SPARE PARTS BOOK Front Axle Sisu Axles, Inc. Autotehtaantie 1 PO Box 189 FIN-13101 Hameenlinna Finland Phone +8 20 2999 Fax +8 20 2900 16.8.2012 1
Axle L96 2 22 2 7 8 9 10 20 21 1 26 27 22 2 23 19 13 21 3 18 12 13 6 17 18 16 1 19 1 16 19 SSDPAXV3.DS 16.8.2012 2
Axle L96 Item Qty. Order no. Description Note 1 1 3-203-3222 Diff. Carrier Assembly 1.09, HS1600, w/o lock 1 1 3-203-3223 Diff. Carrier Assembly 1.09, DIN180, w/o lock 1 1 3-203-3227 Diff. Carrier Assembly 1.09, ISO-T10, w/o lock 1 1 3-203-3282 Diff. Carrier Assembly 16.7, HS1600, w/o lock 1 1 3-203-3283 Diff. Carrier Assembly 16.7, DIN180, w/o lock 1 1 3-203-3287 Diff. Carrier Assembly 16.7, ISO 8667-T10, w/o lock 1 1 3-203-3292 Diff. Carrier Assembly 20.78, HS1600, w/o lock 1 1 3-203-3293 Diff. Carrier Assembly 20.78, DIN180, w/o lock 1 1 3-203-3297 Diff. Carrier Assembly 20.78, ISO 8667-T10, w/o lock 2 16 90303-1607 Hex Screw M16x0, 10.9 3 1-3-0600 Axle housing Welded 3 1 1-3-00 Axle housing Cast 1 90831-2139 Diff. Carrier Assembly Up to No. 00702, 2/2000 1 90873-22109 Diff. Carrier Assembly M22x1., From No. 00703, 2/2000) 1 91201-2210 Seal ring From No. 00703, 2/2000 901-290 Rivet D2.9x 6 1 91600-208 Name plate 7 2 901-290 Rivet D2.9x 8 1 13-227-0800 Mounting Plate 9 922-06010 Plastic Pipe 9./1. mm 0. m 10 1 9222-01603 Hose clamp 10 1 91978-30901 Binding screw R3/8"/D10 30 903-108 Allen Screw M1x0 12 2 1-991-0610 Spacer ring 13 2 10-27-0010 Spacer plate s=10 mm, 2 mm holes 1 1 10-21-310 Tie rod arm LH, for cambered tie rod 1 1 0-21-610 Tie rod arm LH, For straight tie rod 1 1 10-21-300 Tie rod arm RH, for cambered tie rod 1 1 0-21-600 Tie rod arm RH, For straight tie rod 16 903-28 Allen Screw M2x100 17 2-01-0012 Steering cylinder 18 160-30-0062 Ball Joint Assembly Includes nut (19) and cotter pin 19 906-23 Nut M2x1. 19 90621-03 Split pin Dx 20 1 0-201-9791 Tie rod assy 190mm, straight (from /2000) 20 1 0-2-8 Tie rod Cambered, up to /2000 21 90301-1703 Hex Screw for cambered tie rod 21 2 90303-12603 Hex Screw For straight tie rod 22 2 9002-12193 Nut For straight tie rod 22 900-1227 Nut for cambered tie rod 23 1 09-130-2031 Binding screw For -8 tie rod 2 1 160-30-00 Ball Joint Assembly M30x1. LH thread, for -8tie rod 2 1 160-30-0193 Ball Joint Assembly LH thread, for straight tie rod 2 1 906-23 Nut M2x1. 2 1 90621-03 Split pin Dx 2 1 160-30-00 Ball Joint Assembly M30x1. RH thread, for -8 tie rod 2 1 160-30-0183 Ball Joint Assembly RH thread M30x1., for straight tie rod 2 1 906-23 Nut M2x1. 2 1 90621-03 Split pin Dx 26 2-92-1310 Bracket For cast axle housing 27 6 90303-1207 Hex Screw M12x0 16.8.2012 3
Ball Joint Assembly L3 160-30-00 & -00 1 2 3 6 10 7 12 13 8 9 DEB_KNIV.DS 16.8.2012
Ball Joint Assembly L3 160-30-00 & -00 Item Qty. Order no. Description Note 0 1 160-30-00 Ball Joint Assembly LH, LH Thread, includes all items 0 1 160-30-00 Ball Joint Assembly RH, RH Thread, includes all items 1 1 10-227-03 Cover 2 1 920-260 Disc spring D0/2.x1. 3 1 90700-29001 Spacer plate D29/0x2 2 10-22-000 Ball seat 1 090-00-0390 Needle roller D3x2. 6 1 10-229-1310 Ball stud D0 7 1 10-221-0810 Balljoint housing RH Thread (for 160-30-00) 7 1 10-222-0810 Balljoint housing LH Thread (for 160-30-00) 8 1 090-610-2610 Dust membrane 9 1 906-23 Nut M2x1. 10 1 90621-0323 Split pin Dx32 1 90621-03 Split pin Dx 12 1 9102-10003 Grease nipple M10x1, Straight (for 160-30-00) 12 1 9102-103 Grease nipple M10x1, º (for 160-30-00) 13 1 9121-06060 Shield hat 1 1 160-80-00 Service kit Includes items 1-6 & 8-12 16.8.2012
Hub/Drive Shaft L179 7 6 3 2 1 1 12 13 10 9 19 18 17 1 16 20 0 1 39 3 33 32 31 30 29 28 27 26 2 2 23 22 21 3 2 3 39 0 1 DEB_NAP2.DS 16.8.2012 6
Hub/Drive Shaft L179 Item Qty. Order no. Description Note 1 2-02-0181 Axle Shaft L=72 2 2 099-20-8000 Lock nut M0x1. 3 2 099--0000 Lock washer D0/7x1.2 2 099--0010 washer D0/7x 2 090-010-020 Deep groove ball bearing 6 2 922-06001 Shaft seal D60/7x8 7 2 921-06001 Seal ring ID 60 9 2 090-160-020 Sleeve D0/60x0 10 2 092-93-030 Retainer ring D0x2 2 092-97-8000 Retainer ring D80x2. 12 2-33-0200 Shield ring For double shaft seals 13 922-06001 Shaft seal D60/7x8 1 2 090-060-600 Needle bush D60/72x2 1 2 922-1003 Shaft seal D10/16x1 16 2 917-0101 T. Roller bearing 17 20 10-9-210 Wheel bolt L=93 mm 18 2 --010 Wheel hub 19 20 0-916-1610 Wheel nut M22x1. 20 8 90303-12303 Hex Screw M12x30 21 2 13-16-0010 Spacer ring D90/8x1 22 NLA 099-19-1001 Shim s=0.10 mm, D91/108, Ms 22 NLA 099-19-1002 Shim s=0.20 mm, D91/108, Ms 22 NLA 099-19-1003 Shim s=0.0 mm, D91/108, Ms 22 ar 90731-09020 Shim s=0.20 mm, D90x0, St 22 ar 90731-09030 Shim s=0.30 mm, D90x0, St 22 ar 90731-0900 Shim s=0.0 mm, D90x0, St 23 2 917-001 T. Roller bearing 2 2 91720-22001 Retainer ring D220x3 2 2-271-0800 Ring gear hub 26 2 099-8-0010 washer D80/100x2 27 2 099-8-0000 Lock washer D80/2x1,7 28 2 907-0800 Lock nut M80x2 29 2 1-261-1600 Ring gear 30 2 092-93-710 Retainer ring D7x1. 31 2 1-2-1000 Sun gear 32 2 092-93-710 Retainer ring D7x1. 33 2 090-12-600 O-ring D26x2 3 10 90303-10203 Hex Screw M10x20 2 1-29-00 Lock plate 2-1-0810 Planet carrier 20 090-3-020 Spacer plate D7/x1. 260 090-00-030 Needle roller D.762x28. 39 10 1-21-1000 Planet gear 0 10 900-7602 O-ring D76x2. 1 10 1-21-1000 Planet gear shaft 2 2-0-0071 Planetary gear 3 2 91201-2210 Seal ring D22/27x1. Cu 2 90871-22193 Plug screw M22x1., hex head 16.8.2012 7
Hub/Drive Shaft L99 Reinforced Axle Shaft 7 6 3 2 1 1 12 13 10 9 19 18 17 1 16 20 0 1 39 3 33 32 31 30 29 28 27 26 2 2 23 22 21 3 2 3 39 0 1 DEB_NAP2.DS 16.8.2012 8
Hub/Drive Shaft L99 Reinforced Axle Shaft Item Qty. Order no. Description Note 1 2 1-02-001 Axle Shaft Reinforced 2 099-20-8000 Lock nut M0x1. 3 0 0 Not installed 2 90700-0001 washer D0/7x 2 090-010-020 Deep groove ball bearing 6 2 922-06001 Shaft seal D60/7x8 7 2 921-06001 Seal ring ID 60 9 2 090-160-020 Sleeve D0/60x0 10 2 092-93-030 Retainer ring D0x2 2 092-97-8000 Retainer ring D80x2. 12 2-33-0200 Shield ring For double shaft seals 13 922-06001 Shaft seal D60/7x8 1 2 090-060-600 Needle bush D60/72x2 1 2 922-1003 Shaft seal D10/16x1 16 2 917-0101 T. Roller bearing 17 20 10-9-210 Wheel bolt L=93 mm 18 2 --010 Wheel hub 19 20 0-916-1610 Wheel nut M22x1. 20 8 90303-12303 Hex Screw M12x30 21 2 13-16-0010 Spacer ring D90/8x1 22 NLA 099-19-1001 Shim s=0.10 mm, D91/108, Ms 22 NLA 099-19-1002 Shim s=0.20 mm, D91/108, Ms 22 NLA 099-19-1003 Shim s=0.0 mm, D91/108, Ms 22 ar 90731-09020 Shim s=0.20 mm, D90x0, St 22 ar 90731-09030 Shim s=0.30 mm, D90x0, St 22 ar 90731-0900 Shim s=0.0 mm, D90x0, St 23 2 917-001 T. Roller bearing 2 2 91720-22001 Retainer ring D220x3 2 2-271-0800 Ring gear hub 26 2 099-8-0010 washer D80/100x2 27 2 099-8-0000 Lock washer D80/2x1,7 28 2 907-0800 Lock nut M80x2 29 2 1-261-1600 Ring gear 30 2 092-93-710 Retainer ring D7x1. 31 2 1-2-1000 Sun gear 32 2 092-93-710 Retainer ring D7x1. 33 2 090-12-600 O-ring D26x2 3 10 90303-10203 Hex Screw M10x20 2 1-29-00 Lock plate 2-1-0810 Planet carrier 20 090-3-020 Spacer plate D7/x1. 260 090-00-030 Needle roller D.762x28. 39 10 1-21-1000 Planet gear 0 10 900-7602 O-ring D76x2. 1 10 1-21-1000 Planet gear shaft 2 2-0-0071 Planetary gear 3 2 91201-2210 Seal ring D22/27x1. Cu 2 90871-22193 Plug screw M22x1., hex head 16.8.2012 9
Steering Knuckle L80 1 2 6 3 8 2 23 7 9 10 12 13 1 1 29 28 16 31 30 20 21 2 22 32 33 3 39 1 0 DEBOAIK3.DS 16.8.2012 10
Steering Knuckle L80 Item Qty. Order no. Description Note 1 8 90303-16307 Hex Screw 2 0 Not used 3 2 10-123-10 King pin cover 6 9121-06060 Shield hat 6 9102-10003 Grease nipple M10x1, Straight 6 2 179-61-10 Breather pipe l=0. m 7 2 9190-010 Pipe joint M10x1, 6 mm 8 2 099-607-600 Spacer ring D9/76.3x21. 9 ar 099-18-00 Shim (s=0.10 mm) 9 ar 099-18-0012 Shim (s=0.20 mm) 9 ar 099-18-0013 Shim (s=0.0 mm) 10 2 090-0-130 Bearing inner race 2 090-120-9300 Bearing outer race 12 2 10-121-1200 King pin 13 2 090-721-700 Protective cup D7/93.3x7 1 2 090-00-7000 Gamma-seal D70/90x. 1 2 090--20 O-ring D120,0 x 2,0 NBR 70 16 2-7-0610 Swivel head Steel, R88x1x30deg 20 2 10-29-0 Stop screw Total L=.mm 21 2 099-1-6000 Spacer ring s = 2.0 22 2 099-1-6001 Spacer ring s = 3.0 23 2 10-29-100 Stop screw Total L=80mm 23 2 10-29-1700 Stop screw Total L=100mm 2 2 9002-1623 Nut M16 2 1 --0700 Steering knuckle LH 2 1 --0710 Steering knuckle RH 28 2 901-9230 O-ring 19.2x3, sursession for 901-90030 29 2 13-871-0100 Shield 30 2 901-33026 O-ring 133x2.62 31 2 0-1-00 Sliding Ring Supersession for 10-1-0712 32 90303-08123 Hex Screw M8x12 33 2 090-722-00 Protective cup D70./109.6x. 3 2 090-1-9200 Seal plate D92/108x 2 090-00-7000 Gamma-seal D70/90x. 2 090-722-10 Protective cup D72/1.1x. 2 10-121-1200 King pin 2 090-0-10 Bearing inner race 39 2 090-121-10 Bearing outer race 0 2 10-123-1010 King pin cover 1 8 90303-16307 Hex Screw M16x30 16.8.2012
Differential Carrier Assy (1) L269 2 1 3 6 7 8 12 13 9 10 1 17 18 1 16 3 30 32 33 20 21 31 27 28 29 23 19 2 2 22 26 BTHVPIL.DS 16.8.2012 12
Differential Carrier Assy (1) L269 Item Qty. Order no. Description Note 1 1 90621-633 Split pin 6.3x63 2 1 906-263 Nut M2x1. 3 1 9070-3069 washer D3/80x6 1 1-916-20 Flange HS1600 1 1-918-000 Flange HS1700-1800 1 1-918-001 Flange ISO 8667 - T180 1 1-97-0101 Flange DIN180 1-916-301 Flange ISO 8667 - T10 1 090-7-9000 Shield 6 1 090-00-900 V-ring VS-9, Up to serial No 12786 (6/200) 7 1 922-0808 Shaft seal D8/10x13/20, Since serial No. 12787 (6/200) 7 1 922-080 Shaft seal D8/10x13, Up to serial No 12786 (6/200) 8 1 090-0-670 Bearing inner race 9 1 090-121-00 Bearing outer race 10 901-290 Rivet D2.9x 1 91600-208 Name plate 12 1 90871-22193 Plug screw M22x1., hex head 13 1 91201-2210 Seal ring D22/27x1. Cu 1 1 13-210-1 Differential Carrier Without differential lock 1 ar 099-7-1026 Spacer ring (l=3.70) 1 ar 099-7-1027 Spacer ring (l=3.72) 1 ar 099-7-1028 Spacer ring (l=3.7) 1 ar 099-7-1029 Spacer ring (l=3.76) 1 ar 099-7-1030 Spacer ring (l=3.78) 16 ar 099-17-1000 Shim (s=0.30) 16 ar 099-17-1001 Shim (s=0.0) 16 ar 099-17-1002 Shim (s=0.0) 17 ar 90731-12010 Shim (s=0.1) 17 ar 90731-12020 Shim (s=0.2) 17 ar 90731-1200 Shim (s=0.) 17 ar 90732-12010 Shim (s=1.0) 18 1 090-00-7001 T. Roller bearing 19 1 3-310-1 Diff. case assy Without diff. lock, FR < 12.2 19 1 3-310-61 Diff. case assy Without diff. lock, FR => 12.2 20 12 900-1627 Nut M16 self locking 21 12 90710-1707 washer D17/30 22 9060-08 Pin Ø8x1 23 2 13-21-2180 Bearing Case Half Not Servised Separately 2 2 13-227-0610 Lock plate 2 90303-08163 Screw M8x16 26 90301-207 Hex Screw M20x130 27 1 13-331-1701 Spider 28 13-31-1710 Pinion gear 29 13--1010 Thrust washer D29./63 30 1 3-1-0 Side gear 31 1 3-6-000 Thrust washer D80/0x3, w/o diff lock 32 1 3-1-0 Side gear 33 1 3-6-000 Thrust washer D80/0x3 3 1 13-20-2921 Ring and pinion gear set 8/31 Final Ratio 1.09 3 1 13-20-2961 Ring and pinion gear set 9/31 Final Ratio 12.2 3 1 13-20-2981 Ring and pinion gear set 9/1 Final ratio 16.7 3 1 13-20-2991 Ring and pinion gear set 7/0 Final ratio 20.78 12 903-16298 Allen Screw M16x120, FR => 12.2 12 903-16398 Allen Screw M16x130, FR < 12.2 2 090-0-9000 Bearing inner race 2 090-121-700 Bearing outer race 2 13-226-0012 Adjusting nut D19 16.8.2012 13
Brakes L69 0 3 2 1 1 8 7 6 12 13 1 16 18 17 10 9 8 9 19 20 23 21 39 22 2,3 7 2 33 1 32 0 26 27 28 3 29 30 2 3 6 31 32 1 32 33 3 39 3,2 SSDPJAV2.DS 16.8.2012 1
Brakes L69 Item Qty. Order no. Description Note 1 2 900-1627 Nut M16 self locking 2 10 920-18330 Disc spring Supercedes item 920-18323 3 2 16-20-19 Slack adjuster 7" (178 mm), straight, manual 3 1 16-20-20 Slack adjuster RH, 1 mm, offset 6, manual 3 1 16-20-2021 Slack adjuster LH, 1 mm, offset 6, manual 3 1 16-30-09 Slack adjuster RH, 1 mm, offset 6, autom. 3 1 16-30-0921 Slack adjuster LH, 1 mm, offset 6, autom. 2 9102-08003 Grease nipple M8x1 2 9121-06060 Shield hat 6 16-91-0270 Retainer sleeve 7 2 922-0201 Shaft seal D2/x8 8 2 090-060-220 Needle bush D2/2x20 9 2 9002-08133 Nut M8 10 2 9070-0823 washer D8./17x1.6 2 9070-0823 washer D8./17x1.6 12 2 9002-08133 Nut M8 13 2 90177-0120 Stud bolt M12/M8, L=60 1 2 9002-12193 Nut M12 1 2 16-221-1010 Bearing housing 16 2 090-060-220 Needle bush D2/2x20 17 2 922-0201 Shaft seal D2/x8 18 2 91726-306 Support ring D3/6x3 19 1 16-2-7800 S-cam shaft LH 19 1 16-2-7900 S-cam shaft RH 20 1 16-131-6300 Dust Shield LH 20 1 16-131-6310 Dust Shield RH 21 2 9077-101 Shield plug D10/16 22 12 90303-08123 Hex Screw M8x12 23 09-3-2000 Shield plug D33/ 2 6 99-601-8900 Bush 2 9202-30002 Return spring 26 6 90303-12603 Hex Screw M12x60 27 6 9070-13023 washer D13/2x2. 28 2 903-16608 Allen Screw M16x60 29 90313-16308 Allen Screw M16x30 30 90303-10203 Hex Screw M10x20 31 2 16-331-000 Anchor support 32 8 90-313-2091 Sleeve Sub. for 090-313-2090 33 16-1-000 Brake shoe 180 mm 3 6-1-6 Brake lining 6-1-601 Brake lining 96 9101-00819 Rivet 16-1-0700 Roller Supersedes 16-1-0610 90602-00 Spring cotter Dx0 39 16-3-0201 Pin Supersedes 16-3-0200 0 16-31-1210 Anchor bolt W/o grease nipple 1 8 906-212 O-ring D,2x3 Viton 6-306-00 Brake shoe assy 2 6-0-301 Brake lining set for one wheel Ø10x180, FO76 6 2 6-0-302 Br. lining set(over size) for one wheel Ø10x180, FO76 7 2 16-3-700 Brake drum 8 1 16-7-3100 Chamber bracket RH, for 16/178 mm straight slack adjuster 8 1 16-7-30 Chamber bracket LH, for 16/178 mm straight slack adjuster 8 1 16-7-00 Chamber bracket RH, 1 mm, offset 6 8 1 16-7-10 Chamber bracket LH, 1 mm, offset 6 9 903-2008 Allen Screw M20x0 0 2 172-101-2 Brake chamber 30", L=89, Knorr, Yoke set 92-801-090 0 2 172-103-3131 Spring Brake Chamber 2"/2", L=89, Knorr, Yoke set 92-801-080 0 2 72-101-212 Brake chamber 30", L=89, Arfesan, Yoke set 92-801-090 0 2 72-103-3132 Spring Brake Chamber 2"/2", L=89, Arfesan, Yoke set 92-801-080 16.8.2012 1