CP Factory / CP Lab. Manual application module idrilling. Festo Didactic

CP Factory / CP Lab Manual application module idrilling Festo Didactic CP Factory / CP Lab 06/2017

Order-No.: Date: 06/2017 Layout: 06/2017, Schober Filename: CP-AM-iDRILL-GB-A001.doc Festo Didactic SE, 73770 Denkendorf, Germany, 2017 Internet: www.festo-didactic.com E-Mail: did@de.festo.com Note Where only pronouns such as he and him are used in this manual, these pronouns are of course intended to refer to both male and female persons. The use of a single gender should not be construed as gender discrimination; it s intended solely to make the manual easier to read and the formulations easier to understand. Intended use This installation was developed and manufactured for use in basic and further training in the fields of automation and communications. The training company and/or the training staff must ensure that the trainees observe the safety precautions. Festo Didactic accepts no liability for injury or harm to trainees, the training company and/or any third parties occurring when the installation is used for any purpose apart from training, except Festo Didactic has caused such injury or harm intentionally or by grossly negligence. At CP factory installations, it is not permissible to experiment with hazardous live voltages. Reproduction, distribution and utilisation of this document, as well as the communication of its contents to others without explicit authorisation, are prohibited. Offenders shall be held liable for payment of damages. All rights reserved, in particular the right to file patent, utility model and registered design applications. Furthermore this manual describes setup and possible uses of the singular stations. It contains all information and data required for commissioning, maintenance and operation. 2 Festo Didactic CP Factory / CP Lab application module drilling

Content Content 1 General safety instructions 5 1.1 Pictograms 6 1.2 Safety sockets 7 1.3 Note to electrical access of facility 7 1.4 Handling the system 8 1.4.1 Dangers in handling the machine 8 1.4.2 Safety precautions in standard operation 8 1.4.3 Dangers due to electric current 8 1.4.4 Dangers due to pneumatic energy 8 1.4.5 Maintenance Servicing Malfunction removal 8 1.4.6 Organizational measures 9 1.5 Personnel 9 1.5.1 Notes on personnel 9 1.5.2 Training operations 9 1.5.3 Outside training operations 9 1.6 Obligations of the operating company 9 1.7 Obligations of the trainees 9 2 Introduction 10 2.1 Warranty and liability 10 2.2 Important notes 10 3 Technical data 11 4 Design and function 12 4.1 Transport 12 4.2 Set up 12 4.2.1 General information 12 4.3 The application module idrilling 13 4.4 Function 15 4.5 Process description 16 4.6 Electrical Connections 17 4.6.1 CECC I/O assignment 17 5 Start up 19 5.1 Workstation 19 5.2 Mechanical Setup 19 5.2.1 Connection of application module 20 5.2.2 Pneumatic port of application module 22 5.2.3 Electrical connection of application modules 22 5.3 Adjusting the sensors 23 5.3.1 Through-beam sensor (Workpiece detection) 23 5.3.2 Proximity Switch (X-axis cylinder) 25 5.3.3 Proximity switch (Z-axis) 27 5.4 Adjusting the one-way flow control valves 29 5.5 Visual inspection 30 6 Operation 31 6.1 General operating instructions 31 Festo Didactic CP Factory / CP Lab application module drilling 3

Content 6.1.1 Conduct instructions 31 6.1.2 Operating instructions 31 6.2 Sequence description of the application module drilling 31 6.3 Setting the application module drilling at HMI 35 6.4 Transitions of the application module 37 6.5 Parameter of application 38 4 Festo Didactic CP Factory / CP Lab application module drilling

General safety instructions 1 General safety instructions The laboratory or the classroom must be equipped in accordance with EN 50191: An emergency off device must be provided. At least one emergency off device must be located within, and one outside of the test area. The test area must be secured against unauthorised start-up. For example with a key switch The test area must be protected by residual current devices (RCDs). Type B residual current circuit breaker with a residual current rating of 30 ma The test area must be protected by overcurrent protection devices. Fuses or circuit breakers The test area must be overseen by a supervisor. A supervisor is a qualified electrician or a person who has received appropriate instruction, has knowledge of the respective safety requirements and safety regulations and whose training has been accordingly documented. No damaged or defective devices may be used. Damaged devices must be barred from further use and removed from the test area. General requirements for safe operation of the devices: Do not lay cables over hot surfaces. Hot surfaces are identified with a corresponding warning symbol. Maximum permissible current loads for cables and devices must not be exceeded. Always compare the current ratings of the device, the cable and the fuse. In the event that these are not the same, use a separate upstream fuse in order to provide appropriate overcurrent protection. Devices with an earth terminal must always be grounded. If an earth connection (green-yellow laboratory socket) is available, it must always be connected to protective earth. Protective earth must always be connected first (before voltage), and must always be disconnected last (after voltage). If not otherwise specified in the technical data, the device is not equipped with an integrated fuse. Festo Didactic CP Factory / CP Lab application module drilling 5

General safety instructions 1.1 Pictograms This document and the described hardware include warnings concerning possible hazards which may arise if the system is used incorrectly. The following pictograms are used: Warning Non-observance of this pictogram may result in serious personal injury or damage to property. Caution Non-observance of this pictogram may result in personal injury or damage to property. Warning This pictogram indicates that the device must be switched off and its mains plug must be removed from the electrical outlet before installation, repair, maintenance and cleaning work. Observe the manual, in particular all safety instructions. Nonobservance may result in severe personal injury or damage to property. Warning This pictogram indicates danger of being burned if hot surfaces (up to roughly 85 C) are touched. Important This symbol emphasizes important information for correct machine handling. Failure to pay attention to this symbol may result in damages to the machine or to its surroundings. i Information This symbol indicates operational tips and especially useful directions. This symbol assists you to make optimal use of all of your machine s functions. 6 Festo Didactic CP Factory / CP Lab application module drilling

General safety instructions 1.2 Safety sockets If not otherwise specified in the technical data, the following colour codes apply to the power supply and signal connections for components included in Festo Didactic s learning system for automation and technology. Colour Function Colour Function Voltage greater than SELV e.g. line voltage of 90 to 400 V AC per conductor (grey) Neutral conductor (grey/blue) Protective conductor (green-yellow) 24 V DC (red) 0 V DC (blue) Safety extra-low voltage, signal input/output (black) The specified protection class and safe use can only be assured if laboratory safety cables supplied by Festo Didactic are used. Damaged laboratory safety cables must be immediately barred from further use and removed from the test area. 1.3 Note to electrical access of facility According to EN 60204-1 (VDE 0113-1) part 8.2.8, a supply cable with an additional protective conductor is required for the supply of the CP factory installations. Since a leakage current of >10mA can flow depending on the configuration, an additional protective conductor with 10mm² is necessary. Please see also DIN EN 60204-1. Festo Didactic CP Factory / CP Lab application module drilling 7

General safety instructions 1.4 Handling the system 1.4.1 Dangers in handling the machine The installation has been constructed technologically up to date and in conformance with the recognized rules of safety engineering. Nevertheless, during operation it is possible that harm might be caused to the user or third parties or that the installation or other property might get damaged. Therefore, the installation has to be handled according to specified operational use in perfect technical condition only. Safety endangering malfunctions cannot be tolerated during training and have to be removed immediately. The system is to be used only: for its intended purpose and In absolutely safe conditions. Faults impairing safety must be rectified immediately! 1.4.2 Safety precautions in standard operation Put the installation into operation only, once all of the protection settings are completely functional. At least, before starting operation, check the installation for externally visible damages and for the reliability of the safety devices. Do not grip into the installation while in operation. Before circuit construction, circuit disassembly and circuit modification: switch off air pressure and power supply. General safety regulations are to be observed: DIN 58126 and VDE 0100. 1.4.3 Dangers due to electric current As soon as maintenance is completed, check the function reliability of the safety devices. Only trained experts in electric or electronic engineering are permitted to carry out work on the electric supply system. The terminal boxes are to be kept closed at all times. Access must be permitted only under supervision of a member of the training staff. Do not activate electric limit switches manually during fault search. Tools are to be used. Only low voltage 24VDC is to be used. 1.4.4 Dangers due to pneumatic energy Accidents might occur due to bouncing off tubes, caused by air pressure. Interrupt air pressure supply immediately. Caution! When the air pressure supply is activated, cylinders may move in or out. Do not uncouple any tubes under air pressure supply. Exception: Fault finding. In this case, keep on holding the end of the tube. Do not exceed the permitted operating pressure. See data sheets. 1.4.5 Maintenance Servicing Malfunction removal Carry out adjustments and inspections as instructed, in accordance with the specified intervals. (see Datasheets) Secure the compressed air and electricity supplies to prevent unintentional start-up. During inspections, maintenance and repair work, the machine must be de-energized, de-pressurized and secured against unexpected restart. All screw connections released during maintenance, inspection or repair work must be checked to ensure correct re-tightening. 8 Festo Didactic CP Factory / CP Lab application module drilling

General safety instructions 1.4.6 Organizational measures All existing safety devices must be checked at regular intervals. 1.5 Personnel 1.5.1 Notes on personnel Basically two situations have to be considered, concerning matters on personnel. Activities during training operations Activities outside training operations 1.5.2 Training operations Trainees are permitted to work with the machine only under strict supervision of an experienced person or an instructor. Activities of trouble-shooting and fault correction are to be checked by the instructor. Special care should be taken regarding safety aspects. 1.5.3 Outside training operations Activities in the areas of maintenance, service and repair are to be carried out by only persons with appropriate technical qualifications. 1.6 Obligations of the operating company The operating company undertakes to allow only those persons to work with the system who: Are familiar with the basic regulations regarding work safety and accident prevention and have been instructed in the use of the system Have read and understood the chapter concerning safety and the warnings in this manual Personnel should be tested at regular intervals for safety-conscious work habits. 1.7 Obligations of the trainees All persons who have been entrusted to work with the system undertake to complete the following steps before beginning work: Read the chapter concerning safety and the warnings in this manual Observe the basic regulations on occupational safety and accident prevention. Festo Didactic CP Factory / CP Lab application module drilling 9

Introduction 2 Introduction 2.1 Warranty and liability In principle all our Terms and Conditions of Sale apply. These are available to the operating authority upon conclusion of the contract at the latest. Warranty and liability claims for persons or material damage are excluded if these can be traced back to one or several of the following causes: Use of the system not in accordance with its intended purpose Incorrect assembly, commissioning, operation and maintenance of the system Operation of the system using faulty safety equipment or incorrectly fitted or non-operational safety or protective devices Non observance of notes in the manual regarding transport, storage, assembly, commissioning, operation, maintenance and setting up of the system Unlawful constructional modifications on the system Inadequate monitoring of components subject to wear Incorrectly carried out repairs Catastrophes as a result of foreign bodies and vis major. Festo Didactic herewith rules out any liability for damage or injury to trainees, the training company and/or other third parties which may occur during the use/operation of the system other than purely in a training situation, unless such damage has been caused intentionally or due to gross negligence by Festo Didactic. 2.2 Important notes The basic requirement for safe use and trouble-free operation of the system is to observe the fundamental safety recommendations and regulations. This manual contains important notes concerning the safe operation of the system. The safety recommendations in particular must be observed by anyone working on the system. Furthermore, the rules and regulations for the prevention of accidents applicable to the place of use must be observed. 10 Festo Didactic CP Factory / CP Lab application module drilling

Introduction 3 Technical data Parameter Operating pressure Power supply L x W x H Weight Value 600 kpa ( 6 bar) 24 V DC, 4.5 A 382 x 215 x 574 mm approx 5 kg Digital inputs 7 Digital output 7 Festo Didactic CP Factory / CP Lab application module drilling 11

Design and function 4 Design and function 4.1 Transport Care is to be taken that the transport of the stations is to be executed only by a suitable transport vehicle. The weight amounts up to 500 kg, depending on the station. The route of transport is to be cleared in advance, to be accessible to the transport vehicle. Installation of warning signs or barriers may be required. The transport boxes are to be opened with care, as additional components, such as computers may be contained in the delivery, which are to be protected from falling out. i Once the transport box has been opened and the possibly contained additional components removed, the station can be taken out to be transported to its destination by means of two fork-lifts or one fork-lift truck. Please check the stability of all of the profile connectors by means of an Allen key size 6. The connectors may have come loose during transport, due to inevitable vibration. Once the transport box has been opened and the possibly contained additional components removed, the station can be taken out to be transported to its destination by means of two fork-lifts or one fork-lift truck. Please check the stability of all of the profile connectors by means of an Allen key size 6. The connectors may have come loose during transport, due to inevitable vibration. Pay special attention to all overhanging components. Sensors and similar small parts are very easily damaged in case of improper transport. The stations are not to be picked up by or even under the mounted feet increased risk of becoming trapped or contused. Check the station for any possible damaged once unpacked. The carrier and Festo Didactic are to be notified immediately of any damage. 4.2 Set up 4.2.1 General information The installation is to be set up in a frost-free room with maximum relative air humidity of 70%. In countries with an atmospheric humidity over 70% and temperatures above 25 degrees Celsius are the premises to provide an air-conditioning system for constant surroundings conditions. To comply with the regulatory guidelines, sources of electrical interference such as welding plants, large motors and contactors are to be checked for electromagnetic compatibility in advance and screened where necessary. To ensure fault-free operation a load-bearing floor is required to avoid settling. Allow sufficient distance between the installation and the wall of the room. Any dust originating from construction work has to be kept off the installation (by covering). 12 Festo Didactic CP Factory / CP Lab application module drilling

Design and function 4.3 The application module idrilling The application module idrilling is designed for Providing a housing lower part with 4 drilled holes. During this, it is queried whether it is placed correctly without cover. The drilling unit will make 2 drilled holes into the left part of the housing lower part. Then the drilling unit will be moved to the right by an X-axis, and the additional 2 holes will be drilled. Festo Didactic CP Factory / CP Lab application module drilling 13

Design and function Position Description Part name Order number 1 PLC CECC-LK 574418 2 Valve terminal 80P-10-1LIH-PB-N-SLC-4JK-T 525675 3 Start-up current limiter 1 150768 4 guiding X-axis DGC-12-120-KF-YSR-A 530907 5 Z-axis DGSL-10-40-E3-Y3A 543905 6 Z-axis clamping DGSL-10-40-E3-Y3A 543905 7 X-axis driven DGC-12-120-KF-YSR-A 530907 8 Workpiece request (lower part in correct position) SOEZ-LLK-SE-2,0-M4 165360 9 Workpiece request (no upper part available) SOEZ-LLK-SE-2,0-M4 165360 10 Workpiece request (workpiece available) SOEZ-LLK-SE-2,0-M4 165360 11 Start-up current limiter 2 150768 12 Drill 2 drill construction kit 656874 13 Drill 1 drill construction kit 656874 14 Festo Didactic CP Factory / CP Lab application module drilling

Design and function 4.4 Function The application module idrilling drills 4 drilling holes into the lower part of the housing. The workpieces are recognized by the first light barrier when moving into the application module idrilling and the carrier will be stopped. When the carrier has been stopped, the workpiece will be checked. The workpiece request (3) checks if there is a front cover on the carrier. The workpiece request in the middle (2) checks if there is a back cover on the lower part. The left request (1) checks if the front cover is in its correct position on the carrier. When the front cover is in its correct position and there is no back cover on it, the first two drilling holes are drilled into the left side of the front cover. Then the X-axis moves to the right position and the two right drilling holes are drilled. After that, the carrier leaves the application module idrilling. Festo Didactic CP Factory / CP Lab application module drilling 15

Design and function 4.5 Process description Start Conditions All connections have been made properly Starting position The cylinder of the drilling unit must be in its upper end position The workpiece queries must be set correctly. The cylinder of the sliding unit must be in the left end position Procedure 1. If a goods carrier with a workpiece is transported up to the stopper when the application is activated, the goods carrier is stopped and an automatic sequence is started 2. The workpiece is interrogated, there must be a front shell on the goods carrier, there must be no back shell on the front shell, the position of the front shell must be correct in the goods carrier 3. The drilling machines are switched on. Depending on the drill program, the X axis moves to the left. 4. The drilling unit moves downwards and drills two holes into the lower housing part 5. The drilling unit moves up again 6. The X axis moves to the right position, depending on the drill program. 7. The drilling unit moves downwards and drills the holes 3 and 4 into the lower housing part 8. The drilling unit moves up again and the drilling machines are switched off 9. Depending on the drill program, the X axis returns to its initial position 10. The application program is finished, the stopper switches downwards and the goods carrier leaves the station. For parameters for the sequence, see chapter Operation. 16 Festo Didactic CP Factory / CP Lab application module drilling

Design and function 4.6 Electrical Connections 4.6.1 CECC I/O assignment Inputs Designation Equipment identifier Application Application SysLink X-axis left +VN-BG1 KF1 / X2:0 I0.0 X-axis right +VN-BG2 KF1 / X2:1 I0.1 0= Front cover right orientation +VN-BG3 KF1 / X2:2 I0.2 0= Front cover available +VN-BG4 KF1 / X2:3 I0.3 Z-axis top +VN-BG5 KF1 / X2:4 I0.4 Z-axis down +VN-BG6 KF1 / X2:5 I0.5 Reserve I0.6 0= Back cover already available +VN-BG7 KF1 / X2:7 I0.7 Not used I1.0 Not used I1.1 Not used I1.2 Not used I1.3 Not used I1.4 Emergency stop active +VN-XD1:24NA I1.5 Festo Didactic CP Factory / CP Lab application module drilling 17

Design and function Outputs Designation Equipment identifier Application Application SysLink X-axis to left +VN-MB1 KF1 / X4:0 Q0.0 X-axis to right +VN-MB2 KF1 / X4:1 Q0.1 Drill 1 via start-up current limiter 52Q1 +VN-QA3:IN KF1 / X4:2 Q0.2 Drill 2 via start-up current limiter 52Q2 +VN-QA4:IN KF1 / X4:3 Q0.3 Z-axis upward +VN-MB5 KF1 / X4:4 Q0.4 Z-axis downward +VN-MB6 KF1 / X4:5 Q0.5 Z-axis clamping open +VN-MB7 KF1 / X4:6 Q0.6 Reserve 18 Festo Didactic CP Factory / CP Lab application module drilling

Start up 5 Start up The application module idrilling is delivered pre-assembled. You will receive the application module and all its additional parts All components, pipe connections and wirings are marked clearly in order to guarantee an unproblematic reestablishment of all connections. 5.1 Workstation For starting up the application module idrilling, you need the application module idrilling a basic module (linear, shunt, bypass) for the assembly of the module a connection cable with Syslink plugs for the I/O box to the I/O terminal 5.2 Mechanical Setup All components, pipe connections and wirings are marked clearly in order to guarantee an unproblematic reestablishment of all connections. The graphics for the pneumatic and the electric connections are described exemplarily as follows. Festo Didactic CP Factory / CP Lab application module drilling 19

Start up 5.2.1 Connection of application module The mounting of an application module is very easy. At first, 2 slot nuts M5 are put into the front slot of the front cross profile. Then two other slot nuts are put into the back slot of the profile. Afterwards the slot nuts have to be adjusted to the distance of the application module profiles. Put in slot nuts Then you install the application module. The slot nuts must be placed now under the mounting brackets so that the screws can be fixed. 20 Festo Didactic CP Factory / CP Lab application module drilling

Start up Mounting of the application module With fillister-head screws M5x8, the mounting brackets of the application module are now connected to the cross profiles, but not fastened yet. When all screws are placed, the application module can still be moved to the position required. Please make sure that the workpieces can be transferred correctly like here at the application module magazine. Once the position has been fixed, you only have to tighten the screws and to put the covers on the mounting brackets. Festo Didactic CP Factory / CP Lab application module drilling 21

Start up 5.2.2 Pneumatic port of application module Pneumatic port is done on the principle of the following sketch. The application module is connected from the valve terminal to the on-off valve at the conveyor. You only have to plug the tube (nominal size 4) into the QS plug. Pneumatic connection of the application module 5.2.3 Electrical connection of application modules See design and Function 22 Festo Didactic CP Factory / CP Lab application module drilling

Start up 5.3 Adjusting the sensors 5.3.1 Through-beam sensor (Workpiece detection) Position Designation 1 fibre-optic unit (3x available) 165327 (SOEG-L-Q30-P-A-S-2L) 2 Locking screw for clamping/adjusting the sensor socket vertically 3 Sensor socket with sensor and light deflection/ 165360 (SOEZ-LLK-SE-2,0-M4) 4 Sensor holder / request inserted correctly 5 Sensor holder/ request cover available 6 Sensor holder / request basic body available Festo Didactic CP Factory / CP Lab application module drilling 23

Start up The through-beam sensor is used for detecting workpieces. Flexible fibre-optics are connected to a fibreoptic unit. The fibre-optic unit works with visible infrared. The workpiece interrupts the light barrier. Requirements Fibre-optic unit has been attached. Electrical connection of the fibre-optic unit has been made. Power supply is available. Procedure Please attach the fibre-optic heads towards each other to the application. Align the transmitter- and receiver fibre optics. Attach the fibre-optics to the fibre-optic unit. You might have to turn the adjusting screw with a small screwdriver until the switching status display (LED) appears. Remark The maximum permissible number of turns of the adjusting screw is 12. Please put a workpiece into the sensing range of the light barrier. The switching status display will disappear. You have to do this with all 3 light barriers. Please pay special attention to the corresponding function. Documents Data sheets / Operating instructions Fibre-optic unit SOEG_L (165327) and through-beam sensor SOEZ-LLK-SE-2,0-M4 (165360) 24 Festo Didactic CP Factory / CP Lab application module drilling

Start up 5.3.2 Proximity Switch (X-axis cylinder) Position Designation 1 X-axis on the left / 173210 (SME-10-KL-LED-24) 2 X-axis on the right / 173210 (SME-10-KL-LED-24) The proximity switches are used for checking the end position of the cylinder for the X-axis. The proximity switches react to a permanent magnet on the piston of the cylinder. Festo Didactic CP Factory / CP Lab application module drilling 25

Start up Requirements Cylinder for X-axis has been attached. Pneumatic port of the cylinder has been made. Compressed air supply is switched on. Electrical connection of the proximity switches has been made. Power supply is available. Procedure 1. The cylinder is in the position to be queried. 2. Move the proximity switch as far as the switching status display (LED) appears. 3. Move the proximity switch into the same direction by a few millimetres as far as the switching status display disappears. 4. Move the proximity switch halfway between the switch on and the switch off position. 5. Tighten the locking screw of the proximity switch with an Allen key SW1.3. 6. Please check the position of the proximity switch by repeated test runs of the cylinder. Documents Data sheets / operating instructions Proximity switch SME-10 (173210) 26 Festo Didactic CP Factory / CP Lab application module drilling

Start up 5.3.3 Proximity switch (Z-axis) Position Designation 1 Z-axis top / 173210 (SME-10-KL-LED-24) 2 Z-axis bottom / 173210 (SME-10-KL-LED-24) The proximity switches are used for checking the end position of the Z-axis. The proximity switches react to a permanent magnet on the piston of the cylinder. Festo Didactic CP Factory / CP Lab application module drilling 27

Start up Requirements Z-axis has been attached. Pneumatic port of the cylinder has been made. Electrical connection of the proximity switches has been made. Power supply unit is switched on. Procedure 1. The cylinder is in the end position to be queried. 2. Move the proximity switch as far as the switching status display (LED) appears. 3. Move the proximity switch into the same direction by a few millimetres as far as the switching status display disappears. 4. Move the proximity switch halfway between the switch on and the switch off position. 5. Tighten the locking screw of the proximity switch with an Allen key SW1.3. 6. Please check the position of the proximity switch by repeated test runs of the cylinder. Documents Data sheets / operating instructions Proximity switch SME-10-KL-LED-24 (173210) 28 Festo Didactic CP Factory / CP Lab application module drilling

Start up 5.4 Adjusting the one-way flow control valves One-way flow control valves Position Designation 1 One-way flow control valves GRLA for Z-axis cylinder 2 One-way flow control valve GRLA for Z-axis cylinder 3 One-way flow control valves GRLA for X-axis cylinder 4 One-way flow control valves GRLA for X-axis cylinder One-way flow control valves are used for regulating the exhaust air volume of double-acting drive units. In the opposite direction, the air flows through the flow control valve having a full cross-sectional flow. The piston is clamped between air cushions by free supply air and throttled exhaust air (improvement of the operating behaviour even if the load changes). Festo Didactic CP Factory / CP Lab application module drilling 29

Start up Requirements Pneumatic port of the cylinders has been made. Compressed air supply is switched on. Procedure 1. At first, turn off the two one-way control valves completely. Then turn them on again by about one rotation. 2. Start a test run. 3. Turn on the one-way flow control valves slowly until the required piston speed has been reached. Documents Data sheets One-way flow control valve (193138) 5.5 Visual inspection Visual inspection must always be carried out before starting up! Before starting the application module, please check: the electrical connections the correct fit and the condition of the compressed air supplies the mechanic components regarding visible faults (cracks, loose connections etc.) the function of the Emergency-Stop settings Please make sure that all damages discovered are removed before starting the application module! 30 Festo Didactic CP Factory / CP Lab application module drilling

Operation 6 Operation Any customer can use the application module at his own discretion. Since the application modules do not have any control elements, this is done with the respective basic modules installed. If the application module is mounted on a CP Lab transport system or on a CP Factory basic module, the general operation is described in these manuals. All application-specific information is described in the application module manual. The general operating parameters must be adhered to. 6.1 General operating instructions The operation requires some regulations which have to be observed strictly. If you don't observe the rules, there might occur faults in the process. Dangers to your physical health can also not be excluded. It is strongly recommended to stick to the following rules. 6.1.1 Conduct instructions During operation it is not allowed to interfere manually. With bigger groups it is necessary to install a mechanic barrier. You mustn't take off any cable connections on voltage. Water of any kind has to be kept away. 6.1.2 Operating instructions The basic modules may only be operated by authorized and instructed persons. Operation has to be effected according to the user manual. Any uncontrolled pressing on different switches/pushbuttons of all control units has to be prevented. 6.2 Sequence description of the application module drilling Adjusting sequence Festo Didactic CP Factory / CP Lab application module drilling 31

Operation Automatic Mode sequence step 1-6 32 Festo Didactic CP Factory / CP Lab application module drilling

Operation Automatic Mode sequence step 7-12 Festo Didactic CP Factory / CP Lab application module drilling 33

Operation Automatic Mode sequence step 14 34 Festo Didactic CP Factory / CP Lab application module drilling

Operation 6.3 Setting the application module drilling at HMI To set the application module, the application module must be set to setup mode. 1. On the Start screen, click Setup Change to setup page (1) and select application (2) Festo Didactic CP Factory / CP Lab application module drilling 35

Operation 2. Application is selected to set up the application module Position number Description 1 X axis Left: Move the X axis to the left (actuator VN_MB1 is activated, lights up blue when active) VN_BG1: Sensor VN_BG1 indicator (lights up green when X-axis is on the left) X-Axis: Display X-axis VN_BG2: Sensor VN_BG2 indicator (lights up green when X-axis is on the right) Right: Move the X axis to the right (actuator VN_MB2 is activated, lights up blue when active) 2 Z axis On: move Z axis up (actuator VN_MB5 is activated, lights up blue when active) VN_BG5: Sensor VN_BG5 indicator (lights up green when Z axis is up) Z-axis: Z axis display VN_BG6: Sensor VN_BG6 indicator (lights up green when Z axis is down) Down: Move the Z axis down (actuator VN_MB6 is activated, lights up blue when active) 3 Activate drill 1 Drill 1: Switch on drill 1 (actuator VN_MB3 is activated, lights up blue when active) DrillDrive1: Drilling machine indicator 1 4 Activate drill 2 Drill 2: Switch on drill 2 (actuator VN_MB4 is activated, lights up blue when active) DrillDrive2: Drilling machine indicator 2 5 Activate clamp Clamping: Switch on clamping (actuator VN_MB7 is activated, lights up blue when active) VN_BG7: Sensor VN_BG7 indicator (lights up green when clamping is clamped) Clamp: indicator clamp 6 Front cover correctly inserted: Sensor VN_BG3 indicator (lights up green when front panel is inserted correctly) Front cover available: Sensor VN_BG4 indicator (lights up green when front cover is present) Back cover available: Sensor VN_BG8 indicator (lights up green when rear cover is present) 36 Festo Didactic CP Factory / CP Lab application module drilling

Operation 6.4 Transitions of the application module The transitions are located in the Parameters submenu The transitions can be displayed or changed here. The transitions are used in the default mode, see also the following chapter. Festo Didactic CP Factory / CP Lab application module drilling 37

Operation 6.5 Parameter of application Default: Parameter-number Description 1 Program number [-] 1: Drilling on the left (as viewed in the transport direction) 2: Drill to the right (seen in the transport direction) 3: Drill both sides (as viewed in the transport direction) Limitation: No limit of the value in the transition table 2 Not used 3 Not used 4 Not used MES: Operation Parameter- Description Nr. Name Number 120 Drill right side 1 Program number [-] Limitation: 1-3, value: 2, constant 121 Drill left side 1 Program number [-] Limitation: 1-3, value: 1, constant 122 Drill both sides 1 Program number [-] Limitation: 1-3, value: 3, constant 123 Drill individually 1 Program number [-] Limitation: 1-3, value: 1, variable 38 Festo Didactic CP Factory / CP Lab application module drilling

Operation Festo Didactic SE Rechbergstraße 3 73770 Denkendorf Germany Internet: www.festo-didactic.com E-mail: did@de.festo.com Festo Didactic CP Factory / CP Lab application module drilling 39