Air Powered Man Rider Winch

Product s Information Air Powered Man Rider Winch TM MR150K Series (Dwg. MHP3377) Save These Instructions R Form MHD589 Edition B May 2016 45957107 2016 Ingersoll Rand

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Information Manuals on page 2. Manuals can be downloaded from ingersollrandproducts.com The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. Original instructions are in English. Other languages are a translation of the original instructions. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Information Manuals Publication /Document Number Publication /Document Number Product Safety Information Manual MHD56251 Product Maintenance Information Manual MHD592 Product Information Manual MHD590 TABLE OF CONTENTS Page Dwg. Name Page s Ordering Information...3 GUARD AND BASE WINCH ASSEMBLY DRAWING...4 GUARD AND BASE WINCH ASSEMBLY PARTS LIST...5 OPERATOR GUARD ASSEMBLY DRAWING AND PARTS LIST...6 AUTOMATIC BAND DRUM BRAKE ASSEMBLY DRAWING...7 AUTOMATIC BAND DRUM BRAKE ASSEMBLY PARTS LIST...8 MOTOR AND OVERLOAD ASSEMBLY DRAWING...9 MOTOR AND OVERLOAD ASSEMBLY PARTS LIST...10 MOTOR AND OVERLOAD ASSEMBLY PARTS LIST (CONT.)...11 REDUCTION GEAR AND DISC BRAKE ASSEMBLY DRAWING...12 REDUCTION GEAR AND DISC BRAKE ASSEMBLY PARTS LIST...13 CONTROL VALVE AND EMERGENCY STOP ASSEMBLY DRAWING...14 CONTROL VALVE AND EMERGENCY STOP ASSEMBLY PARTS LIST...15 SLACKLINE DEVICE ASSEMBLY DRAWING...16 SLACKLINE DEVICE ASSEMBLY PARTS LIST...17 PRESS ROLLER ASSEMBLY DRAWING AND PARTS LIST...18 LIMIT SWITCH ASSEMBLY DRAWING...19 LIMIT SWITCH ASSEMBLY PARTS LIST...20 EMERGENCY LOWERING DEVICE DRAWING AND PARTS LIST...21 HOSE CONNECTIONS ASSEMBLY DRAWING...22 HOSE CONNECTIONS ASSEMBLY PARTS LIST...23 AIR PREP-PACKAGE ASSEMBLY DRAWING...23 AIR PREP-PACKAGE ASSEMBLY PARTS LIST...24 LABELS AND TAGS LOCATION DRAWING AND PARTS LIST...25 PEDESTAL ASSEMBLY DRAWING AND PARTS LIST...26 MANUAL WIRE ROPE GUIDE ASSEMBLY DRAWING AND PARTS LIST...27 REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY DRAWING...28 REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY PARTS LIST...29 Recertification Kits...29. (Dwg. MHP3312)...4. (Dwg. MHP3614)...6 (Dwg. MHP3298)...7. (Dwg. MHP3375)...9.. (Dwg. MHP3376)...12. (Dwg. MHP3307)...14. (Dwg. MHP3296)...16. (Dwg. MHP3313)...18. (Dwg. MHP3372)...19. (Dwg. MHP3314)...21 (Dwg. MHP3386)...22. (Dwg. MHP3385)...23. (Dwg. MHP3387)...25 (Dwg. MHP3612)...26 (Dwg. MHP3613)...27 (Dwg. MHP2818)...28.. 2 Form MHD589 Edition B

PARTS ORDERING INFORMATION NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue. Sections of this manual may not apply to your product. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance, and will invalidate all warranties. Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service unless prior arrangements have been made and written authorization has been provided from the location the goods were purchased. Products that have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty that applies to this product is provided inside the back cover of the product information manual or in some cases the parts manual. Form MHD589 Edition B 3

GUARD AND BASE WINCH ASSEMBLY DRAWING 66 65 61 60 62 67 66 50 69 74 73 59 68 95 70 76 59 73 81 89 75 78 50 8 8 72 440 71 Motor Side 77 409 440 402 8 440 404 9 7 402 401 440 8 8 406 440 8 (Dwg. MHP3312) 4 Form MHD589 Edition B

GUARD AND BASE WINCH ASSEMBLY PARTS LIST of 7 Guard 3 8 Capscrew 22 9 Guard, with Logo 1 Lockwasher 28 50 Capscrew 12 59 Lockwasher 4 60 Cable Wedge (10 mm) 1 61 Drum 1 62 Adapter, Limitswitch 1 Lockwasher 14 Lockwasher 28 65 Capscrew 2 66 Bearing 2 67 End Cover 1 68 Endframe, Outboard 1 69 Lifting Lug 2 70 Tube, Hose Control 1 9653-0145 (47529598001) 4102-5701 (46898847) 9653-0148 (47529806001) 4510-0210 (38797353) 4102-4701 (46898292) 4510-0216 (38797346) 91-0023 (38537445) 9653-0076 (46899340) 9653-0004 (46894036) 4510-1206 (46898284) 4510-1208 (46898730) 4130-1106 (38535779) 5095-0028 (46894101) 95-06 (46894010) 9653-0124 (47528740001) 61-13 (46898771) 9653-0127 (47528799001) of 71 Pin, Dowel 8 47528781001 72 Base Connector 2 73 Nut 4 9653-0125 (47528741001) 4300-9411 (46898672) 74 Capscrew 4 45987179 75 Capscrew 8 47528779001 76 Bar, Frame Connector 2 77 Endframe, Inboard 1 78 Adapter, Motor 1 9653-0010 (46893830) 9653-0123 (47528732001) 9653-0002 (46894028) 81 Capscrew 8 47528777001 89 Connector 4 91 Cushion 4 401 Guarding, Inboard 1 9653-0126 (47528798001) 9653-0128 (475288001) 9653-0157 (47535046001) 402 Capscrew 2 45985439 404 Guarding, Outboard 1 406 Guard, Bottom 2 409 Protector, Lube Sight 1 9653-0156 (47524596001) 9653-0143 (47529596001) 47535540 (47535540001) 440 Capscrew 12 47531258001 NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Guard and Base Assembly Service and Replacement Kit List: of 901 Replacement Kit: Drum (includes items: 61, 902) 1 47557833001 902 Service Kit: Frame and Drum (includes items:, 59,, 69, 71, 73 75, 81,91) 1 475906001 903 Replacement Kit: Guard, Slotted (includes items: 7, 8,, 402) 1 475981001 904 Replacement Kit: Guard, Logo (includes items: 8, 9, ) 1 475961001 905 Replacement Kit: Guard, Bottom (includes items: 8,, 406) 1 475959001 906 Replacement Kit: Tube Guard, Inboard (includes items:, 401, 440) 1 475957001 907 Replacement Kit: Tube Guard, Outboard (includes items:, 404, 440) 1 475907001 908 Replacement Kit: Sight Protector, Lubricator (includes items: 8,, 409) 1 47543394001 946 Service Kit: Guarding Hardware (includes items: 8,, 50,,, 347, 402, 440, 531, 532) 1 47543539001 Form MHD589 Edition B 5

OPERATOR GUARD ASSEMBLY DRAWING AND PARTS LIST 533 347 531 534 347 50 Motor Side 535 50 532 532 (Dwg. MHP3614) of 50 Capscrew 2 Lockwasher 10 347 Nut 4 4102-4701 (46898292) 4510-1206 (46898284) 4300-9311 (46898300) of 532 Capscrew 2 47535447001 533 Guard, Top 1 47535510001 534 Guard, Side 1 47535511001 531 Capscrew 2 47535446001 535 Clamp 2 47535512001 NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Operator Guard Assembly Service and Replacement Kit List: of 939 Replacement Kit: Operator Guard (includes items: 50,, 347, 531, 532, 533-535, 938) 1 47543414001 6 Form MHD589 Edition B

AUTOMATIC BAND DRUM BRAKE ASSEMBLY DRAWING 113 112 111 113 113 149 130 130 129 128 130 122 119 127 148 43 109 45 130 124 127 123 154 155 154 43 148 44 (Dwg. MHP3298) Form MHD589 Edition B 7

AUTOMATIC BAND DRUM BRAKE ASSEMBLY PARTS LIST of 8 Capscrew 4 Lockwasher 1 43 Washer 2 44 Capscrew 1 45 Capscrew 1 Lockwasher 7 108 Pin 1 109 Connection Block 1 4102-5701 (46898847) 4510-0210 (38797353) 4500-1112 (383822) 4102-5601 (46898839) 4102-5501 (46898821) 4510-1208 (46898730) 9615-7175 (38541108) 9653-0032 (46895090 of 122 Brake Piston 1 123 Spring 1 124 Brake Cover 1 127 O' Ring 2 128 Oil Seal 1 129 Ring 1 130 Capscrew 4 143 Ring 1 110 Locknut 2 45983731 144 Spring 1 111 Band Brake 1 112 Pin 1 113 Cotter Pin 4 114 Oil Seal 1 117 Cover 1 119 Brake Housing 1 9653-0080 (46899803) 9653-0079 (46899795) 40-2019 (38539235) 5810-5830 (38530309) 9653-0061 (46897047) 9653-0029 (46895066) 145 O Ring 2 146 Piston 1 147 Brake Cylinder Assembly 1 149 Adjustment Screw 1 154 Capscrew 2 155 Breather 1 97-0013 (38756672) 6918-9041 (38756987) 9653-0061 (46897047) 5823-8829 (38757001) 5810-5830 (38530309) 97-0029 (38756821) 4102-5701 (46898847) 97-0029 (38756821) 6918-9041 (38756987) 5823-8829 (38757001) 97-0013 (38756672) 3653-0015 (46894168) 9653-0031 (46895082) 4102-5801 (46898854) 6848-9232 (38529996) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Automatic Band Drum Brake Assembly Service and Replacement Kit List: of 927 Replacement Kit: Brake Band (includes items: 45,, 108, 110 113, 149) 1 475985001 928 Service Kit: Auto Brake Cylinder (includes items: 8,, 108, 113, 114, 143-145, 154, 155) 1 475990001 929 Replacement Kit: Auto Brake Cylinder (includes items: -45,, 108, 110, 112, 113, 147, 149) 1 475988001 8 Form MHD589 Edition B

MOTOR AND OVERLOAD ASSEMBLY DRAWING 79 2 86 81 152 40 36 84 166 105 14 85 90 91 92 606 94 96 87 88 97 606 * * Remove one 606 for Pendant Control Conversion 2 86 88 104 46 99 213 189 201 199 197 198 196 202 210 204 107 101 205 206 204 209 208 203 211 212 206 65 194 195 193 192 191 46 * Remove 180 for Pendant 90 Control Conversion 180 * 185 189 188 102 103 187 186 84 182 (Dwg. MHP3375) Form MHD589 Edition B 9

MOTOR AND OVERLOAD ASSEMBLY PARTS LIST of 2 Lockwasher 4 4520-1006 (385401) of 182 Plug 1 6512-8928 (388291) 14 Plug 1 6511-0441 (388184) 185 Emergency Stop End Cover 1 94-1077 (38593554) 16 O Ring 2 5823-5229 (38548236) 186 Valve Seat 1 94-1106 (38593562) 36 Retainer Ring 1 4770-0015 (385222) 187 O Ring 2 5820-5029 (385225) 40 Fitting 1 6136-9228 (47531669001) 188 Axle 1 94-1105 (385938) 46 Setscrew 3 00-8407 (38511713) 189 Seal 3 94-1103 (38593653) 65 Capscrew 1 4130-1106 (38535779) 191 O Ring 1 5821-1729 (38524401) 79 Dowel Pin 1 4600-0416 (38522827) 192 Regulating Screw 1 94-1096 (38593588) 84 Ball 1 6940-1625 (385924) 193 Spring 1 6913-7041 (38570743) 85 Gasket 1 94-1503 (38767372) 194 Nut 1 4300-1111 (383046) 86 Capscrew 4 4102-3001 (38749602) 195 Washer 1 4570-1004 (38570792) 87 Housing 1 9653-0048 (46896059 196 Diaphragm 1 94-1097 (38593679) 88 Dowel Pin 2 4600-1116 (38522231) 197 O Ring 1 5822-2329 (38522702) 90 O Ring 5 5823-79 (38597241) 198 Valve Cone 1 96-0017 (38745626) 91 Bearing 4 5016-0002 (386999) 199 Base Plate 1 94-1095 (38593620) 92 Drive Gear (includes item 104) 1 set 74-1256 (38760880) 201 O Ring 1 5823-7029 (38570750) 94 Valve, Lifting (includes O rings) (kit 430; 45978467) 1 77-00 (38759734) 202 Cap 1 94-1101 (38593604) 96 Spring 2 6919-0341 (38758272) 203 Seal 1 9617-0056 (38544300) 97 Motor Cover 1 94-1023 (38577912) 204 O Ring 2 5823-7129 (38570768) 99 Exhaust Washer 1 97-0236 (38778304) 205 Valve Seat 1 94-1098 (38593570) 101 Gasket 1 94-1188 (384770) 206 Washer 2 4570-1006 (38570784) 102 Setscrew 1 00-9207 (38597266) 208 Washer 1 4560-1006 (38570800) 103 Capscrew 7 4133-2306 (38597506) 209 Sleeve 1 94-1102 (38593661) 104 Idle Gear (includes item 92) 1 set 74-1256 (38760880) 210 Seal 1 94-1104 (38593596) 105 Valve, Lowering (includes O rings) 1 77-00 (387597) 211 Cap 1 94-1100 (38593612) 107 Capscrew 5 4133-2206 (38597498) 212 Diaphragm 1 9652-3386 (47565204001) 152 Brass Adapter 1 6823-7528 (385789) 213 Spring 1 6915-8732 (38525333) 166 O Ring 1 5820-9229 (38534517) 606 Setscrew 7 00-7407 (38540498) 180 Nozzle 1 94-1187 (384762) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. For pendent control remove (1) each of item 180 and 606, refer to MHP3375 on page 9. : not sold individually. : available in a kit, see kit list below for details. 10 Form MHD589 Edition B

MOTOR AND OVERLOAD ASSEMBLY PARTS LIST (CONT.) Motor and Overload Assembly Service and Replacement Kit List: 919 of Service Kit: 3HP Gear Motor (includes items: 2, 14, 16, 18, 24, 26, 36, 40, 65, 84-86, 90, 91, 94, 96, 101-103, 105, 107, 152, 166, 326, 922) 1 47543062001 920 Service Kit: Motor - with set of 2 Rotors (includes items: 82, 88, 92, 99, 104, 180, 192, 193, 213, 919) 1 47543191001 922 Service Kit: Overload Device (includes items: 46, 65, 84, 90, 101-103, 180, 182, 186-189, 191-194, 196, 197, 201, 203, 204, 210, 212, 213, 919) 1 47543101001 925 Replacement Kit: Powerhead with Remote Controls 1 475511001 945 Replacement Kit: Powerhead with Controls 1 475435001 Form MHD589 Edition B 11

REDUCTION GEAR AND DISC BRAKE ASSEMBLY DRAWING 12 15 39 14 16 24 17 13 19 22 23 27 28 29 30 20 21 25 31 33 32 34 18 41 35 36 49 26 51 52 37 36 38 16 26 54 55 56 58 55 58 36 53 57 82 (Dwg. MHP3376) 12 Form MHD589 Edition B

REDUCTION GEAR AND DISC BRAKE ASSEMBLY PARTS LIST of 12 Retainer Ring 1 4770-0029 (38522272) of 32 Planet Gear Support 1 94-1006 (38577706) 13 Bearing 1 5080-0006 (38522157) 33 Gear Shaft 3 94-1046 (38578126) 14 Plug 1 6511-0441 (388184) 34 Sun Gear 1 94-2004 (38577847) 15 Reduction Gear End Cover 1 94-2010 (38577854) 35 Bearing 1 5000-0002 (38522116) 16 O Ring 1 5823-5229 (38548236) 36 Retainer Ring 2 4770-0015 (385222) 17 Oil Seal 1 5801-3430 (38533212) 37 Oil Seal 1 5801-9830 (38540456) 18 'O' Ring 1 5823-9129 (38767380) 38 Bearing 1 5080-0009 (38522165) 19 Ring Gear (48 teeth) 1 94-1003 (38577698) 39 Bearing 1 5005-0006 (38522124) 20 Output Shaft 1 94-2011 (38577862) 41 Housing 1 94-0574 (38776258) 21 Bearing 1 5080-0005 (38522140) 49 Retainer Ring 1 4770-3032 (38522280) 22 Capscrew 3 4132-06 (385437) 51 Piston 1 94-1014 (38578274) 23 Washer 3 4500-1105 (383806) 52 'O' Ring 1 5823-5129 (38548228) 24 Capscrew 5 4133-2406 (38597548) 53 Splined Hub 1 94-1013 (38577748) 25 Capscrew 1 4133 2506 (385975) 54 Spacer 1 97-0047 (38758017) 26 Gasket 2 94-1048 (38578258) 55 Friction Plate 2 02-8241 (38548186) 27 Reducer Housing 1 94-1007 (38577714) 56 Drive Plate 3 02-8341 (38548194) 28 Needle Bearing 6 5656-2141 (38597225) 57 Brake Reaction Plate 1 94-1015 (385777) 29 Bearing Ring 6 56-2041 (38597217) 58 Friction Plate with Spring 2 94-1552 (38774139) 30 Spacer 3 94-1047 (38578134) 82 Spring 3 6916-5532 (38522587) 31 Planet Gear 3 94-1002 (38577672) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Reduction Gear and Disc Brake Assembly Service and Replacement Kit List: of 924 Service Kit: Reducer (includes items: 2, 12-14, 16-18, 21-26, 28, 29, 36-39, 49, 86) 1 47543093001 938 Service Kit: Disc Brake (includes items: 14, 16, 18, 24, 26, 36, 52, 55, 56, 58, 82, 85) 1 47543400001 Form MHD589 Edition B 13

CONTROL VALVE AND EMERGENCY STOP ASSEMBLY DRAWING 128 1 165 137 121 2 170 171 166 83 166 84 131 173 172 129 123 119 130 84 177 175 178 132 118 2 126 127 124 115 125 136 179 115 133 168 2 132 Horizontal Take-off Angle 116 134 Standard Vertical Take-off Angle 134 135 127 126 139 138 124 116 140 141 1 (Dwg. MHP3307) 14 Form MHD589 Edition B

CONTROL VALVE AND EMERGENCY STOP ASSEMBLY PARTS LIST of 2 Lockwasher 8 83 Check Valve 1 84 Ball 3 115 Spindle Shaft 2 116 Spring 1 118 Capscrew 4 119 Stop Plate 1 4520-1006 (385401) 9579-0106 (38551198) 6940-1625 (385924) 94-0413 (38760435) 94-11 (38760518 4132-4306 (382089) 94-2749 (387985) of 135 Valve Housing 1 136 Key 2 137 Capscrew 2 138 Gear (includes items 140 and 115) 139 Gear Cam 140 Retainer 2 141 Bushing 2 121 Ball, Handle 1 71348353 1 Spool 2 123 Spool, Handle 1 124 Coupling 1 125 Washer 1 126 Capscrew 1 127 Shoulder Screw 1 128 Lever Shaft 1 129 Shoulder Screw 1 47535399 (47535399001) 94-12 (38760526) 4500-1106 (38543468) 4132-2306 (38540183) 94-1108 (38595492) 47535398 (47535398001) 4133-5606 (46898268) 1 Valve, Emergency Stop 1 165 Valve 1 166 O Ring 3 168 Capscrew 2 170 Protector 1 171 O Ring 1 172 Emergency Stop Housing 1 130 Spring 1 71348346 173 Screw 1 131 Post, Handle 1 132 Roll Pin 2 133 Bushing 2 134 Pin 1 382-32532 (43803626) 4650-8320 (38592333) 5900-8726 (38592291) 4600-1216 (38522835) 175 O Ring 2 177 Spring 2 178 Retainer Ring 2 179 Emergency Stop Assembly (includes items 2[2 ea], 83, 84, 137, 161, 1 166, 170, 172, 173, 175, 177 and 178) 1 set 1 97-0038 (38757506) 94-0415 (38760450) 4132-1706 (381917) 74-0417 (46880985) 4783-7241 (38592341) 5900-8826 (38592770) 94-0414 (38760443) 9579-0108 (38551180) 9579-0104 (38550190) 5820-9229 (38534517) 4133-2106 (38597233) 9579-0107 (38554580) 5823-5329 (38550208) 94-2091 (38592390) 00-8307 (383004) 5821-6529 (380629) 6912-8541 (38553889) 4771-3009 (38592408) 74 1116 (38767315) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Control Valve and Emergency Stop Assembly Service and Replacement Kit List: of 926 Replacement Kit: Emergency Stop 1 47543200001 930 Service Kit: Control Valve (includes items: 2, 116, 118, 124-127, 129, 132-134, 136, 140, 141, 168) 1 475431001 931 Replacement Kit: Control Valve with Throttle Lever (Vertical) (includes items: 2, 115, 116, 118, 119, 124-127, 129, 132-136, 140-1, 168, 129) 1 47543304001 932 Replacement Kit: Throttle Lever (includes items: 119, 120, 930) 1 47543223001 941 Repair Kit: E-Stop (includes items: 2, 83, 84, 90, 137, 166, 170, 171, 173, 175, 177, 178) 1 47513419016 944 Rebuild Kit: E-Stop (includes items: 1, 166, 941) 1 47513419017 945 Replacement Kit: Control Valve with Throttle Lever (Horizontal) (includes items: 2, 115, 116, 118, 119, 124-127, 129, 132-136, 138-1) 1 47556229001 Form MHD589 Edition B 15

SLACKLINE DEVICE ASSEMBLY DRAWING 305 304 8 A 949 303 71 8 8 949 306 312 316 310 A 319 50 318 310 311 321 320 949 317 949 310 50 307 308 307 A 309 (Dwg. MHP3296) 16 Form MHD589 Edition B

SLACKLINE DEVICE ASSEMBLY PARTS LIST of 8 Capscrew 5 50 Capscrew 12 Lockwasher 18 Lockwasher 5 4102-5701 (46898847) 4102-4701 (46898292) 4510-1206 (46898284) 4510-1208 (46898730) of 309 Retainer 6 47529997001 310 Capscrew 6 311 Sensor 1 4102-2301 (38598546) 9653-0132 (47529439001) 312 Push Button 1 45895034 71 Dowel Pin 1 47528781001 316 Cover 1 303 Arm 2 304 Roller 2 305 Roller Axle 2 306 Counterweight 1 9653-0107 (46003737) 9653-0017 (468944) 9653-0016 (46894416) 9653-0138 (47529514001) 317 Mounting Bracket 1 318 Base 6 319 Axle 6 320 Valve 1 9653-0134 (47529470001) 9653-0136 (47529479001) 9653-0129 (47528846001) 9653-0130 (47529152001) 47531871 (47531871001) 307 Washer 12 47529996001 321 Fitting, Elbow 2 71262299 308 Roller, Insert 6 9653-0139 (47529583001) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Slackline Device Assembly Service and Replacement Kit List: of 914 Service Kit: Slackline (includes items: 8, 50,,, 304, 307-309, 319) 1 47543215001 915 Replacement Kit: Slackline Valve (includes items:, 310-312, 317, 320, 321) 1 47543299001 916 Replacement Kit: Slackline Sensor Cover (includes items:, 310, 316) 1 47543307001 917 Replacement Kit: Slackline Counterweight (includes items: 8,, 71, 306) 1 47543316001 918 Replacement Kit: Slackline (includes items: 303, 305, 318, 914-917) 1 47543318001 Form MHD589 Edition B 17

PRESS ROLLER ASSEMBLY DRAWING AND PARTS LIST 346 3 50 154 346 324 50 340 348 343 341 340 345 324 154 154 347 350 154 (Dwg. MHP3313) of 50 Capscrew 6 Lockwasher 10 Lockwasher 4 154 Capscrew 6 324 Washer 2 340 Roller, Short 2 341 Shaft 1 4102-4701 (46898292) 4510-1206 (46898284) 4510-1208 (46898730) 4102-5801 (46898854) 4500-1110 (38539250) 9653-0068 (46897609) 9653-0036 (46895207) of 3 Roller, Long 1 343 Bracket 1 345 Spring Frame 1 9653-0035 (46895199) 9653-0067 (46897591) 9653-0034 (46895181) 346 Screw, Buttonhead 2 45977253 347 Nut 2 4300-9311 (46898300) 348 Plate, Nut 1 45989548 350 Clamp, Bottom 1 9653-0140 (47529589001) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Press Roller Assembly Service and Replacement Kit List: of 912 Service Kit: Pressroller (includes items: 50,,, 154, 324, 340, 3, 346, 347) 1 47543219001 913 Replacement Kit: Pressroller (includes items: 50,,, 154, 324, 340-343, 345-348, 350) 1 47543302001 18 Form MHD589 Edition B

LIMIT SWITCH ASSEMBLY DRAWING 252 254 255 256 23 258 272 259 2 268 140 132 267 262 262 271 269 251 273 289 287 325 285 257 288 286 285 2 266 266 324 282 292 284 279 283 274 275 326 327 253 277 278 328 86 276 152 (Dwg. MHP3372) Form MHD589 Edition B 19

LIMIT SWITCH ASSEMBLY PARTS LIST of 23 Washer 1 86 Capscrew 2 132 Pin 1 140 Retainer Ring 1 152 Fitting, Adapter 4 4500-1105 (383806) 4102-3001 (38749602) 4650-8320 (38592333) 4783-7241 (38592341) 6823-7528 (385789) of 272 Bearing 1 47535120 273 Capscrew 2 274 Tube 1 275 Gasket 1 276 Support, Front 1 251 Tie Mount 2 4601-0252 277 O Ring 1 252 Locknut 3 4370-7211 (38540688) 278 Cover 1 253 Capscrew 3 46010260 279 Capscrew 2 254 Support, Rear 1 255 Support 1 256 Capscrew 2 9653-0155 (47537033001) 9651-0007 (38791588) 4132-2706 (38543419) 282 Fitting, Elbow 1 283 Fitting, Elbow 4 284 Valve 1 257 Cable Tie 2 03250776 285 Pinion 3 258 Capscrew 1 259 Axle 1 262 Shoulder Collar 2 4100-5101 (38535696) 9651-0003 (38791547) 4780-33 (38791612) 286 Support Cam 1 287 Shaft 1 288 Bearing 1 2 Capscrew 2 47534985 289 Expansive Ring 1 2 Cam Limit Switch 2 266 Washer 2 267 Base Plate 1 268 Fitting, Elbow 2 269 Valve 1 271 Switch 2 9653-0154 (47534901001) 6910-34 (38791653) 6859-8941 (387740) 9651-0032 (46890612) 6859-8841 (387732) 6855-8741 (38590592) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. 292 Tube 1 324 Washer 1 4101-9101 (3808) 9651-0036 (46893251) 9651-00 (46893327) 9651-0035 (46893285) 9651-0039 (46893293) 9651-0040 (46893301) 4131-6506 (385407) 6815-9828 (38793840) 4689-7302 (46897302) 4689-7484 (46897484) 9651-0017 (38793816) 9651-0008 (38791596) 9651-0038 (46893277) 5005-0000 (38791620) 4780-1039 (387916) 6804-5328 (38582326) 4500-1110 (38539250) 325 Capscrew 2 4601-0278 326 Lockwasher 4 327 Capscrew 4 328 Lockwasher 2 4510-0205 (46892410) 4132-2906 (38531562) 4510-0206 (38797304) Limit Switch Assembly Replacement Kit List: of 933 Replacement Kit: Limit Switch 1 47543382001 20 Form MHD589 Edition B

EMERGENCY LOWERING DEVICE DRAWING AND PARTS LIST 170 165 169 178 177 172 170 174 181 176 175 174 181 (Dwg. MHP3314) of 165 Controls Assembly 1 9653-0149 (47529813001) of 175 Fitting 2 460018 169 Drain Valve 1 468971 176 Fitting 1 460026 170 Fitting 1 45975620 177 Valve 1 46897690 172 Fitting 1 460000 178 Air Reservoir 1 46006292 174 Screw 2 4102-2301 (38598546) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. 181 Washer 2 4510-1206 (46898284 Emergency Lowering Device Service and Replacement Kit List: of 9 Replacement Kit: E-Lowering Air Reservoir Assembly (includes items: 169, 170, 172, 174-178, 181) 1 47543554001 943 Service Kit: Emergency Lowering (includes items: 169, 170, 172, 174-177, 181) 1 47543549001 Form MHD589 Edition B 21

HOSE CONNECTIONS ASSEMBLY DRAWING A H G F C A FRL End View H B D G Main Air Supply B F D E A Motor End View J E A J C 393 393 393 395 393 392 387 393 396 385 393 387 397 394 385 386 393 384 385 382 (Dwg. MHP3386) 22 Form MHD589 Edition B

HOSE CONNECTIONS ASSEMBLY PARTS LIST of of 382 SST Hose Assembly (1,150 mm) 1 45973492 393 SST Hose Assembly (300 mm) 13 45895208 384 SST Hose Assembly (325 mm) 3 45973435 394 Valve, Quick Exhaust 1 46009205 385 SST Hose Assembly (430 mm) 3 459737 395 Fitting 1 45981222 386 Fitting, Tee 1 45973419 396 Fitting 1 71048268 387 SST Hose Assembly (955 mm) 2 45973450 397 Fitting 1 460089 392 SST Hose Assembly (200 mm) 1 45973468 NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : available in a kit, see kit list below for details. Hose Connections Assembly Service Kit List: of 934 Service Kit: Hoses and Fittings (includes items: 382, 384-387, 392, 393-397) 1 47543384001 AIR PREP-PACKAGE ASSEMBLY DRAWING 417 436 419 416 418 412 414 1 417 411 415 413 A 310 437 A 408 310 A 50 407 310 438 347 405 (Dwg. MHP3385) Form MHD589 Edition B 23

AIR PREP-PACKAGE ASSEMBLY PARTS LIST of Lockwasher 4 50 Capscrew 2 Lockwasher 8 310 Capscrew 4 347 Nut 2 4510-0210 (38797353) 4102-4701 (46898292) 4510-1206 (46898284) 4102-2301 (38598546) 4300-9311 (46898300) of 414 Fitting, Reducer 1 46008884 415 Fitting, Nipple 1 416 Filter / Lubricator / Regulator 1 53939 (71230346) C38351-801 (15295223) 417 Capscrew 4 47531258001 418 Fitting, Adapter 1 45988821 405 Valve, Ball 1 71397186 419 Connection Block 1 45988607 407 Fitting, Nipple 1 47529998001 436 Spacer Kit 1 408 Support, Clamp 2 9653-0152 (47529878001) 437 Clamp 2 104397 (15307309) 9653-0150 (47529815001) 411 Fitting, Elbow 1 45993011 438 Fitting, Plug 1 45993086 412 Fitting, Pipe 3 46008868 A Regulator Lock 1 413 Water Separator 1 WS180A (23768906) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. 104329 (15299522) : available in a kit, see kit list below for details. Air Prep-Package Assembly Service and Replacement Kit List: of 909 Service Kit: FRL Hardware (includes items:, 50,, 310, 347, 417) 1 47543386001 910 Service Kit: FRL 1 47557829001 911 Replacement Kit: FRL and Water Separator Assembly (includes items: 405, 407, 408, 411-416, 418, 419, 436-438, 909) 1 47543388001 24 Form MHD589 Edition B

VERTICAL WINCH POS ITION HORIZONTAL WINCH POS ITION 459723_A 71462709 LABELS AND TAGS LOCATION DRAWING AND PARTS LIST 433 432 2 0 2 1 45973591 434 7 INSPECTED 8 435 9 6 (Dwg. MHP3387) of of 0 Label, Warning 1 459721 9 Tag, Do Not Adjust 1 45925260 1 Label, Weight of Winch 1 45975828 432 3rd y Witness (option) 1 45972890 2 Label, Lifting Point 2 45971785 433 Data (Name) Plate 1 Contact Factory 6 Label, Read the Manual 1 45913852 434 Label, Directional 1 459723 7 Tag, Encompass Certification 1 71462709 435 Label, Emergency Lowering 1 45981172 8 Tag, Service 1 71455455 NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Labels and Tags Location Replacement Kit List: of 940 Replacement Kit: Labels (includes items: 0-2, 6-9, 434, 435) 1 47543561001 Form MHD589 Edition B 25

PEDESTAL ASSEMBLY DRAWING AND PARTS LIST 5 59 59 541 541 73 949 5 541 949 5 59 541 59 949 5 541 59 59 73 59 73 541 59 544 541 73 541 543 541 541 541 (Dwg. MHP3612) of Lockwasher 12 59 Lockwasher 8 73 Nut 4 4510-0210 (38797353) 4510-0216 (38797346) 4300-9411 (46898672) 541 Capscrew 12 45979499 of 5 Capscrew 4 543 Side Frame 2 544 End Frame 2 4102-4901 (468989) 9653-0058 (46896551) 9653-0060 (46896577) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Pedestal Assembly Replacement Kit List: of 935 Replacement Kit: Pedestal Base (includes items:, 59, 73, 541-544) 1 47543392001 26 Form MHD589 Edition B

MANUAL WIRE ROPE GUIDE ASSEMBLY DRAWING AND PARTS LIST 523 121 525 524 126 Motor Side (Dwg. MHP3613) of of 121 Ball, Handle 1 71348353 524 Base, Lower 1 475393001 126 Capscrew 6 4132-2306 (38540183) 523 Base, Upper 1 47536535001 NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. 525 Handle 1 9653-0122 (47522608001) Manual Wire Rope Guide Assembly Replacement Kit List: of 936 Replacement Kit: Manual Rope Guide (includes items: 121, 126, 523-525) 1 47543390001 Form MHD589 Edition B 27

With Emergency Stop Function REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY DRAWING 601 601 602 152 604 2 606 602 152 118 2 608 609 610 611 600 605 613 607 90 152 83 617 326 166 619 620 84 618 177 84 166 170 624 1 173 622 166 171 171 165 170 615 165 621 (Dwg. MHP2818) 28 Form MHD589 Edition B

REMOTE TWO FUNCTION PENDANT CONTROL ASSEMBLY PARTS LIST of 600 Pendant Assembly 1 2 Lockwasher 6 83 Check Valve 1 84 Ball 5 90 O Ring 3 118 Capscrew 2 152 Fitting, Adapter 10 1 Valve, Emergency Stop 1 165 Valve 3 166 O Ring 5 170 Protector 3 171 O Ring 3 173 Screw 3 177 Spring 4 326 Plug 4 601 Hose ** (m) 602 Hose End, Barbed 10 604 Capscrew 4 PHS2E-U (38559258) 4520-1006 (385401) 9579-0106 (38551198) 6940-1625 (385924) 5823-79 (38597241) 4132-4306 (382089) 6823-7528 (385789) 9579-0108 (38551180) 9579-0104 (38550190) 5820-9229 (38534517) 9579-0107 (38554580) 5823-5329 (38550208) 00-8307 (383004) 6912-8541 (38553889) 6510-7741 (388143) 50923 (03990215) 51029 (03990298) 4132-2206 (38541132) of 605 Adapter Plate 1 606 Setscrew 1 607 Gasket 1 608 Hose Tie 1 609 Strain Relief Wire (m) 610 Sleeve Clamp 1 611 Thimble 1 613 Adapter 1 615 Exhaust Washer 1 617 Lifting Eye 1 618 Pin 1 619 Lever 2 620 Screw 2 621 Retainer Ring 1 94-1026 (38577920) 00-7407 (38540498) 94-1093 (38595500) 6112-5132 (38525226) 6976-4041 (38629838) 6112-5032 (38525218) 6932-5332 (385252) 94-1173 (386096) 6760-0303 (38535621) 62-2332 (38529160) 9579-0040 (38538237) 9579-0122 (38559100) 00-6207 (382873) 4771-3030 (38559373) 622 Pendant Handle 1 --- 624 Label Kit 1 626 Label: Read the Manual 1 628 Exhaust Valve Kit 1 9579-0111 (38554598) 9618-0098 (38543856) 20417 (71069579) NOTES: Hardware items may come in prepackaged amounts; is usage per unit. : not sold individually. : available in a kit, see kit list below for details. Remote Two Function Pendant Control Assembly Replacement Kit List: of 937 Service Kit: PHS2E-U (includes items: 84, 165, 166, 170, 171, 177, 326, 615, 618, 619, 621, 624) 1 7579-0183 (38607354) 947 Replacement Kit: PHS2E-U Pendant 1 PHS2E-U (3859258) 948 Rebuild Kit: PHS2E-U Pendant (includes items: 1, 165, 611, 615, 617-619, 621, 937) 1 7650-0080 (38780813) RECERTIFICATION KITS of Kit Recertification Kit: MR150 with Pendant Control 1 47561128001 Recertification Kit: MR150 with Lever Control 1 47543599001 Form MHD589 Edition B 29

SERVICE NOTES 30 Form MHD589 Edition B

SERVICE NOTES Form MHD589 Edition B 31

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