Chemical Pumps With mechanical seal Non-Metallic Standardized Chemical Pump Type NP In PP / PE-UHMW / PVDF Dimensions to EN 22 / ISO 2
Applications Type NP standardized chemical pumps are the solution of choice whenever it comes to pumping acids, alkalis or chemically contaminated fluids in the presence or absence of solids. Typical applications include the chemical and metal finishing industries, steel and stainless steel pickling lines, evaporation and regeneration units, flue gas scrubbing downstream of waste incinerators as well as exhaust air cleaning and scrubber effluent treatment. Construction Horizontal centrifugal pump with volute casing and singleentry, single-stage radial impeller. Casing and fitting dimensions to EN 22/ISO 2, complemented by size 40-2-0 and 20-200-400 pumps. Materials Part designation Standard material range PP PE-UHMW PVDF Pump casing PP PE-UHMW PVDF Intermediate lantern EN-JL 0 (GG 20) Suction flange EN-JL 0 (GG 20) Discharge flange.007 Casing cover PP ) PE-UHMW ) PVDF ) Pump shaft ETG 0 Impeller PP ) PE-UHMW ) PVDF ) Bearing bracket EN-JL 0 (GG 20) Secondary seals Seal cover Rotating seal ring Stationary seal ring Shaft sleeve ) Material combinations possible EPDM, FPM, FFKM PP SSiC SSiC.47/ Fluoroplastics Performance data for 0/0 Hz operation 2) Pump capacity [Q] up to 00 m /h Total differential head [H] up to 0 m Motor rating [P] up to 200 kw 2) Performance data for standardized pumps; extended performance ranges on request Shaft seal Single or double mechanical seal Flange connection Standard design to DIN 20, PN, Alternatively: - to ANSI B., Class 0, - to JIS B22, Class K. Drive Three-phase a.c. motor, frame type B to IEC, BS or NEMA; type of protection, flameproof enclosure and motor voltage to customer specifications. Painting Base coat: 2-component epoxy resin thick-film primer, single coat, dry-film thickness 40-0 µm; Top coat: 2-component polyurethane finish paint, RAL 200, pastel orange, 2 coats, dry-film thickness 40-0 µm per coat; total dry-film thickness 0-0 µm; special coatings available on request. PP PE-UHMW PVDF SSiC FPM EPDM FFKM Polypropylene Ultrahigh-molecular polyethylene Polyvinylidene fluoride High-purity silicon carbide Fluoroelastomer Ethylene propylene diene elastomer Perfluoro elastomer Maximum allowable service pressures and temperatures Allowable internal pump pressure (in bar) Allowable internal pump pressure (in bar) PP PE-UHMW PVDF Allowable internal pump pressure (in bar) 0 0 0 0 +40 +9-20 +0 +90-20 +90 + Temperature of fluid pumped ( C) Temperature of fluid pumped ( C) Temperature of fluid pumped ( C) The above maximum allowable service pressures and temperatures relate to the standard pump design. Higher pressure and temperature applications possible in consultation with MUNSCH GmbH.
robust / reliable / excellent hydraulics / ease of assembl 2 4 9. 9.4/9. 9. 9.2 9. 7 Design features Robust metal armour accommodates all allowable system pressures and piping loads. 2 Sturdy, single-piece plastic casing and solid casing cover provide diffusion-tight containment, eliminating secondary sealing problems; superior mechanical wear resistance for maximum operating reliability in chemically aggressive and abrasive environments. Impeller available in closed and semi-open designs. 4 Optimum hydraulic design using the latest numerical methods ensures: good suction behaviour due to low NPSH requirements, minimum mechanical vibration of components, long service lives of antifriction bearings and mechanical seal, minimized running noise. Impeller is keyed to the shaft and is therefore bi-directional and unaffected by inadvertent reverse rotation. Casing drain or connection to cleaning circuit (option). 7 Optimum seal chamber geometry without dead flow pockets ensures continuous liquid exchange. 9 The MUNSCH-REA mechanical seal is a direction of rotation-independent mechanical seal with stationary springs that has been specifically developed for MUNSCH non-metallic pumps. Special feature: insensitive to solids-laden fluids; the rotating seal ring keeps solids clear of the seal faces. 9. The fluoroplastics (E-CTFE)-coated spring is located outside the path of the fluid pumped. 9.2 The CrNiMo shaft sleeve is provided with a fluoroplastics coating and positively locked to the shaft. 9. The rotating seal ring is positively locked to the shaft sleeve. 9.4 Rotating and stationary seal rings are fabricated from EKasic C. This advanced silicon carbide not only offers extreme abrasion resistance but is also resistant to virtually all acids and alkalis. 9. The rotating seal ring design with a larger outer diameter counteracts edge pressure effectively. 9. Dynamic O-ring optimally positioned between the SSiC components ensures reliable sealing over the full range of allowable service temperatures. 9.7 Disassembly or assembly of the mechanical seal requires no special skills. No adjustment or alignment needed (not shown). 9. Single mechanical seal can be readily converted to a double mechanical seal with a minimum of additional components required. Excellent shaft rigidity makes for long service life of the mechanical seal.
y and disassembly Shaft seals - flushing options 2 MUNSCH-REA mechanical seal with spring chamber flushing connection (option) A spring chamber flushing connection is provided whenever there is a risk of product crystallization or solids deposition in the spring chamber Shutdown flushing (option) This shaft seal flushing variant is used in service environments involving a risk of solids deposition, crystallization of the fluid pumped or blockage problems in the pump interior. It can be combined with the double mechanical seal MUNSCH-REA-F/D. 2 Continuous flushing (option) The continuous shaft seal flushing variant ensures reliable protection when pumping fluids containing high solids loads or dissolved gases, when the fluid is pumped near its boiling point or when there is a risk of dry running. MUNSCH-REA-F/D double mechanical seal The double mechanical seal is employed whenever there is a risk of solids deposition or product crystallization, in service environments posing a health or environmental hazard, when the fluid is pumped near its boiling point or dry running cannot be ruled out with a single mechanical seal. The double mechanical seal can be operated with a buffer fluid in the once-through mode, with closed-circuit thermosiphon buffer systems or quench systems. Accessories/Options Base plate Levelling bolts as an alternative to concrete pads Coupling with/without spacer sleeve Coupling guard Priming pot Thermosiphon buffer system Quench tank Motor overload switch Casing drain Explosion protection to EU Directive 94/9/EG (option) Additional constructional measures allow the use of the NP in explosion hazard areas. The pump meets the requirements of EU Directive No. 94/9/EG.
Performance characteristic charts 0 0 0 0 40 0 20-40- -40-20 0-0- 0-0-20 0--20 0-- 20-200-400-D 2-0- 0-2--B 200-0-20-E 2-0-20 2-0-20 2-0-200 0-2-20-D 200-0-20-F Differential head H [m] 40-2-0 0-2-200 0-2-0-40-200-0-0 0-0-200 0--0 0--200 2-0-200 2 r = 40 min - 2 4 20 0 40 0 0 0 0 200 00 400 00 00 00 Flow rate Q [m /h] 0 0-40-20 0-0-20 0 0 0-2-200-40-200 0-0-200 40 0--200 Differential head H [m] 0 20 40-2-0 0-2-0-0-0 0--0 4 r = 2900 min - 2 4 20 0 40 0 0 0 0 200 00 Flow rate Q [m /h]
MKFB 000 Dimensions, weights and connections Pump size Weights DNs ) DNd ) PP/PE PVDF a f h h2 m m2 n n2 n w S S2 sf sf2 td ts h h7 b4 Ød l pb u M 2) 40-2-0 ) 40 2 0 2 0 4 70 240 90 2 4 7 7 20 2, 0 24 0 27-0-2-0 0 2 0 2 0 4 70 240 90 2 4 7 7 20 2, 0 24 0 27-0-2-200 0 2 0 0 0 0 70 2 22 2 4 7 7 20 4 0 24 0 27-40-200 40 0 0 0 0 7 70 2 22 2 4 7 7 20 4 0 24 0 27-40-20 40 2 0 00 0 22 0 9 20 70 4 7 7 20 42 7 0 2 0-40- 40 2 0 2 00 200 20 20 9 7 70 7 7 7 20 42 0 2 0-0-0 0 0 2 0 4 70 240 90 2 4 7 7 20 2, 0 24 0 27-0-0-200 0 0 0 0 0 200 7 70 2 22 2 4 7 7 20 4 0 24 0 27 0-0-20 0 0 0 2 00 0 22 20 9 20 70 4 7 7 20 42 7 0 2 0 0-0- 0 0 0 2 00 22 20 20 9 7 70 7 7 7 20 42 0 2 0 0--0 0 0 0 0 0 7 70 2 22 2 4 7 7 20 4 0 24 0 27 0--200 0 0 0 00 0 22 0 9 20 70 4 7 7 20 42 7 0 2 0 0--20 0 2 0 2 00 200 20 20 20 7 70 7 7 7 20 42 0 2 0 0-- 0 0 2 0 22 20 20 20 7 70 7 7 7 20 42 0 42 2 4 2-0-200 2 0 0 2 00 0 20 20 9 20 70 4 7 7 20 42 7 0 2 0 2-0-20 2 0 0 2 00 22 20 20 20 7 70 7 7 7 20 42 0 2 0 2-0-200 2 0 2 0 2 00 200 20 20 20 7 70 7 7 7 20 42 0 2 0 2-0-20 2 0 0 40 0 22 20 220 20 7 70 7 7 7 20 42 0 42 2 4 2-0- 2 0-40 0 20 20 20 4 70 7 7 2 4 20 42 0 2 4 0-2-20 0 2-40 0 20 20 20 4 70 7 7 2 4 20 42 0 2 4 0-2- 0 2 2 20 40 0 20 24 0 00 400 70 22 7 7 2 4 20 42 0 2 4 200-0-20 200 0 2 20 0 0 20 7 2 0 00 400 70 22 7 7 2 4 20 42 0 2 4 20-200-400 20 200 42-200 70 40 0 200 9 40 40 00 24 22 7 7 40 0 0 2 40 4 90 4 2 Dimensions in [mm] ) Flanged connection to DIN 20, PN Weights in [kg] 2) M = casing drain: = available (option), - = not available Pump sizes 2-0-, 2-0-400, 2-0-400, 200-0-400 on request ) Not available in PE-UHMW Pump size DNs p DNd p2 sd dl ss sl 40-2-2 40 M 2 M2 0, 70 40-2-0 40 M 2 M2 0, 70 0-2-2 0 M 2 M 0, 70 0-2-0 0 M 2 M 0, 70 0-2-200 0 M 2 M 0 2 70-0-2 M 0 M 0, 70-0-0 M 0 M 0, 70-40-200 M 40 M 0 2 70-40-20 M 40 M 0 0-40- M 40 M 0 0 0--0 0 M M 70 2 0 0-0-200 0 M 0 M 70 2 0 0-0-20 0 M 0 M 70 0 0-0- 0 M 0 M 70 2 0 Pump size DNs p DNd p2 sd dl ss sl 0--200 0 M M 70 0 0--20 0 M M 70 0 0-- 0 M M 70 0 2-0-200 2 M 0 M 70 90 2-0-20 2 M 0 M 70 90 2-0-200 2 M 0 M 70 90 2-0-20 2 M 0 M 70 90 2-0- 2 M 0 M 70 90 0-2-20 0 M20 2 M 0 0 0-2- 0 M20 2 M 0 0 200-0-20 200 M20 0 M20 90 20-200-400 20 M24 200 M20 0 20 20 MUNSCH Chemie-Pumpen GmbH Im Staudchen D-2 Ransbach-Baumbach P.O. Box 42 D-22 Ransbach-Baumbach Germany Phone: +49 (0) 2 2-9-90 Fax: +49 (0) 2 2-9-9 Internet: http://www.munsch.de E-Mail: munsch@munsch.de Edition May 200 All technical data subject to revision Printed on chlorine-free paper - for the sake of our environment