Note: Indented items indicate parts included in an assembly listed above Quantity by Model 2006+ All Years Part Name/Description Part Number 570R 575R 580R 585R Instruction Kit Lexion 570/580/590 2005500-5 1 1 1 Flow Sensor Lexion 570/580/590 4001039 1 1 1 Flow Sensor Drill Template 4000939 1 1 1 Flow Sensor Reinforcement Plate 4000940 1 1 1 Wear sheet Right 4000849 1 1 1 Wear sheet Left 4000850 1 1 1 Lower Adjuster Kit 40mm 2001301-25 1 1 1 Lower Adjuster 40mm bearing 4000582 1 1 1 Connecting link 4000604 1 1 1 Offset link 4000614 1 1 1 Roller link 4000622 1 1 1 Alcohol swab pack 2002811 1 1 1 Decal Do Not Adjust, Use Lower Adjuster 2000132 1 1 1 Cable Kit Lexion 5x0 2001270 1 1 1 Cab cable 2000402-1 1 1 1 Distribution cable 2000403-1 1 1 1 Flow sensor cable 2000406-4 1 1 1 Power cable 2000971-1 1 1 1 Elevator speed cable 4000619-15 1 1 1 Ground speed cable 4000620-10 1 1 1 Header relay tee cable 4000621-5 1 1 1 Cable installation kit Lexion 500 series 2000901-25 1 1 1 Silicon sealant 2001011 1 1 1 Terminal kit Power, Lexion 2001361 1 1 1 Female terminal 2002732 1 1 1 Male terminal (spade) 2002799 1 1 1 Spade receptacle 2002957 1 1 1 Spade plug 2002958 1 1 1 Gray plastic cable clamps 2002812 10 10 10 Cable ties 15 in. 2002817-15 25 25 25 Cable ties 6 in. 2002817-6 50 50 50 Cable clamp 2002820 6 6 6 Parts Kit Lexion 570/580/590 2001312-50 1 1 1 Post Bracket 2000134 1 1 1 Anchor Bar 2000124 1 1 1 Flow sensor installation kit 2001300-28 1 1 1 Drill bit 1/4 in. 2001001-25 1 1 1 Hole saw 1-3/8 in. 2001002-138 1 1 1 Stub drill bit 11/32 in. 2001036-344 1 1 1 Carriage bolt 5/16 x 1 in. 2002021-31100 5 5 5 Hex nut 5/16 in. 2002051-31 5 5 5 Split lock washer 5/16 in. 2002061-31 5 5 5 Grommet 3/8 in. I.D. x 1-3/8 in. P.H.D. 2002824-38 1 1 1 590R 595R PN: 2005500-5 February 2007 Rev C 1
Ag Leader Technology Note: Indented items indicate parts included in an assembly listed above Quantity by Model 2006+ All Years Part Name/Description Part Number 570R 575R 580R 585R Grommet 1/2 in. I.D. x 1-3/8 in. P.H.D. 2002824-50 1 1 1 Monitor bracket installation kit 2001304-7 1 1 1 Stub drill bit 13/64 in. 2001036-203 1 1 1 Hex head cap screw 1/4 x 3/4 in. 2002001-25075 3 3 3 Hex head cap screw 1/4 x 1 in. 2002001-25100 1 1 1 Hex nut 1/4 in. 2002051-25 2 2 2 Hex lock nut 1/4 in. 2002055-25 2 2 2 Split lock washer 1/4 in. 2002061-25 2 2 2 Flat washer 1/4 in. 2002071-25 6 6 6 Self-tapping screw 1/4 x 3/4 in. 2002075-25075 4 4 4 Antenna installation kit 2001310-4 1 1 1 Dust cap vinyl, 3/8 in. I.D. 2002782-38 1 1 1 Grommet 3/8 in. I.D. x 1/2 in. P.H.D. 2002825-38 1 1 1 Mounting plate 4001033 1 1 1 Connector plug kit Quantimeter, Lexion 2001357 1 1 1 Deutsch plugged cap 2 pin 2002899-2 1 1 1 AMP plugged cap 3 pin 2002966-3 1 1 1 AMP plugged cap 5 pin 2002966-5 1 1 1 Wear sheet installation kit 4101042 1 1 1 Drill bit stub 11/32 in. 2001036-344 1 1 1 Carriage bolt 5/16 x 3/4 in. 2002021-31075 7 7 7 Lock nut 5/16 in. 2002055-31 7 7 7 Flat washer 5/16 in. 2002071-31 7 7 7 Elevator Mount System (EMS) 2005714 1 1 1 Elevator Mount Unit (EMU) 3000746 1 1 1 Battery power cable 2-1/2 ft. 4001058-3 1 1 1 EMS installation kit 2001322-7 1 1 1 Fuse 1.25 x.25 5 amp 2000061-5 3 3 3 Screw driver proximity switch 2001038 1 1 1 Self-tapping screw #8 x 3/8 in. 2002075-08038 5 5 5 Hex lock nut 6mm 2002155-06 11 11 11 EMS instruction kit 2001323-8 1 1 1 Cable tie 15 in. 2002817-15 10 10 10 Cable tie 6 in. 2002817-6 20 20 20 Installation instructions Lexion 4x0/5x0 2005647-8 1 1 1 Moisture Sensor 15 ft. 2000411-1 1 1 1 590R 595R 2 February 2007 Rev C
Important Notices You will save time and prevent wrong installation of components by closely following these step-by-step instructions. If you have questions, call Ag Leader Technology at 515-232-5363 x 1. Direction words (LEFT and RIGHT) are commonly used when describing an installation procedure. Interpret direction words as if sitting in operator seat. Signal words (CAUTION, IMPORTANT and NOTE) are provided to draw attention to information that is important for the safe/correct installation and operation of this product. CAUTION will alert you to situations that will impact the physical safety of you or others. IMPORTANT will alert you to the potential for damage to the product or loss of data. NOTE will provide you with additional information to simplify a procedure or clarify a process. Keep parts list and installation instructions for use as a reference after completing installation. Section Contents Item Page Installing Display 4 Installing Cab and Distribution Cables 6 Installing Power Cable 8 Installing Elevator Speed Cable 9 Installing Ground Speed Cable 10 Installing Header Height Cable 11 Installing Wear Sheets & Flow Sensor 12 Installing Lower Elevator Adjuster 19 Removing Elevator Paddles 22 Installing Elevator Mount Unit (EMU) 23 Installing Moisture Sensor 25 Installing Flow, Elevator Speed, Moisture & EMU Power Cables 26 Installing GPS 29 Final Inspection 31 Operational Checkout 32 PN: 2005500-5 February 2007 Rev C 3
Ag Leader Technology Installing Display Parts required for procedure: (1) Display (1) Post bracket (1) Anchor bar (reinforces post bracket) (1) U-bracket (1) Marking pen or scribe (1) Punch (1) Drill bit 13/64 in. (3) Self-tapping screw 1/4 x 3/4 in. (2) Hex head cap screw 1/4 x 3/4 in. (2) Split lock washer 1/4 in. (2) Hex nut 1/4 in. Extra fasteners are provided Step-by-Step Procedure 1. Place post bracket on left side of right-front cab post approximately 3 in. down from cab ceiling as shown in Figure 1. 2. Align top of bracket with seam in plastic and make horizontal mark on metal post. 3. With top edge of post bracket aligned with horizontal mark, position back edge of post bracket at rear edge of corner post. 4. Mark (4) mounting holes of bracket on corner post using permanent marker or scribe. 5. Center punch and drill (4) holes using provided punch and 13/64 in. drill bit. 6. Loosely attach anchor bar to post bracket using (2) 1/4 x 3/4 in. cap screws and lock nuts as shown in Figure 2. Use holes above and below slot in brackets. Do not fully tighten at this time. 7. Install (4) 1/4 in. self-tapping screws with flat washers, through bracket assembly into drilled holes in cab post. Tighten lock nuts left loose in Step 6. 8. Attach U-bracket to post bracket assembly using (1) 1/4 x 3/4 in. cap screw and (1) 1/4 x 1 in. cap screw with lock washers and nuts as shown in Figure 2. Determine best position for U-bracket before tightening completely. 9. Attach monitor to U-bracket using provided carriage bolt and plastic knob. 4 February 2007 Rev C
Figure 1. Post bracket installed This face mounts to cab post Anchor bar Post Bracket Figure 2. Post bracket, anchor bar and U-bracket PN: 2005500-5 February 2007 Rev C 5
Ag Leader Technology Installing Cab Cable & Distribution Cable Parts required for procedure: (1) Cab cable (1) Distribution cable (1) Alcohol swab packet Plastic cable clips Cable ties Step-by-Step Procedure 1. Connect rectangular D-shaped 25-pin connector of cab cable to mating connector of display. IMPORTANT: Never use force to mate electrical connectors. If connectors do not mate easily, they are not aligned properly. 2. Route cable down front side of cab post. Use adhesive backed cable clips to secure cable to post. 3. Pull back floor mat and route cable under edge of mat along emergency exit door to back of console near rear of cab. 4. Remove tray from rear of console as shown in Figure 3 by removing screw. Remove tray Figure 3. Rear console tray 5. To access inside of console, remove (1) nut on front of console below screen so entire console can be removed. 6 February 2007 Rev C
6. Cab cable should enter through back right side of console. Route cable forward through divider wall in console. 7. Remove grommet from hole in floor as shown in Figure 4. Figure 4. Hole in cab floor for distribution cable 8. Route all individual connectors of distribution cable except for 3-pin shroud (power connector) down through hole. Power connector will be needed inside cab when power cable is routed in next section. 9. Split existing grommet and install around all wires passing through hole. Insert grommet into hole. 10. Mate 24-pin plug connector of cab cable with 24-pin receptacle of distribution cable in console. 11. Seal this area with black silicone sealant as needed NOTE: Console will be returned to its original position after power cable is installed in next section. PN: 2005500-5 February 2007 Rev C 7
Ag Leader Technology Installing Power Cable Parts required for procedure: (1) Power cable Cable ties Step-by-Step Procedure 1. Locate power port beneath rear console tray as shown in Figure 5. Power Port Figure 5. Power cable plugged into power port 2. Plug power cable into power port. There may be (2) ports to choose from Switched and Unswitched. If so, plug power cable into port labeled Unswitched. 3. Route power cable down and plug into mating connector of distribution cable that was left inside cab in previous section. 4. Return console back to its correct position and tighten nut on front. 5. Replace tray at rear of console. 8 February 2007 Rev C
Installing Elevator Speed Cable Parts required for procedure: (1) Elevator speed cable Cable ties Step-by Step Procedure 1. Locate elevator speed sensor connection at filler auger drive shaft as shown in Figure 6. Elevator speed sensor Front of machine Figure 6. Elevator speed sensor connection 2. Install tee end of elevator speed cable between existing harness and shaft speed sensor. 3. Route elevator speed cable behind clean grain elevator and then forward so it is hanging between elevator and body of combine. 4. At this point, stop routing cable. Elevator speed cable will be routed forward with moisture sensor cable in a later section. PN: 2005500-5 February 2007 Rev C 9
Ag Leader Technology Installing Ground Speed Cable Parts required for procedure: (1) Ground speed cable Cable ties Step-by Step Procedure 1. Locate ground speed sensor on top of transmission as shown in Figure 7. Access sensor from right side of machine behind front tire. Ground speed sensor Front of machine Figure 7. Ground speed sensor tee connection 2. Install tee end of ground speed cable between existing wiring harness and sensor. 3. Route cable along axle with existing harness to right side of machine. 4. Route forward and then up front of combine along existing hose. 5. Connect ground speed cable to mating connector of distribution cable. NOTE: It is not possible to connect cables to distribution incorrectly. 10 February 2007 Rev C
Installing Header Height Cable Parts required for procedure: (1) Header height cable Cable ties Step-by-Step Procedure 1. Locate header position sensor on right side of feeder house as shown in Figure 8. Header Sensor Figure 8. Header position sensor 2. Unplug sensor from combine wiring harness and plug header height tee cable between sensor and combine harness. 3. Route cable up to mating connector of distribution. Secure cable to existing cabling or hoses. NOTE: It is not possible to connect cables to distribution incorrectly. PN: 2005500-5 February 2007 Rev C 11
Ag Leader Technology Installing Wear Sheets & Flow Sensor Parts required for procedure: (1) Flow sensor (1) Flow sensor drill template (1) Flow sensor reinforcement sheet (1) Elevator wear sheet right side (1) Elevator wear sheet left side (1) Stub drill bit 11/32 in. (1) Drill bit #19 (1) Drill bit 1/4 in. (1) Hole saw 1-3/8 in. (6) Carriage bolt 5/16 x 3/4 in. (4) Cap screw 5/16 x 1 in. (6) Flat washer 5/16 in. (4) Lock washer 5/16 in. (6) Lock nut 5/16 in. (4) Hex nut 5/16 in. NOTE: The purpose of the wear sheets is to protect the sides of the elevator head from excessive wear. Step-by-Step Procedure 1. At top of clean grain elevator, unlock and raise rotary radiator screen assembly and secure in up position. 2. Unlock panel beside elevator head and swing open. 3. Remove (4) nuts and (3) cap screws that secure cover on top of elevator head as shown in Figure 9. Remove cover. Remove fasteners Figure 9. Top cover to remove 12 February 2007 Rev C
4. Position wear sheets to mark mounting holes on either side of elevator head as shown in Figure 10. a. Align wear sheets so that sharp edge on bottom of each wear sheet rests on top edge of rear elevator wall. Profile of wear sheets should match profile of elevator side walls. b. Clamp wear sheets in proper position before marking. Figure 10. Wear sheet clamped in position for marking IMPORTANT: Placement of wear sheets is critical for proper installation. 5. Mark locations for (3) mounting holes in each wear sheet using provided permanent marker. 6. Remove wear sheets and carefully center punch and drill mounting hole locations using provided 11/32 in. drill bit. An angle drill is required. Drilling a pilot hole with a smaller drill bit is recommended. 7. Install wear sheets using provided 5/16 in. carriage bolts, flat washers and lock nuts. Install carriage bolts from inside with nuts on exterior side of elevator. See Figure 11. PN: 2005500-5 February 2007 Rev C 13
Ag Leader Technology 14 February 2007 Rev C Figure 11. Left wear sheet installed NOTE: If machine is equipped with a hydraulic cylinder for maintaining tension on conveyor chain, cylinder must be replaced with a manual adjuster before proceeding to step 8. A new manual adjuster may be ordered from Lexion, or a section of 3/4 in. threaded rod with (4) jam nuts can be used in place of the hydraulic cylinder. 8. Adjust top shaft of elevator to the fully raised position. It is likely that conveyor chain will need to be split to get top shaft properly adjusted. If so, advance conveyor chain until serviceable link is accessible at bottom of elevator. Split chain and continue with top shaft adjustment. NOTE: Leave chain split and free to move independently until lower adjuster has been installed and conveyor paddles have been removed in the sections that follow. IMPORTANT: While chain is split, take precautions to not allow conveyor chain to roll off top shaft and become lodged in clean grain elevator. 9. Re-install top cover that was removed in step 3. Be careful not to strip threads of 6mm fasteners at lower end of cover. Before the following steps can be performed, the grain tank cover must be raised to enable access to the grain tank. 10. Disconnect linkage point as shown in Figure 12 so that filling auger may be lowered while grain tank cover remains open. Lower auger to its down position.
Disconnect linkage Figure 12. Filling auger linkage 11. Position flow sensor template so beveled corner of template is tight into corner of tank. Clamp in position as shown in Figure 13. Drill template Beveled corner Figure 13. Template in position PN: 2005500-5 February 2007 Rev C 15
Ag Leader Technology IMPORTANT: Reposition hydraulic hoses that are located above sheet metal housing to avoid potential for damage while drilling. NOTE: The (5) small holes of the drill template serve as center punch marks for drilling. 12. Drill all (5) holes of template using provided #19 drill bit. It is not necessary to drill completely through sheet metal of combine. The purpose of this step is to transfer hole marks from template to sheet metal of combine. 13. With (5) holes clearly marked on sheet metal of combine, remove drill template. 14. Drill (4) corner mounting holes using provided 11/32 in. drill bit. 15. Drill hole for flow sensor cable using provided 1-3/8 in. hole saw and 1/4 in. drill bit. See Figure 14 for an illustration. Hole for flow sensor cable 16 February 2007 Rev C Mounting holes Figure 14. Flow sensor holes drilled 16. Position flow sensor reinforcement plate on top of sheet metal housing that has just been drilled through. Align holes of reinforcement plate with holes in sheet metal. The corner of reinforcement plate that has a triangle section removed should be in the front-left position. (Interpret direction words as if facing forward in operator seat.)
17. Insert flow sensor cable up through 1-3/8 in. hole and secure flow sensor using provided 5/16 in. carriage bolts, lock washers and hex nuts. Flow sensor mounting bolts must also secure reinforcement sheet that was installed in previous step. 18. Install provided grommet (3/8 I.D. x 1-3/8 P.H.D.) around flow sensor cable and insert into hole of sheet metal as shown in Figure 15. Grommet will prevent grain from back feeding down into filling auger sump. Grommet Figure 15. Flow sensor installed 19. Drill a hole for CAN Bus harness through grain tank wall using provided 1-3/8 in. hole saw. Position hole near sheet metal housing that flow sensor is secured to as shown in Figure 16. There is a bracket on exterior wall of grain tank that could interfere with hole position. Verify hole will not interfere with existing bracket before drilling. PN: 2005500-5 February 2007 Rev C 17
Ag Leader Technology CAN Bus harness Figure 16. Hole location for CAN Bus harness NOTE: CAN Bus harness will be routed in a following section. 20. Reposition filling auger and connect linkage that was disconnected in step 10. 21. Close and secure panel beside elevator head. Lower rotary radiator shield back into position. NOTE: Flow sensor installation is complete. Do not connect conveyor chain until lower adjuster is installed in the following section. 18 February 2007 Rev C
Installing Lower Adjuster IMPORTANT: A slide adjuster must be installed at lower end of clean grain elevator so top shaft of elevator can remain in a fixed position. Weight calibration may change if top shaft is adjusted. IMPORTANT: If elevator chain and top drive sprocket have several years of use, it is a good idea to install new parts. If these parts are changed at a later date, it may affect accuracy. Parts required for procedure: (1) Lower adjuster assembly (includes bearing) (1) Connecting link (1) Offset link (see note below) (1) Roller link (1) Alcohol swab packet (1) Decal Do Not Adjust, Use Lower Adjuster IMPORTANT: Provided offset link may not be required for proper lower adjuster installation. If not, store in a safe place to prevent loss. Offset link is only available through Ag Leader Technology and replacement cost is very high. Step-by-Step Procedure 1. Remove (4) nuts that secure bearing and remove outer flange. 2. Remove locking collar, bearing and inner flange. 3. Remove (7) nuts around perimeter of mounting plate (Figure 17) that secures bearing assembly to elevator boot. Remove plate. Figure 17. Mounting plate to remove PN: 2005500-5 February 2007 Rev C 19
Ag Leader Technology 4. Install lower adjuster assembly on cross auger shaft and secure to elevator boot using (7) nuts and flat washers that were removed in step 3. See Figure 18. 5. Install locking collar on bearing. Figure 18. Lower adjuster installed 6. With lower adjuster installed and chain disconnected, move adjuster through full range of travel. Verify that auger flighting will not interfere with auger trough in either extreme position. If interference does exist, auger flighting must be trimmed as necessary. 7. Reconnect conveyor chain. Add provided connecting link, roller link and offset link as necessary as shown in Figure 19. NOTE: Do not tighten clean grain elevator drive belt. Elevator chain will need to be advanced in the following section. 8. Adjust tension of conveyor chain using lower adjuster. Chain is properly tensioned when links can be moved side to side on lower sprocket (with moderate resistance), but cannot be pulled away from sprocket. 9. After completing chain adjustment, tighten (3) nuts that secure lower adjuster in position. 20 February 2007 Rev C
Roller link Connecting link Offset link Figure 19. Additional chain links installed 10. Install Do Not Adjust! Use Lower Adjuster decal on side of elevator near top shaft adjustment as shown in Figure 20. Future tension adjustments to conveyor chain will be made using lower adjuster. Figure 20. Do Not Adjust decal installed NOTE: The conveyor chain tension should be monitored periodically throughout the season. An improperly tensioned chain may contribute to increased errors in yield readings. PN: 2005500-5 February 2007 Rev C 21
Ag Leader Technology Removing Elevator Paddles IMPORTANT: To achieve calibration accuracy over a wide range of flows, (2 or 3) paddles must be removed at equal spacing around conveyor chain. The number of paddles to be removed depends on configuration of conveyor chain. Step-by-Step Procedure 1. Determine number of links between paddles at connection point (where serviceable connecting links are located) of conveyor chain. a. If number of links is (5) or more (most common scenario), only (2) paddles must be removed. In that case, skip to step 3. b. If number of links is (4) or fewer (not a common scenario), (3) paddles must be removed. NOTE: In each case, remove paddle only. Do not remove link that paddle is fastened to. 2. For conveyor chains with (4) or less links between paddles at connection point, remove (1) paddle from either side of connection point. 3. Slowly advance chain while counting paddles. Remove 13 th paddle from connection point, leaving 12 paddles remaining between connection point and missing paddle. 4. Continue advancing chain while counting paddles. Remove 13 th paddle from previous paddle removed, leaving 12 paddles between missing paddles. NOTE: With paddles removed, conveyor chain should have 12 or 13 paddles between each gap. NOTE: At this point, conveyor chain drive belt can be tightened. 22 February 2007 Rev C
Installing Elevator Mount Unit (EMU) Parts required for procedure: (1) Elevator mount unit (EMU) (10) Lock nut 6 mm NOTE: If installing on a machine that is equipped with Quantimeter, a right angle hydraulic fitting may be required to route hydraulic lines without interfering with installation of EMU. The Lexion part number for the angled hydraulic fitting is 238693.0. See Figure 21. Angle Fitting Figure 21. Right angle hydraulic fitting Step-by-Step Procedure 1. Raise side shield on right side of combine to access clean grain elevator. 2. Remove plate covering factory holes on elevator. Keep cover plate in case EMU is ever removed. 3. Remove (1) mounting stud from elevator as shown in Figure 22, so EMU can be properly installed. Grip stud with a vise-grip pliers and work back and forth until it is loose. Another option is to grind stud until it is flush with elevator wall. PN: 2005500-5 February 2007 Rev C 23
Ag Leader Technology Stud removed Figure 22. Mounting stud removed from elevator 4. Position holes around perimeter of EMU onto corresponding studs of elevator. Secure EMU to elevator using 6mm lock nuts as shown in Figure 23. Figure 23. EMU installed 24 February 2007 Rev C
Installing Moisture Sensor Parts required for procedure: (1) Moisture sensor with integral cable (1) Moisture sensor cover (attached to EMU) (4) Self-tapping screw #8 x 3/8 in. Cable ties Step-by-Step Procedure 1. Remove (1) sheet metal screw that attaches aluminum plate to plastic housing of moisture sensor. Install ground terminal strap of moisture sensor on screw as shown in Figure 24. Attached Ground Strap Figure 24. Moisture sensor 2. Feed moisture sensor cable through hole in top of moisture sensor cover from enclosed side out as shown in Figure 24. 3. Slip aluminum housing of moisture sensor into holder until all (4) holes in aluminum housing line up with (4) holes in holder. 4. Install (4) #8 x 3/8 in. self-tapping screws through holes in moisture sensor holder into aluminum plate of moisture sensor. 5. Install moisture sensor to EMU housing by engaging tab on bottom of moisture sensor holder with tab on side of main housing, tilting sensor upward to insert sensor blade into grain cavity, and securing holder with wing nut provided. NOTE: Cable of moisture sensor will be routed in next section. PN: 2005500-5 February 2007 Rev C 25
Ag Leader Technology Installing Cables: Flow Sensor, Elevator Speed, Moisture Sensor, EMU Power Parts required for procedure: (1) Flow sensor cable (1) EMU power cable Cable clamps Cable ties Step-by-Step Procedure 1. Route moisture sensor cable up elevator and toward body of combine where elevator speed cable has been routed. 2. Connect flow sensor cable to flow sensor and route down clean grain elevator and toward body of combine where elevator speed and moisture cables have been routed. 3. Collectively route flow sensor cable, elevator speed cable and moisture sensor cable forward to distribution cable along bottom of grain tank as shown in Figure 25. Figure 25. Cables routed under grain tank IMPORTANT: Ensure cables are secured away from pulleys. 4. Connect (3) cables to mating connectors of distribution cable. NOTE: It is not possible to connect cables to distribution incorrectly. 26 February 2007 Rev C
5. Route EMU power cable as follows: a. Plug 2-socket tower connector of EMU power cable into mating 2-pin shroud connector of EMU control circuit. b. Route opposite end of power cable down to power outlet as shown in Figure 26 and install Tee connectors between power outlet and combine harness NOTE: If machine is a 2005 or older, terminals of combine harness may not mate with power cable. Replacement terminals have been provided in cable installation kit. Power outlet Figure 26. Battery power connection 6. If Quantimeter has been removed, connector plugs have been provided in parts kit to protect combine harness from damage. Install provided plugs in the following locations (See Figure 27). a. 2-pin Deutsch plug Mate with connector that controls hydraulic slide of moisture sensor. Harness is shown in illustration, but connector is not. b. 3-pin AMP plug There are (2) of these. Mate with sender and receiver connectors of flow sensor harness. Only (1) connector is shown in illustration. c. 5-pin AMP plug Mate with moisture sensor connector. PN: 2005500-5 February 2007 Rev C 27
Ag Leader Technology Flow (3-pin) Moisture (5-pin) Moisture hydraulics (2-pin) Figure 27. Quantimeter connections 28 February 2007 Rev C
Installing GPS Parts required for procedure: (1) GPS unit (1) GPS cable (1) Antenna mounting plate (1) Grommet (1) Tube of silicon sealant NOTE: If installing a GPS unit other than an Ag Leader GPS1100, installation will be similar, but may vary slightly due to differences in GPS systems. NOTE: If not installing a GPS, installation is complete. Proceed to Final Inspection. Step-by-Step Procedure 1. Release cab roof and tilt it forward. Refer to combine operator manual for proper procedure. NOTE: A tall step ladder positioned in front of cab will be required for this procedure. 2. Remove existing metal plate located in front center of cab roof. 3. Route small, round connector of GPS cable up through hole under metal plate as shown in Figure 28. Figure 28. GPS cable routed up through cab roof PN: 2005500-5 February 2007 Rev C 29
Ag Leader Technology 4. Route GPS cable through hole in provided GPS mounting plate and install provided grommet around cable. Insert grommet into plate. 5. Secure mounting plate to cab roof using existing fasteners. 6. Connect cable to mating connector of GPS and mount GPS to metal plate. Make sure GPS cable has a gentle bend as shown in Figure 29. A sharp bend could damage cable. Figure 29. GPS installed 7. Seal around GPS cable and grommet using provided silicon sealant. If water does penetrate grommet it will not get into cab, but it may eventually run down exterior of windshield causing visual impairment. 8. Route opposite end of GPS cable to right-rear corner of cab along roof as shown in Figure 30. 9. Route cable into cab and connect to 15-pin (Aux 1) connector on back of. 10. Tilt cab roof down and secure it. 30 February 2007 Rev C
GPS cable Figure 30. GPS cable routed along cab roof Final Inspection Installation is complete. Walk around combine to verify the following: 11. All cable connections have been made. 12. Excess cable has been tied out of way, to avoid interference 13. All tools have been removed from combine. 14. All fasteners are tight PN: 2005500-5 February 2007 Rev C 31
Ag Leader Technology Operational Checkout for Refer to the Display Items section in the Operation Section for instructions on how to display different items on the screen. Step-by-Step Procedure 1. Start engine. 2. Power up monitor. a. While program is loading, verify Special Edition firmware is installed. Monitor should display Grain Harvest/Site SE followed by a version number. b. After program has loaded, a field and load should be displayed at top of screen. 3. Display Elevator Speed on screen. a. Verify elevator RPM stays at zero with separator and header OFF. b. Engage separator and verify monitor measures elevator RPM. It should be about 400 RPM at full engine speed. NOTE: On some combine models, header must be engaged to receive elevator speed signal. If no elevator speed, engage header drive. 4. Display Ground Speed on screen. a. Ground speed should register zero with combine at rest. b. Move combine slowly. Monitor should register MPH value at low speeds (below 1 MPH). c. Engage separator with combine at rest and verify monitor reads 0.0 MPH. 5. Display Head Height on screen. a. Raise and lower header. Header height value should increase and decrease respectively. 6. Display Temp on screen and verify there is a temperature reading. The temperature may be off slightly because it has not been calibrated. Refer to Setup Section of Operator Manual to adjust monitor to your combine. 32 February 2007 Rev C
Revision History Date Revision Initials Comments Aug 2005 N/C SLH - Initial release of instructions. Jan 2006 A SLH - Added instructions for eliminating interference between filling auger tube and impact plate. - Updated parts list. Jul 2006 B SLH - Added 2006 and newer 570/575 as supported models. - Changed EMU power cable from 16 ft. to 24 ft. and - Changed installation procedure to use master shutoff switch. - Added wear sheet installation to flow sensor section. Feb 2007 C SLH - Changed Flow Sensor installation. - Changed EMU power cable installation. - Added more detailed support for Lower Adjuster installation. - Added GPS installation section. PN: 2005500-5 February 2007 Rev C 33