c Parts Manual Model Serial Number 0A Layer Picker SELP-705 R0 corporation For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0 OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet: www.cascorp.com
Cascade is a Registered Trademark of Cascade Corporation Safety Decals On Front Side of Inner Upright On Front Side LP006.ill 5 665595 No Hand Hold Decal 67950 No Step 6866 WARNING 00798 WARNING-Trapped Air Publications OOL CATALOG T P ARTS MANUAL S I ERVICE MANUAL NSTALLATION INSTR Service Literature Index and Order Form Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail: Phone: 5-5-970 Cascade Corporation 5--99 P.O. Box 60 Springfield, Ohio 550 Master Service Manual Part No. 67969 Includes all Service manuals listed in a -ring binder for $0.00. O PERA TORS GUIDE GA0006.ill 0A PART NO. DESCRIPTION 0 Service Manual 5 Operators Guide 96 Installation Instructions 67999 Tool Catalog 6796 Literature Index Order Form For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Hydraulic Group 6 & * ^ 8 0 * %! @ 9 5 $ # LP090.eps 7 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Hydraulic Group 0A 6000 Hydraulic Group 65968 Actuator 09 Tube 00 Tube 667 Capscrew, 7/8 x 5.00 5 0 Washer 6 6 Capscrew, /8 x.00 7 7 607085 Capscrew,.65 x.50 8 6099 Nut 9 60676 Fitting, 6-6 0 6790 Capscrew 60705 Capscrew, / x.00 67069 Washer 670 Bumper 7559 Capscrew, M6 x 0 5 69957 Tube 6 6956 Capscrew, /8 x.00 7 6 Valve l 8 605 Fitting, 6-6 l See Valve page for parts breakdown. Reference: SK-08. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Hydraulic Group 79 6 89 5 LP088.eps 6000 Hydraulic Group (cont) 69889 Tube 69888 Tube 6989 Tube 69890 Tube u See Revolving Connection page for parts breakdown. Reference: SK-08. 5 0780 Revolving Connection u 6 69 Bracket 7 76858 Capscrew, M0 x 0 8 78688 Nut, M0 9 0570 Washer, M0 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Valve LP06.ill REF QTY PART NO. DESCRIPTION 6 Valve Group 76 Relief Cartridge RPEC-LAN-000 66 Service Kit 677 Counter Balance Valve CBCA-LAN 66756 Service Kit For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Revolving Connection 7 6 5 8 C-0780 7 LP005.ill 0780 Revolving Connection 078 Body 7 Shaft 9 Retaining Ring 8 65 Back-Up Ring 5 5 65599 O-Ring 6 6669 Fitting, 7 8 605 Fitting, 8-8 8 768796 Capscrew, M8x5 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Clamp Assembly fl $ * & % ^ 0 @! ( ) 8 9 fi # 6 fi 5 7 LP08.eps For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Clamp Assembly 0A 6906 Clamp Assembly 6900 Frame (8) 69009 Cylinder LA u 066-0956 Bushing 6 680 Fitting, 6-6 5 8 60580 Plug 6 690 Arm Short (075) 7 690 Arm Long (075) 8 6865 Contact Pad, x 9 in. (0) 9 69 Contact Pad, 5 x 9 in. (0) 0 6 75508 Capscrew, M x 50 6 0056 Washer, M 6 05979 Nut, M 6856 Cylinder SA u 75 Fitting, 6-6 5 6609 Tube 6 660 Tube 7 969 Valve l 8 76880 Capscrew, M8 x 70 9 786 Roll Pin Inner 0 796 Roll Pin Outer 6 99 Bracket 6 688 Lockwasher, M 6 760 Capscrew, M x 0 6050 Fitting, 6-6 5 8 688 Fitting, 6-6 6 68887 Jam Nut, M 7 768555 Capscrew, M x 0 8 7877 Capscrew, M8 x 0 9 78798 Washer, M8 0 6009 Eye Pin 869 Pin 9969 Shim 8 90 Retaining Ring 066-079 Bushing u See Cylinder page(s) for parts breakdown. l See Valve page for parts breakdown. Reference: Common Parts Group 666-R, S-80. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Clamp Valve 7 8 9 6 5 LP005.ill 969 Valve Assembly 969 Body 8 688 Fitting, 6-8 6795 Fitting, - 659058 Check Valve - PO 5 66756 Service Kit 6 6077 Fitting, 8-8 7 60576 Fitting, 8-8 8 67 Fitting, 8 9 68 Nut, 8 Not included in Valve Assembly. Reference: Hydraulic Group 080. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Cylinder Assembly $ 6 % & 5 @ ^ CL08.eps * 8 ( 7 9 0 #! 69009 Cylinder Assembly 650 n Cotter Pin 6676 n Nut Retainer 66765 n Nut 66 Shell 5 60580 Fitting 6 55970 Piston 7 76 u O-Ring 8 6650 u Seal 9 7 u O-Ring 0 656 u Back-Up Ring 799 Retainer 668 u Seal 6685 u Wiper 6676 Nut 5 67 Rod 6 66766 Washer 7 00566 Spacer 8 6707 u Seal Loader - Piston 9 6705 u Seal Loader - Retainer 56079 Service Kit n Included in Nut Service Kit 66896. u Included in Service Kit 56079. Reference: ST-08, ST-08. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Cylinder Assembly $ 6 % & 5 @ ^ CL08.eps * 8 ( 7 9 0 #! 6856 Cylinder Assembly 650 n Cotter Pin 6676 n Nut Retainer 66765 n Nut 690 Shell 5 60580 Fitting 6 55970 Piston 7 76 s O-Ring 8 6650 s Seal 9 7 s O-Ring 0 656 s Back-Up Ring 799 Retainer 668 s Seal 6685 s Wiper 6676 Nut 5 6857 Rod 6 Washer 7 6005 Spacer 8 6707 s Seal Loader - Piston 9 6705 s Seal Loader - Retainer 56079 Service Kit n Included in Nut Service Kit 66896. s Included in Service Kit 56079. Reference: ST-08, ST-08. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Center Load Support Group 5 LP08.eps 6 0A 689 Center Load Support Group 0 76795 Capscrew, M0 x 5 76666 Capscrew, M0 x 0 68897 Support Pad 68898 Support Pad 5 6887 Center Load Support 6 68875 Load Support Block For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Boom Arm Assembly * & ^ $ % ( @ # 0!76 9! ) 9 0 8 5 LP058.eps 0A 689 Boom Arm Assembly 687 Frame 066-0988 Bushing 90 Retaining Ring 6656 Arm Bar 5 6895 Cylinder u 6 Roll Pin Inner 7 Roll Pin Outer 8 66766 Washer 9 66765 Nut 0 6676 Retainer u See Cylinder page for parts breakdown. 650 Cotter Pin 688 Fitting, 6-6 5 Fitting, 6-6 6665 Tube 5 6666 Tube 6 007 Bar 7 06 Lockwasher, M6 8 7669 Capscrew, M6 x 0 9 087 Molded Insert 0 667609 Restrictor Fitting l l See Restrictor Fitting page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Cylinder Assembly $ 6 % & 5 @ ^ CL08.eps * 8 ( 7 9 0 #! 6895 Cylinder Assembly 650 n Cotter Pin 6676 n Nut Retainer 66765 n Nut 006096 Shell 5 60580 Fitting 6 55970 Piston 7 76 u O-Ring 8 6650 u Seal 9 7 u O-Ring 0 656 u Back-Up Ring 799 Retainer 668 u Seal 6685 u Wiper 6676 Nut 5 68955 Rod 6 66766 Washer 7 60059 Spacer 8 6707 u Seal Loader - Piston 9 6705 u Seal Loader - Retainer 56079 Service Kit n Included in Nut Service Kit 66896. u Included in Service Kit 56079. Reference: ST-08, ST-08. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Restrictor Cartridge 5 CL00.ill REF QTY PART NO. DESCRIPTION 667609 Restrictor Cartridge 70 O-Ring 6676 Plunger 8 O-Ring 66760 Plug Special 5 576 Jam Nut For Technical Assistance call: 800-7-, Fax: 888-9-807 Order Parts call: 888-7-, Fax: 888-9-0
Rotational Control Group % 9 6 @ ^ 0 8 5! LP085.eps 7 # $ 0A 6996 Rotational Control Group 6886 Switch Mount 7888 Relay Enclosure Assembly 6856 Bracket 60788 Casting 5 7878 Washer, M0 6 76808 Capscrew, M8 x 5 7 00 Switch Mounting Plate 8 76878 Capscrew, M5 x 5 Reference: SK-79. 9 768785 Capscrew, M6 x 0 0 6866 Capscrew, M6 x 6 76858 Capscrew, M0 x 0 6005 Cable Tie Anchor 68568 Switch/Cable Assembly 68569 Switch/Cable Assembly 5 0 Power Wire Harness 6 6 60079 Cable Tie 69966 Rotational Control Assembly u u See Rotational Control Assembly page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Rotational Control Assembly $! 6 8 0 7 ^ 6 9 # % 5 LP08.eps @ 69966 Rotational Control Assembly 6976 Valve Mount 600 Solenoid Valve, V 06 Lockwasher 7685 Capscrew, M6 x 5 5 76859 Capscrew, M0 x 5 6 60676 Fitting, 6-6 7 6787 Restrictor Fitting u 8 605 Fitting, 6-6 9 607 Fitting, 6-6 0 6995 Tube 6977 Tube 6977 Tube 680 Fitting, 6-6 6977 Tube 5 7878 Washer, M0 6 6050 Plug, 6 u See Restrictor Fitting page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Restrictor Fitting 6 5 FP08.ill 6787 Restrictor Assembly 6786 Tee 698 O-Ring 00 Setscrew 099 Cap 5 575 Jam Nut 6 80 O-Ring For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Mast Assembly ) fl 7 fi @ ª ( 8 7fi ( 0 º $ &! 5 * ^ % # 9 $ LP089.eps 6 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Mast Assembly 0A 600 Mast Assembly 6076 Mast Assembly 76858 Capscrew, M0 x 90 607686 Mast Mount Cap 60 Retaining Ring 00007 Nut,.65 5 607600 Mast Weldment 6 686 Lockwasher, M0 7 607685 Bearing Guide 8 607696 Guide Block Weldment - LH 9 689 Fitting, 8-0 0 05 Chain Anchor 00006 Nut,.65 607697 Guide Block Weldment - RH 68658 Bracket - IHR 8 7878 Washer, M0 5 6869 Capscrew, M0 x 5 6 6899 Bracket 7 760 Nut, M0 8 75 Fitting, 8-8 9 6 768557 Capscrew, M x 50 0 60760 Pin-Sheave 6880 Capscrew, M0 x 6 66005 Sheave 68657 Shaft 688 Lockwasher, M 5 60760 Shim - Bearing 6 096 Sheave 7 6985 Cylinder s 8 6985 Modified Casting 9 6880 Lowering Control Valve n 0 68 Chain 550-70 Hose 768 Capscrew, M0 x 60 78 Grease Fitting 6077 Fitting, STR #8 5 60576 Fitting, #8 90 ELL 6 69 Hose, 7.50 in. 7 098 Hose, 8.00 in. 8 6805 Pin 9 6508 Cotter Pin 0 658 Cotter Pin s See Cylinder page for parts breakdown. n See Valve page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Lowering Control Valve 600 PSI System Pressure MA06.ill 6880 Lowering Control Valve 685 Valve Body 680 Valve Cartridge This part must not be substituted. Check part number on side of cartridge when replacing. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Main Lift Cylinder # 5 6 7 8 9 0! @ $ % ^ & * Retracted Cylinder Length MA05.eps For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Main Lift Cylinder 0A 6985 Cylinder Assembly 5-6 Shell 5-7 Plunger Spacer 876 u Plunger Wiper 5 5660 Retainer 6 870 u Plunger Seal 7 559859 u Back-Up Ring 8 559858 u O-Ring 9 5678 Piston-Lowering Fuse 0 5687 Spring 5688 Spring Guide 689 Fitting, 8-0 n 9 u Snap Ring 559906 u Pull-In Wire l 5 5606 Piston l 6 560066 u Nylon Ring 7 566 u Piston Seal 8 55986 u Wear Ring 5659 Service Kit u Included in Service Kit 5659. l Included in Piston Service Kit 56. n Not included in Cylinder Assembly. Reference: S-6079, S-6080. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Tilt Lock Assembly LP067.eps 6900 Tilt Lock Assembly 690 Tilt Pin 575 Jam Nut 6909 Clevis For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Carriage Assembly 7 6 5 & ^ 0! % @ 8 6 $ # LP087.eps 9 60769 Carriage Assembly 6076 Carriage 7877 Capscrew, M8 X 0 768 Capscrew, M x 65 60767 Thrust Bearing 5 606 Shim 6 5 78789 Lockwasher, M8 7 76796 Capscrew, M8 x 6 LG 8 5 Fitting, 6-6 Reference: Mast Assembly 600. 0A 9 6 68869 Roller 0 680 Chain Anchor 60 Retaining Ring 06898 Bracket 980 Bumper 7559 Capscrew, M6 x 0 5 60765 Pin Pivot 6 6805 Chain Pin 7 6508 Cotter Pin For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Fork Carriage Group # @ A & B ( $ ) A 9 0 ^ % * 60005 Fork Carriage Group 699 Anchor Weldment, LH 6990 Anchor Weldment, RH 768850 Capscrew, M0 x 0 67566 Solenoid Adapter Assembly l 5 68869 Roller Assembly 6 68967 Fork Weldment 7 956 Cylinder u 8 6996 Carriage Weldment 9 796 Roll Pin 0 788 Roll Pin B 7 60866 Carriage Weldment 6-66 Slide Bearing u See Cylinder page(s) for parts breakdown. l See Solenoid Adapter page for parts breakdown. Reference: SK-86. 0A 8! 5 LP08.eps 6 60889 Retainer 68 Hose, in. 5 6077 Fitting, 6-6 6 60 Fitting, 6-6 7 650 Fitting, 6-6 8 658 Hose, 7 in. 9 68 Adaptor 0 678 Adaptor 60606 Breather Vent 60580 Plug 6087 Cylinder u 686 Lockwasher 6 6088 Control Switch Kit n Items 5 - included in Fork Carriage Assembly 6000. n See Control Switch page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Solenoid Adapter Assembly 6 8 5 LP078.eps 7 67566 Solenoid Adapter Assembly 67567 Valve Adapter Plate 79596 Capscrew, M6 x 0 08798 Solenoid Valve 5 6077 Fitting, 8-8 5 6065 Tube 6 7877 Capscrew, M0 X 0 7 6755 Solenoid Valve 8 76855 Capscrew, M8 x 0 For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Cylinder Assembly 5 6 $ % ( @ ^ FP055.eps & * 8 7 9 0 #! 6087 Cylinder Assembly 60876 Shell 60879 Rod Spacer 65 n Cotter Pin 5 667667 n Nut Retainer 6 667668 n Nut 7 7 s O-Ring 8 6657 s Seal 9 79 s O-Ring 0 65 s Back-Up Ring 667675 Retainer 665 s Seal 5690 s Wiper 560 Nut 5 5580 Piston 6 667676 Washer 7 6709 s Seal Loader, Piston 8 6705 s Seal Loader, Retainer 9 Spacer 6677 Service Kit n Included in Nut Service Kit 66895. s Included in Service Kit 6677. Reference: S-556, S-5565. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
% Cylinder 6 ^ * 5 @ # & ) 8 7 9 0 $ ( CL0.ill! See Restrictor Cartridge Page For Parts Breakdown. REF QTY PART NO. 5D DESCRIPTION 956 Cylinder Assembly 650 Cotter Pin 6676 Nut Retainer 66765 Nut 9565 Shell 5 60580 Fitting 6 55800 Piston 7 76 O-Ring 8 665 Seal 9 785 O-Ring 0 658 Back-Up Ring 56906 Retainer 668 Seal 68 Nylon Ring 6685 Wiper 5 6676 Nut 6 9566 Rod 7 66766 Washer 8 Spacer 9 667609 Restrictor Cartridge 0 6707 Seal Loader, Piston 6705 Seal Loader, Retainer 6680 Service Kit Included in Service Kit 6680. Included in Nut Service Kit 66896. Not included in Cylinder Assembly. Reference: S-7605, S-7658. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
c Installation Instructions Low Profile Switch Kits 60880 Single Function 6088 Double Function This manual provides installation instructions for Cascade Low Profile Switch Kits. The kits allow operator control of an attachment electrical function with an easy to install switch for the truck control handle and a fuse. The kit integrates easily with a Power Supply Kit to get electricity over the mast to an attachment or to a truck mounted component. Single function Low Profile Switch Kit 60880 shown below. Double function Low Profile Switch Kit 6088 is similar with double the components to operate a second function. Electrical supply to attachment mounted components. OR Electrical supply to truck mounted components. Switch Double Sided Tape Fuse and Fuse Holder Shrink Tube Connectors AC000.ill Bulk Wire Part No. 6098 For Technical Support... To Order Parts... Call: -800-7- Call: -888-7- OR OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 979 Write: Cascade Corporation, 50 Sheridan Ave., Springfield, OH 5505
Kit Installation Disconnect the cable from the positive battery terminal. Remove cable from positive battery terminal. Install the switch to the control handle. Remove the control knob. Position the switch on the handle in a location for comfortable thumb or index finger operation. Place the double sided tape under the switch to secure the switch in place. AC00.ill Install switch with tape. Place the heat shrink tubing over the handle and switch. Using a heat gun, heat the tubing to secure the switch to the handle. Reinstall the knob. Install cable ties as needed for the wire. AC00.ill Tape Shrink Tube in. for typical hand Cut tubing around button. If it is difficult to feel or operate the switch button through the heat shrink tube, carefully cut a circle out of the tubing around the button. Control Handle and Knob 5 Connect the switch wires to the truck or attachment wires and truck power as marked. Crimp the connectors and cover with the heat shrink tube. Watch for pinch and wear points. Install cable ties as needed. Switch Switch Fuse Solenoid Valve Diode AC00.ill Supply for truck mounted accessory. Fuse Wire connections to a solenoid valve shown. Supply for attachment mounted accessory. OR 6 Connect the battery cable to the positive battery terminal. 7 Test the electrical functions for proper operation. Raise and lower the mast to check the power supply coil cable for proper alignment, extension and retraction. AC00.ill 5Connect wire harness to power supply lower cable end.
Low Profile Switch Kits 56 7 8 AC0.ill REF QTY PART NO. Single Function DESCRIPTION 60880 Operator Control Switch Kit 600998 Switch 60987 Double Sided Tape 6006 Shrink Tube 60990 Wire 8 AWG 5 9 Fuse 7.5 Amp 6 90 Fuse Holder 7 6 60986 Connector 8 6 0 Shrink Tube REF QTY PART NO. Double Function DESCRIPTION 6088 Operator Control Switch Kit 600998 Switch 60987 Double Sided Tape 6006 Shrink Tube 60990 Wire 8 AWG 5 9 Fuse 7.5 Amp 6 90 Fuse Holder 7 60986 Connector 8 0 Shrink Tube
Hose Group 8 7 5 7 LP056.eps 6 8 0A 655 Hose Group 65 Hose, 7.00 in. 095 Hose, 9.60 in. 65 Hose, 0.00 in. 056 Hose,.5 in. 5 056 Hose,.00 in. 6 6867 Hose, 5.50 in. 7 65 Hose,.50 in. 8 65 Hose, 5.50 in. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
0 9 Flow Control Valve Group 6 5 LP09.eps 0 9 8 7 65 Flow Control Valve Group 06 Mounting Plate 606088 Flow Control Valve 76855 Capscrew, M8 x 90 78798 Washer, M8 5 6098 u Adapter Tee -.00 in. 6 7 u Hose Clamp 7 7 u Hose Clamp -.00 in. 8 70 u Hose, 7.00 in. 9 7 u Fitting, 8 0 6077 u FItting, 8-8 u Included in Connector Kit 6098. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Hydraulic / Cable Supply Group 890! 7 5 6 AC.eps 68988 Hydraulic / Cable Supply Group 67786 6-N- Hose Reel Assembly u 66568 Cable Hose Assembly 6606 Fitting Group l 660 Mounting Group s 5 6000 Common Components n u See Hose Reel page for parts breakdown. l See Fitting Group page for parts breakdown. s See Mounting Group for parts breakdown. 6 659859 Junction Block Assembly t 7 78 Hose Header,.00 in. 8 755 Clamp 9 766 Bar 0 6776 Washer 67 Capscrew, / x.00 n See Common Components page for parts breakdown. t See Junction Block Assembly page for parts breakdown. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Torque to 70 _ 75 in.-lbs. Torque to 70 _ 75 in.-lbs. 5 7 6 0 Cable Reel Parts Right Hand Reel Shown 8 9! @ # Back-Up Ring O-Rings Back-Up Ring ª 6 5 LEFT HAND REEL 8 % $ HR09.eps ( ) Torque to 70 _ 75 in.-lbs. Torque to 5 _ 57 ft.-lbs. fi & fl Torque to 5 _ 0 ft.-lbs. Tighten until screw is flush with inside of mounting block. & * ^ For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Cable Reel Parts 67786 Cable Reel Assembly RH 65986 Locking Nut, / 659876 Rotating Cover RH 65988 Flange 66067 Flange 5 659880 Spacer 6 677860 Hub 7 5 Snap Ring 8 65988 Bracket 9 66886 Spring Assembly RH 0 6778 Shaft Seal Kit 65997 Spring Retainer 67560 Snap Ring 677858 Shaft 66965 Cable Service Kit RH 5 660 Connector Kit n 6 667 Capscrew, / x 5.00 7 659888 Mounting Bracket 8 659885 Upper Mounting Bracket 9 659890 Clip 0 686 Lockwasher, / 55 Capscrew, / x.50 66886 Tube 659887 Machine Screw, / x.50 659886 Fixed Cover 5 65988 Lower Mounting Block 6 690 Lockwaqsher, / 7 590 Nut, / 8 67788 Nameplate - RH Cable Reel 9 556 Capscrew, / x.5 0 66075 Hose Guide 68 Washer, / 659889 Capscrew, / x.50 659875 Clamp 660 Mounting Kit s 5 66965 u Cable Harness 6 66967 u Cable Housing Assembly RH 7 65988 u Divider Plate 8 667898 Caution Tag 9 67 O-Ring Extractor Tool 676 Service Tool Kit l n Connector Kit includes: () Socket Connector Housing 66680, (6) Socket Connectors 6668, () Pin Connector Housing 66678, (6) Pin Connectors 66679. s See Mounting Kit page for parts breakdown. u Included in Cable Service Kit (Ref. No. ). l Includes () crimping tool and () die set. Reference: Hydraulic/Cable Supply Group 68988. For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Junction Block Group 7 HR000.eps 5 6 REF QTY No. 6 Hose DESCRIPTION PART NO. 659859 Junction Block Assembly 65988 Junction Block 669 Clamp 65985 Bar 67 Lockwasher,.75 5 7 Capscrew,.75 x.50 6 68 Capscrew,.75 x.75 7 668 Clamp Common Components Group 6000 Common Components Group 60066 Switch Assembly 6006 Shrink Tubing 78 Shrink Tubing AC.eps For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
Mounting Group 660 Mounting Group 660 Mounting Block 65 Capscrew, / x.00 66 Lockwasher HR0.eps Hose Reel Fitting Group 6606 Fitting Group 688 Fitting, 6-8 680 Fitting, 6-6 HR00.eps For Technical Assistance call: 800-7-, Fax: 888-9-807 To Order Parts call: 888-7-, Fax: 888-9-0
c Installation Instructions Three-Position Pressure Relief Valve 660 This sheet provides installation instructions for Three- Position Pressure Relief Valve 660. The valve enables up to four pressure selections, allowing the clamp force to be varied from load to load. Three pressure relief cartridges can be adjusted to relieve pressure between 00 and 000 psi, a fourth position flows straight through at truck relief pressure. Maximum flow rate through the valve is 0 GPM. Three-Position Pressure Relief Valve Pressure Gauge To Hose Reel or Internal Reeving Determine a convenient location on the truck cowl or overhead guard, within safe reach and view of the driver. Use the mounting hole dimensions shown to mount the valve. T P.5 in. (6 mm). in. ( mm).00 in. (5 mm) No. 8 Hoses and Fittings Recommended To Truck Tank CLAMP OPEN AC087.ill Return to Tank Line Adapter To Truck Auxiliary Valve G.9 in. (55.6 mm) Attachment Valve.8 in. (7 mm) dia. Driver's View P T AC08.ill OP CL Three-Position Pressure Relief Valve WARNING: Before removing hydraulic hoses, relieve pressure in the attachment hydraulic system. Turn the truck off and move the auxiliary control lever several times in both directions. Install hoses and fittings between the Pressure Relief Valve, truck auxiliary valve, truck tank, and attachment valve. No. 8 hoses and fittings with / in. (0 mm) minimum ID. recommended. CAUTION: A dedicated return-to-tank line is required from the relief valve T port to the truck tank. Kits available: Part No. 06.75 in. (9 mm) inside dia. tank line Part No. 75.00 in. (5 mm) inside dia. tank line Part No. 066.5 in. ( mm) inside dia. tank line Part No. 607507.50 in. (8 mm) inside dia. tank line Truck HOIST Valve Truck Pump Hose Reel or IHR Connections AC085.ill Truck CLAMP Auxiliary Valve Truck Relief G Truck Tank P T Adjustable Relief Cartridges Part No. 6687-R5 corporation For Technical Support... To Order Parts... Call: -800-7- Fax: -888-9-807 Call: -888-7- Fax: -888-9-0 Internet: www.cascorp.com Internet: www.cascorp.com Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 50 Sheridan Ave., Springfield, OH 5505
Four stop configurations are shown (relief valve mounted as shown in this sheet). Many different configurations are possible by rearranging the stops, or by sliding the lever within the valve spool. Position the stops for your specific requirements. The standard three-position setup as supplied is shown on top. IMPORTANT: Numbers stamped around base of lever correspond to relief valve cartridge selected. Positions and are duplicated and can be selected 80 degrees opposite from each other. Position 'X' blocks flow to the relief valve cartridges, truck relief pressure is supplied to the attachment. Stop locations for typical selections Pressure Selection Lever X Movable Stops (5/ in. Allen Wrench) To set the valve relief cartridges, install a 5000 psi (5 bar) pressure gauge (Cascade Part No. 6658) in the valve G gauge port. Sample Settings* -Position -Position (as supplied) Pos. X Not Available Pos. X 00 (Truck Pressure) Pos. 00 psi Pos. 800 psi Pos. 600 psi Pos. 600 psi Pos. 800 psi Pos. 00 psi Index Pointer * IMPORTANT: Cartridges are preset to 000 psi. Relief pressure for each cartridge must be adjusted for your application. Four stop positions are not available when a Light Bar Switch is mounted on valve. 5 Shift the valve lever index pointer to position stamped on the valve body. 6 Loosen the jam nut on the No. relief cartridge. Adjust the relief cartridge (/6-in. Allen hex wrench) inward (CW) to raise pressure or outward (CCW) to lower the pressure. 7 Clamp a load and check the pressure. Readjust as required. Tighten the jam nut. 8 Shift the valve lever pointer to position stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. X X (Truck Cowl) Three-Positions (as supplied),, relief selections, X position blocked Three-Positions X (truck relief),, OR,, relief selections Stop locations required for Light Bar Switch mounting Four-Positions X (truck relief),,, relief selections 9 Shift the valve lever pointer to position stamped on the valve body. Repeat step 6 and 7 for No. relief cartridge. X 0 With the valve lever pointer at position X, flow to the relief valve cartridges is blocked, and the valve has no effect. Pressure to the attachment is determined by the truck system relief pressure. The 'X' position selection may be blocked by positioning the stops as shown. CAUTION: Do not remove the rotating spool from the valve body. Permanent damage will occur due to the spring loaded detents and will void the warranty. Replace valve as a complete assembly. AC0969.eps Two-Positions, relief selections, X position blocked Replacement Parts Relief Cartridge O-Ring Back-up Ring O-Ring Qty Description Part No. Relief Cartridge with Seals 0 RDDA-LAN Seal Service Kit 669597 AC00.ill Cascade Corporation 00 8-00 Part No. 6687-R5
PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at www.cascorp.com Cascade Corporation U.S. Headquarters 0 NE 0st Fairview, OR 970-978 Tel: 800-CASCADE (7-) FAX: 888-9-807 Cascade Canada Inc. 5570 Timberlea Blvd. Mississauga, Ontario Canada LW-M6 Tel: 905-69-7777 FAX: 905-69-7785 Cascade GmbH Niederwippekühl 58579 Schalksmühle Germany Tel: 055-50900 FAX: 055-50900 Cascade Finland A. Petreliuksenkatu 070 Vantaa Finland Tel: 09-8695 FAX: 09-8695 Cascade N.V. Benelux Sales and Service Damsluisweg 56 PO Box 009 00 El Almere The Netherlands Tel: 06-59950 FAX: 06-5997 Cascade Kenhar Ltd. Kelbrook Road Parkhouse Ind. Estate Openshaw, Manchester M DD England Tel: 06-8-00 FAX: 06-8-055 Sales Scotland Macade Systems Ltd. 8 Melford Road Righead Ind. Estate Bellshill ML LR Scotland Tel: 0698-85777 FAX: 0698-85888 Cascade (Africa) Pty. Ltd. PO Box 65, Isando 600 60A Steel Road Sparton, Kempton Park South Africa Tel: 7--975-90 FAX: 7--9-7 Cascade Scandinavia AB Hammarvägen 0 PO Box S-567 Vaggeryd Sweden Tel: 09-6950 FAX: 09-6959 Cascade France S.A.R.L. MHP D Rue De Charaintru BP 8, 960 Epinay-Sur-Orge France Tel: 0-65-7500 FAX: 0-65-750 Cascade Hispania S.A. Carrer 5, Sector C Zona Franca Duanera Poligono de la Zona Franca 0800 Barcelona, Spain Tel: 9-6-07-0 FAX: 9-6-07- Cascade Italia S.R.L. Via Dell Artigianato 7050 Vago di Lavagno (VR) Italy Tel: 9-05-8989 FAX: 9-05-898960 Movimenta Lda. Parque Industrial Vale do Alecrim, Lote 08 950-0 Palmela Portugal Tel: 5-870 FAX: 5-879 Sales Switzerland Fahrzeugbedarf 880, Horgen Switzerland Tel: 0-779797 FAX: 0-779798 Sales Poland Targowa 5/6 0-78 Warszawa Tel: 0-69 00 9 FAX: 0-69 00 9 Mobile Tel: 050-7 9 55 Sales Russia EMCG Material Handling Equipment Moscow Tel: 095-795-00 FAX: 095-795-75 Email: emcg@emcg.ru Cascade Japan Ltd. 5-5-, Torikai Kami Settsu, Osaka Japan, 566 Tel: 8-76-5-90 FAX: 8-76-5-97 Cascade Korea B 9L Namdong Ind. Complex, 69-8 Gojan-Dong Namdong-Ku Inchon, 05-0 Korea Tel: 8--8-05 FAX: 8--8-055 Cascade Australia 5 Ipswich Road Rocklea, QLD 07 Australia Tel: -800-7- FAX: 67-7-7 Cascade New Zealand 5 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: 6-9-7-96 FAX: 6-9-7-97 Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 606 Tel: 86-59-65-500 FAX: 86-59-65-57 Sunstream Industries Pte Ltd. No. Tuas Link 6 Singapore Tel: 65-686-88 FAX: 65-686-68 Cascade do Brasil Distribuidora de Garras e Garfos LTDA R. Joao Guerra, Macuco-Santos Sao Paulo - SP Brasil 05-0 Tel: 55--506-8 Fax: 55--50-809 c Cascade Corporation 007 6-007