clearcoat 08.02.05Perform color evaluation using tri-coat finish 08.03 Identifying tinting 08.03.01Identify when to tint to achieve a blendable color match 08.03.02Identify how to tint to achieve a blendable color match 08.04 Identifying the causes and effects of application problems 08.04.01Identify the causes and effects of application problems when refinishing 08.04.02Identify cures for application problems when refinishing 08.05 Apply refinishing materials 08.05.01Identify the application process when applying refinishing materials 08.05.02Blend basecoat and clearcoat a panel 08.05.03Blend tri-coat and clearcoating a panel 08.06 Identify new vehicle advanced refinishing technologies 08.06.01Identify advanced refinishing technologies for vehicles 08.07 Identifying waterborne refinish materials 08.07.01Identify characteristics of waterborne refinish materials Page 12 of 15
08.07.02Identify the advantages of waterborne refinish materials 08.08 Prepare surface and apply waterborne refinishing material 08.08.01Identify surface preparation waterborne refinishing 08.08.02Identify spray gun requirements 08.08.03Apply waterborne refinishing materials 08.08.04Identify how waterborne refinishing materials dry 08.08.05Clean a waterborne spray gun 08.09 Identifying waterborne storage and waste disposal recommendations and waterborne conversion procedures 08.09.01Identify waterborne storage recommendations 08.09.02Identify waste disposal recommendations 08.09.03Identify waterborne conversions procedures 08.10 Identifying finish inspection 08.10.01Identify inspection tools 08.10.02Identify types of finish defects 08.11 Demonstrate finish defect removal methods 08.11.01Identify overspray removal methods 08.11.02Identify nib sanding 08.11.03Identify orange peel removal methods 08.11.04Demonstrate finish defect removal 08.12 Identifying vehicle interior and exterior final detailing procedures 08.12.01Identify interior detailing steps 08.12.02Identify exterior detailing steps 09 Plastic repair 09.01 Identify classifications of plastic parts 09.01.01Identify thermoset 09.01.02Identify thermoplastic 09.02 Identify the type of plastics 09.02.01Identify how to determine the type of plastic 09.02.02Identify ISO codes 09.03 Identify the different tests to determine plastic type 09.03.01Identify a float test 09.03.02Identify a sand test 09.03.03Identify a flexibility 09.03.04Identify the plastic part flexibility classifications 09.04 Demonstrate part reshaping and stress relieving techniques 09.04.01Identify part reshaping and stress relieving techniques 09.04.02Demonstrate part reshaping and stress releasing techniques 09.05 Identify plastic welding equipment 09.05.01Identify plastic welding equipment 09.05.02Identify plastic welding equipment parts 09.05.03Identify plastic welding equipment cleaning 09.05.04Identify plastic welding rod selection identification 09.06 Demonstrate plastic welding preparation 09.06.01Identify plastic welding cleaning steps 09.06.02Identify plastic welding area tapering 09.06.03Identify plastic welding area reinforcement procedures 09.06.04Demonstrate plastic welding preparation steps 09.06.05Demonstrate plastic welding area reinforcement (temporary and permanent) 09.07 Demonstrate types of plastic welds 09.07.01Identify fusion weld Page 13 of 15
09.07.02Identify adhesion weld 09.07.03Demonstrate a fusion weld 09.07.04Demonstrate an adhesion weld 09.08 Identify polyethylene welding repair 09.08.01Identify polyethylene welding repair areas 09.08.02Identify polyethylene welding repair steps 09.08.03Identify polyethylene welding repair issues 09.09 Identify polypropylene welding repair 09.09.01Identify polypropylene welding repair areas 09.09.02Identify polypropylene welding repair steps 09.10 Perform TPO (thermoplastic olefins) welding repair 09.10.01Identify TPO welding repair areas 09.10.02Identify TPO welding repair steps 09.10.03Identify TPO welding repair issues 09.10.04Identify welding repair using a universal welding ribbon 09.10.05Perform a welding repair using a universal welding ribbon 09.11 Performs ABS (acrylonitrile butadiene styrene) welding repair 09.11.01Identify ABS welding repair areas 09.11.02Identify ABS welding repair steps 09.11.03Identify ABS welding repair issues 09.11.04Perform an ABS welding repair 09.12 Demonstrate polyurethane welding techniques 09.12.01Identify polyurethane welding repair area 09.12.02Identify polyurethane welding repair steps 09.12.03Identify polyurethane welding repair issues 09.12.04Demonstrate polyurethane welding repairs 09.12.05Demonstrate polyurethane mounting tab repairs 09.13 Identify polycarbonate welding repair techniques 09.13.01Identify polycarbonate welding repair areas 09.13.02Identify polycarbonate welding repair steps 09.13.03Identify polycarbonate welding repair issues 09.14 Demonstrate plastic repair filler applications 09.14.01Identify when to use fillers on plastic repairs 09.14.02Identify the types of fillers used for plastic repairs 09.14.03Identify the steps to apply fillers on plastic repair filler 09.14.04Demonstrate application of plastic repair fillers 09.15 Identify plastic repair materials for non-fiber-reinforced plastics 09.15.01Identify the three ways non-fiber-reinforced plastics can be repaired 09.15.02Identify the steps to repair non-fiber-reinforced plastics 09.15.03Identify plastic repair materials that are considered adhesives 09.15.04Identify plastic repair materials that are considered fillers 09.16 Identify one-sided damage surface preparation 09.16.01Identify the procedure (steps) for a part that has one-sided damage 09.17 Identify adhesion enhancement methods 09.17.01Identify adhesion promoter material 09.17.02Identify flame treatment techniques 09.18 Identify dual cartridge preparation 09.18.01Identify dual cartridge material preparation procedure 09.19 Demonstrate one-sided plastic repair 09.19.01Identify the steps for one-sided plastic repairs 09.19.02Demonstrate a one-sided repair on a non-fiber-reinforced plastic part 09.20 Demonstrate two-sided damage surface preparation Page 14 of 15
09.20.01Identify the procedure (steps) to repair a part that has two-sided damage 09.20.02Demonstrate the preparation to repair a two-sided damaged plastic part 09.21 Repairing the backside of a two-sided plastic part 09.21.01Identify the steps for repairing the backside of a two-sided plastic part 09.21.02Repair the backside of a two-sided repair of a plastic part 09.22 Repairing the front side of a two-sided plastic part 09.22.01Identify the steps for repairing the front side of a two-sided repair of a plastic part 09.22.02Demonstrate the repair of a plastic part 09.23 Repair the mounting area and tab reconstruction repair procedure of a plastic part 09.23.01Identify the steps for repairing the mounting area and tab reconstruction repair for a plastic part 09.23.02Repair mounting area and tab reconstruction on a plastic part 09.24 Demonstrate refinishing non-fiber-reinforced plastics 09.24.01Identify refinishing issues on non-fiber-reinforced plastics 09.24.02Identify paint makers recommendations for undercoat products 09.24.03Identify the different refinishing products for proper adhesion 09.24.04Demonstrate refinishing non-fiber-reinforced plastic parts 09.25 Identify fiber-reinforced plastic manufacturing process 09.25.01Identify FRP (Fiber-Reinforced Polyester) and SMC (Sheet Molded Compound) manufacturing processes 09.26 Demonstrate a one-sided damaged surface preparation and repair steps for a SMC panel 09.26.01Identify the preparation steps and repair of a one-sided FRP (Fiber-Reinforced Polyester) panel 09.26.02Demonstrate preparation of a one-sided FRP panel 09.26.03Demonstrate a one-sided repair of an FRP panel 09.27 Demonstrate a two-sided damaged surface preparation and the repair steps for a SMC panel 09.27.01Identify the preparation steps and repair of a two-sided FRP (Fiber-Reinforced Polyester) panel 09.27.02Demonstrate the two-sided preparation of an FRP panel 09.27.03Demonstrate the two-sided repair of an FRP panel 09.28 Demonstrate mounting area and tab reconstruction techniques 09.28.01Identify mounting area and tab reconstruction steps to repair an FRP panel 09.28.02Demonstrate mounting area and tab reconstruction repair technique (steps) on an FRP panel 09.29 Demonstrating refinishing fiber-reinforced plastics 09.29.01Identify refinishing issues of fiber-reinforced plastics 09.29.02Identify paint makers recommendations for undercoat products 09.29.03Identify the refinishing products recommended for proper adhesion for fiber-reinforced plastic parts 09.29.04Demonstrate refinishing fiber-reinforced plastic parts Page 15 of 15