GE Lighting etrofit Installation Guide IMMESION efrigerated isplay Lighting Vertical ases V0 Series End Mullion Lights 8-inch: GELT080E-SY/-S (6603/6606), GELT080E-SY/-S (6609/6612), GELT083E-SY/-S (661/6618), GELT080EL-SY/-S (660/6607), GELT080EL-SY/-S (6610/6613) & GELT083EL-SY/-S (6616/6619) 60-inch: GELT0603E-SY/-S (797/7977), GELT0600E-SY/-S (7978/7971), GELT0600E-SY/-S (7972/797), GELT0603EL-SY/-S (797/7978), GELT0600EL-SY/-S (7979/7972) & GELT0600EL-SY/-S (7973/7976) 70-inch: GELT0703E-SY/-S (79772/7977), GELT0700E-SY/-S (79766/79769), GELT0700E-SY/-S (79760/79763) GELT0703EL-SY/-S (79773/79776), GELT0700EL-SY/-S (79767/79770) & GELT0700EL-SY/-S (79761/7976), escription ode (Single Unit Product Number / 10-Pack Product Number) EFOE YOU EGIN ead these instructions completely and carefully. FO YOU SFETY ead and observe all UTIONS and NINGS shown throughout these instructions. Installation to be performed by factory trained service personnel only. For use inside a commercial refrigeration case with packaged foods only. This device complies with part 1 of the F ules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. NOTE: This equipment has been tested and found to comply with the limits for a lass digital device, pursuant to part 1 of the F ules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. This lass [] FL complies with the anadian standard IES-003. e EF de la classe [] est conforme à la NM-003 du anada. NING / VETISSMENT isk of electrical shock. isconnect power before servicing or installing product. etrofit Kit Installation requires knowledge of luminaires electrical systems. If not qualified, do not attempt installation. ontact a qualified electrician. Install this kit only in the luminaires that have the construction features and dimensions shown in the photographs and/or drawings. / isque de choc électrique. ouper le courant avant de réparer ou installer le produit. etrofit Kit d'installation nécessite la connaissance des systèmes luminaires électriques. Si vous n'êtes pas qualifié, ne tentez pas l'installation. ontactez un électricien qualifié. Installez ce kit seulement dans les luminaires qui ont les caractéristiques de construction et les dimensions figurant sur les photographies et / ou des dessins. OMPTIILITY This system is compatible with the GEPS000NMUL-SY. Please refer to the separate driver installation guide for appropriate wiring connections. UTION / TTENTION isk of injury. hile performing installations described, gloves, safety glasses or goggles should be worn. / isque de blessure. Lors de l'exécution des installations décrites, des gants, des lunettes de sécurité ou des lunettes de protection doivent être portées.. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer.. efore servicing or cleaning unit, switch power off at the service panel and follow appropriate lock out / tag out safety procedures. PEPE ELETIL IING Electrical equirements The power supply must be supplied with 100-20 V, 0/60 Hz., and connected to an individual properly grounded branch circuit, protected by a 1 or 20 ampere circuit breaker or time delay fuse. iring must be 2 wire with ground and rated for 7 (167 F). o not overload driver, follow installation instructions for the GEPS000NMUL-SY. Ensure that all connection points are sealed for damp location using the appropriate method per the NE or local electrical code. Grounding Instructions able irect This lighting system must be connected to a grounded metal, permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and be connected to the equipment grounding terminal. imagination at work
NING/VETISSEMENT Les pièces et câbles électriques risquent d être endommagés lors du perçage 1 emove Existing Lighting omponents Tools equired omponents equired 1 2 3 6 7 1 2 3 6 7 ire stripper/cutter Tape measure Screwdriver ordless drill Hammer 7/6-inch (2.8mm) drill bit enter punch 1 2 3 light driver ire cover 6-32 x 1/2" screws Twist lock splice wire connectors For retrofit only. If you are an OEM, please refer to the OEM Installation Guide. Fluorescent omponent Location efer to manufacturing manual for refrigeration case to identify lighting control circuits. Ensure that power is switched off at the service panel for the lighting circuit. If a lighting power switch is not provided in the refrigeration case, power removal can be performed at the main breaker panel. Locate existing lighting components including ballasts, lampholders, lamps, and lampguards in the refrigeration case for removal. Please refer to refrigeration manual for any questions dealing with component locations. 1 3 emove lamps, lampholder and lamp guards. ut the wiring, making the cut as close to the lampholder as possible. o not remove wiring from case as it will be utilized to attach the light. ispose of components per federal and local regulations. 2 Locate ballast within system. The most common location is in the mullion or the electrical raceway found in the bottom of the refrigerated case. isconnect ballast input and output connectors. ut the ballast connector wires nearest to the connector and remove connector. Unscrew the mounting screws that attach ballast and remove ballast. ispose of ballasts according to federal and local regulations. driver installation will begin at Step 7 and Step 8. To install the light, first identify the wiring for connection to the driver. fter removing the connector from ballast, leave the existing ballast input and output wires for reconnection in a later step. Lamp with lamp guards (behind mullion) Lamp holders allast 1. Mullion 2. aceway 3. Overhead door frame 2
2 Prepare for Installation of End Lights Measure 1 3/32-inches (28 mm) from the edge of the mullion nearest the door, and mark a vertical line near the top and bottom of the frame mullion. Left End Shield river Leads 1-3/32" (28 mm) 1-3/32" (28 mm) ight End Shield 2 1/8" ( mm) Prepare for the upper end of the End Light. Mark a horizontal line a minimum 2 1/8-inches ( mm) from the top of the door opening, and another horizontal line 3/8-inches (10 mm) below this line. 3/8" (10 mm) Prepare for the lower end of the End Light. For 8-inch Lights mark a horizontal line 6 1/" (117mm) beneath the first line drawn for the top Mounting. For 60-inch Lights, mark a horizontal line 8 3/32-inches (176 mm) beneath the first line drawn for the top Mounting Tab. For 70-inch Lights, mark a horizontal line 68 1/32" (1739 mm) beneath the first line drawn for the top Mounting Tab. Then mark another line 3/8-inches (10 mm) below this line. enter Punch at Intersection and drill a 7/6-inch (2.8 mm) hole For 8-inch Lights: 6 1/" (117 mm) For 60-inch Lights: 8 3/32" (176 mm) For 70-inch Lights: 68 1/32" (1739 mm) 3/8" (10 mm) enter the center punch directly at the intersection of the horizontal lines and the vertical line (top and bottom) and establish a dimple. End Mullion - Left End Mullion - ight View from inside the case looking out Use power drill and 7/6-inch (2.8 mm) drill bit to drill holes at the intersection of the vertical center line and the horizontal lines. epeat these steps for the mullion on the other end of the case. 3
ire 2 EL E Identify End Light - ight from Left ire Verify s are directed towards the center of the case before installing. NOTE: Installing the Light on the wrong side will result in very low light level inside the refrigerated case. View from inside the case looking out NING / VETISSMENT isk of electrical shock. Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. o not leave any other open holes in an enclosure of wiring or electric components / isque de choc électrique. Seuls les trous ouverts indiqués dans les photos et / ou les dessins peuvent être faites ou modifiés à la suite du montage du kit. Ne pas laisser autres trous ouverts dans l'enceinte du câblage électrique ou composants. 3 Install End Lights river Place proper End Light against the face of the mullion near the two holes drilled at the top. NOTE: efer to proper End Light orientation depicted in Step 2. Insert a #6-32 x 1/2-inch sheet metal screw into the slot of the Mounting Tab on the End Light, and into the first hole that was drilled in the end mullion. Use a screwdriver to start threading the screw into the drilled hole. End Light Power Leads Output Leads epeat for the second screw, and for the bottom of the End Light. Mounting Tab efer to the manufacturing manual for door frame to ensure there are no components contained inside the mullion that could be drilled through. Use a #6-3/-inch self-drilling screw to attach the enter Light into one or two of the additional drill through holes located near the center of the Light. efer to wiring diagram on page 6. onnect the red and black output wires from the Light to the red and black wires on the river using the twist lock splice wire connectors provided.
UTION / TTENTION isk of injury. o not overload river, 60-watts maximum per driver. For 8-inch Lights, do not exceed enter Lights per driver loading limit. (2 End Lights is equivalent to 1 enter Light). For 60-inch Lights, do not exceed 3 enter Lights per driver. (2 End Lights is equivalent to 1 enter light). For 70-inch Lights, do not exceed 2 enter Lights plus 1 End Light per driver loading limit. isque de blessure. Ne pas surcharger le driver, 60-watts maximum par driver. ans le cas des lampes de 8"-122 cm, ne pas dépasser lampes centrales par limite de charge du driver. (2 lampes latérales équivalent à 1 lampe centrale). ans le cas des lampes de 60"- 122 cm, ne pas dépasser lampes centrales par limite de charge du driver. (2 lampes latérales équivalent à 1 lampe centrale). ans le cas des lampes de 70"-17 cm, ne pas dépasser 2 lampes centrales et 1 lampe latérale par limite de charge de driver. river onfiguration Options The diagrams below represent wiring configurations for each river. 6-oor ase For 8" Lights For 60" & 70" Lights -oor ase -oor ase For 8" Lights For 60" & 70" Lights For 8" Lights For 60" & 70" Lights 3-oor ase 2-oor ase For 8" Lights For 60" & 70" Lights For 8", 60" & 70" Lights Parts Needed Per ase 6-oor -oor -oor 3-oor 2-oor enter Lights 3 2 1 End Light Sets 1 1 1 1 1 rivers (60-inch Lights) 2 2 2 1 1 rivers (70-inch Lights) 3 2 2 2 1 rivers (8-inch Lights 2 2 1 1 1 ire overs 7 6 3
NING / VETISSMENT isk of electrical shock. Ensure that all connection points are sealed for damp location using the appropriate method per the NE or local electrical code. isque de choc électrique. S assurer que les points de raccordements sont scellés pour emplacement humide en employant une méthode permise par le NE ou par le code électrique local. onnection onfigurations For information on,,,, see Steps, 6, and 7. One End Set ( & L) Lights SITH Note: Lights are polarity insensitive Two enter Lights SITH Note: Lights are polarity insensitive One enter Light SITH Note: Lights are polarity insensitive IGHT EN LIGHT LEFT EN LIGHT HITE (NEUTL) LK (LINE) TEMINL LOK TEMINL ( Source) LOK HITE (NEUTL) LK (LINE) TEMINL LOK TEMINL ( Source) LOK One End Set (ight and Left) & One enter Light One End Light (ight or Left) & One enter Light SITH Note: Lights are polarity insensitive SITH Note: Lights are polarity insensitive IGHT EN LIGHT LEFT EN LIGHT ENTE LIGHT EN ( or L) LIGHT ENTE LIGHT ENTE LIGHT ENTE LIGHT ENTE LIGHT HITE (NEUTL) LK (LINE) TEMINL LOK TEMINL ( Source) LOK HITE (NEUTL) LK (LINE) TEMINL LOK TEMINL ( Source) LOK HITE (NEUTL) LK (LINE) TEMINL LOK TEMINL ( Source) LOK 6
onnect river - Output For etrofit, place driver in the location where the ballast was formerly located. Make output () connections as noted below: USING TIST-ON IE ONNETOS emove the -way connector from the river by cutting the wires near the connector and strip the output leads. Using the appropriate wiring diagram on page 6, connect the river output leads to the Light leads. Use an ohm meter to identify the two wires connected to the Light that measure between ~ 1,000-18,000 ohms. Use wire connectors or other connection method approved for low temperature usage and stranded cable. () For non-dimming applications, cap the unused wires with /32" (mm) twist on wire connectors. undle and safely secure any unused wires by way of approved wire ties and wire connectors. 6 onnect river - Input Make input () connections as noted below: USING TIST-ON IE ONNETO The river is required to be reliably bonded to the protective ground conductor. ttach the supplied green/yellow ground wire from the river to a grounded metal portion of the door frame. emove the 3-way connector from the river by cutting the wires near the connector and strip the input wires. Using the appropriate wiring diagram on page 6, connect the original Line and neutral wires (or Line 1 and Line 2 wires for 20 nominal V) to the river leads using the provided twist lock splice wire connectors or other connection method approved for low temperature usage and stranded cable. () 7 onnect imming ontacts Output (Optional) To enable dimming operation, connect leads from occupancy sensor or control system (normally open contact) to the purple and gray leads of the power supply. Make output (contact closure) connections using one of the two options below: USING TIST-ON IE ONNETOS emove the -way connector from the river by cutting the wires near the connector and strip the output leads. Using the appropriate wiring diagram on page 6, connect the river dimming output leads to the occupancy sensor or control system using wire connectors or other connection method approved for low temperature usage and stranded cable. () The river is capable of step dimming from 100% power to 20% power when used with a normally open contact closure occupancy sensor system. hen using the drivers for non-dimming applications, the dip switch setting must be set to #1 ON to disable the dimming feature and achieve 100% illumination. 7
UTION / TTENTION isk of electrical shock. Plastic cover is needed to protect electrical wires from tampering and accidental contact. / isque de choc électrique. Le couvercle en plastique est requis pour assurer une protection adéquate contre l'accès aux fils et les contacts accidentels. ire 8 ttach overs to Mounting Tab over Tuck wires underneath ire over before placing it over the End ap and Mounting Tab. ttach ire over to Light Mounting Tab by installing a M2.9x10 pan head tapping screw (provided) through the hole in the End ap and Mounting Tab using an installation torque of 3 lbf-in. NOTE: Tighten slowly until fully seated, do not over tighten or strip the threads. End ap M2.9x10 pan head tapping screw epeat these steps for the mullion on the other end of the case. NING / VETISSMENT isk of electrical shock. isconnect power to Lights before any cleaning operation. isque de choc électrique. ébranchez l'alimentation des éclairages à avant toute opération de nettoyage. 9 efigerated isplay Lights leaning Instructions The outer lens and the plastic housing should be cleaned periodically with a mild liquid dish detergent. o not use chemical cleaners to clean the lens. Keep the outside clean. ipe with a clean cloth lightly dampened with mild liquid dish detergent. ry with a clean, soft cloth. o not wipe the lens with a soiled dish cloth or wet towel. These may leave a residue that can damage the finish. o not use scouring pads, powdered cleaners, bleach or cleaners containing bleach because these products can scratch and damage the finish. This product is intended solely for the use of commercial refrigerated, display or case lighting and is not intended for use in any other application. GE Lighting Solutions 1-888-MY-GE- www.gelighting.com 1-8 8 8-6 9-3-33 GE Lighting Solutions, LL is a subsidiary of the General Electric ompany. Immersion is a trademark of GE Lighting Solutions, LL. The GE brand and logo are trademarks of the General Electric ompany. 2013 GE Lighting Solutions, LL. Information provided is subject to change without notice. ll values are design or typical values when measured under laboratory conditions. 8 130-110813