) * Parts Manual 20D, 35D, 60D Carton Clamp Serial Numbers 678854 through 678933 Manual Number 679836 Rev. 1 cascade Cascade is a Registered Trademark of Cascade Corporation
How To Use This Manual Introduction This manual illustrates service replacement parts for standard production Cascade D-Series Carton Clamps. The parts manuals for attachments designed by the Application Engineering Department have an A.E.D. designation on the cover of the manual. This standard attachment manual is not interchangeable with A.E.D. manual since it does not reflect the special engineering of an A.E.D. attachment. To locate a service replacement part for a standard attachment, follow these steps. 1. Locate the Nameplate The nameplate is attached to the top left side frame. If the nameplate is missing, all necessary information is stamped into the faceplate at the same location. Nameplate 4 Pat&t plate 655266 2. Note the Serial Number Record the six-digit Serial Number. See example. 3. Refer to Serial Number Index Locate your Serial Number in the Serial Number Index on the following page. IMPORTANT: DO NOT USE THIS MANUAL TO ORDER PARTS FOR AN A.E.D. ATTACHMENT. Contact Cascade Corporation to obtain the correct parts manual. You must supply the serial number and all additional equipment numbers to order the correct manual. 4. Ordering Retail Customers - Cascade Service Replacement Parts and Service Literature are sold through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order Service Replacement Parts or Service Literature, contact: Cascade Corporation 2201 NE 201 st Troutdale, OR 97060 Tel: l-800-227-2233 503-669-6300 FAX: 503-669-6338 5. Parts Log We have supplied a parts ordering log located on the last page. Use this log as a permanent record of parts ordered from this manual. WARNING: For the safety of yourself and others, DO NOT install the parts unless you installation and service manuals. For additional information, call l-800-cas-cade (227-2233) cascade l-600~cascade (2274233) or 503-669-6300, Fax: 503-669-6338 679836 Rev. 1
Serial Number Index Base Unit Check Solenoid Contact 0 Contact Backrest Mounting Serial Model Group Cylinder Valve Adaption Pad & Arm Pad Group Group Number Page Page Page Page Page Size Page Page 678854 20D 1 2 3 4 6 30x48 11 12 678855 20D 1 2 3 4 6 40x48 11 12 678856 20D 1 2 3 4 6 42x48 11 12 678857 678858 678859 678860 678861 678862 678863 678864 678865 678866 678867 678868 678869 678870 678871 678872 678873 678874 678875 678876 678877 678878 678879 678880 678881 678882 678883 678884 678885 678886 678887 0 Width x Height n Grooved Aluminum cascade l-800~cascade 1227-2233) or503-669-6300. Fax:503-689-6338 679836 Rev. 1 i
Serial Number Index. Base Unit Check Solenoid Contact l Contact Backrest Mounting Y Serial Model Group Cylinder Valve Adaption Pad & Arm Pad Group Group Number Page Page Page Page Page Size Page Page 676900 35D 1 2 3 4 7 40x48 11 12 676901 35D 1 2 3 4 7 42x48 11 12 678902 35D 1 2 3 4 7 46x48 11 12 678903 678904 678905 678906 678907 35D 1 2 3 4 8 42x54 11 12 678908 35D 1 2 3 4 8 46x54 11 12 678909 35D 1 2 3 4 6 48x54 11 12 678910 350 1 2 3 4 8 52x54 11 12 678911 35D 1 2 3 4 8 54x54 11 12 678912 35D 1 2 3 4 9 40x60 11 12 678913 35D 1 2 3 4 9 42x60 11 12 676914 35D 1 2 3 4 9 46x60 11 12 678915 350 1 2 3 4 9 48x60 11 12 678916 35D 1 2 3 11 12 4 9 52x60 678917 350 1 2 3 4 9 54x60 11 12 0 678918 35D 1 2 3 4 7 n 40x48 11 12 678919 350 1 2 3 4 7 w42x48 11 12 678920 35D 1 2 3 4 7 n 46x48 11 12 678921 35D 1 2 3 4 7 n 48x48 11 12 678922 35D 1 2 3 4 7 n 52x48 11 12 678923 35D 1 2 3 4 7 n 54x48 11 12 678924 60D 1 2 3 4 10 40x60 11 12 678925 60D 1 2 3 4 10 42x60 11 12 678926 60D 1 2 3 4 10 44x60 11 12 678927 60D 1 2 3 4 10 46x60 11 12 678928 60D 1 2 3 4 10 48x60 11 12. 678929 60D 1 2 3 4 10 n 40x60 11 12 678930 60D 1 2 3 4 10 =42x60 11 12 678931 60D 1 2 3 4 10 =44x60 11 12 678932 60D 1 2 3 4 10 n 46x60 11 12 678933 60D 1 2 3 4 10 n 48x60 11 12 0 Width x Height n Grooved Aluminum ii cascade" l-boo-cascade (227-2233) or 503-669-6300, Fax: 503-669-6338 679836 Rev.1
Safety Decals 679150 Part No. 679150 (1) Place ( Quick Change Hooks 7 Part No. 665595 (2) Places Part No. 679059 (1) Place Publications PART NO. DESCRIPTION 679836 Parts Manual 670487 Service Manual 670834 Operators Guide 670488 Installation Instructions 679929 Tool Catalog 673964 Literature Index Order Form cascade l-boo-cascade (227-2233) or 503-669-6300, Fax: 503-669-6336 679836 Rev. 1 iii
Base Unit Group 1 cascade" For TechnIcal Assistance and to Order Parts call: t-boo-cascade (227-2233) or 503-669-6300, Fax: 503-669-6336 679836 Rev. 1
Base Unit Group LEF I QTY 35D I 20D I I 60D I DESCRIPTION I 675326 675326 675326 Shim Kit 15254 15254 15254 1 Nut n Includes two,015 Shims, and eight,020 Shims. 0 See page 2 for parts breakdown. Reference: S-3197 (20D, 35D) S-3198 (60D) cascade I-600~CASCADE (227.2233) or 503-669-6300, Fax: 503-669-6336 679836 Rev. 1 1
Cylinder 20D 35D 60D REF QTY PARTNO. PARTNO. PARTNO. DESCRIPTION 671570 671573 670289 Cylinder Assembly 13 1 * 662448 l 662448 662451 Seal 14 1 & 638243 l 630243 + 638246 Nylon Ring 15 1 & 636853 0 636853 628047 Wiper 16 1 667623 667623 667665 Nut 2 cascade" 668021 667995 670922 Service Kit 671425 Nut Service Kit n Included in Nut Service Kit 668926 (2 Required Per Cylinder). 0 Included in Service Kit 667995. X Included in Nut Service Kit 668925. I Included in Nut Service Kit 671425. * Included in Service Kit 668027. + Included in Service Kit 670922. l -EOO-CASCADE (227-2233) or 503-669-6300, Fax: 503-669-6338 679836 Rev.1
Check Valve t REF PART NO. 1 DESCRIPTION 1 1 02 1 669762 Check Valve - Flow Divider 667490 Special Fitting 2841 O-Ring 3 1 1 1 667471 1 Spool 4 ) 2 1 609453 1 Fitting. 10 667516 Service Kit 679846 Low Flow Spool Kit 11 2 667494 Fitting 012 2 2640 O-Ring 13 2 673098 Spring 14 2 15 1 16 2 17 1 a18 1 Ml9 1 667492 Poppet 673089 Spool Assembly 667491 Sleeve 669763 Valve Body 661347 Service Kit 676343 Regeneration Elimination Plug 667513 Service Kit 0 included in Service Kit 667513. n For eliminating regeneration circuit only. (See Technical Bulletin Number 121) cascade I-800-CASCADE (227-2233) or 503-669-6300, FAX: 503-669-6338 679836 Rev. 1 3
Solenoid Adaption Group REP CITY PART NO. 1 DESCRIPTION I 671475 Solenoid Adaption Group 6 2 651303 7 1 l 8 1 a 9 1 0 12 2 662187 13 1 l 14 1 a 15 2 2680 Fitting, 8-6 Capscrew, 5/16 NC x 3 Clamp Pigtail 10 1 2 1 3565 1 Capscrew, l/4 NC x 3-l/2 11 1 7 1 22134 1 HCXF! Fitting, 8-6 Lockwasher Nut, 5/16 NC Fittina. 6-6 l Customer Supplied. * See page 5 for parts breakdown. 4 cascade l-$00~cascade (227-2233) or 503-669-6300, FAX: 503-669-6336 679836 Rev. 1
Solenoid Valves Racine NOTE: The Waterman new style solenoid with black coil, Waterman old style solenoid and Racine solenoid valve assemblies are interchangeable as a unit. Replacement coils must match the valves. If one brand is preferred over another you must specify both the part number and brand name. 20D, 35D, 60D New Style Waterman Old Style No. 6 SAE No. 8 SAE Waterman Racine 200585 200586 200587 200588 200548 200549 200550 200554 614089 614089 614091 614091 614092 614092 614093 614093 614094 Solenoid Valve - 12V Solenoid Valve - 24V Solenoid Valve - 36V Solenoid Valve - 48V Solenoid Valve - 72V 685072 685012 Service KIt cascade 679836 Rev. 1 5 I-600~CASCADE (227-2233) or 503-669-6300, FAX: 503-669-6338
Contact Pad and Arm HAND ASSEMBLY SHOWN 30x48 40x48 42x48 46x48 48x48 REF QTY PARTNO. PARTNO. PART NO. PART NO. PART NO. DESCRIPTION 20D 0 Width x Height. Reference: S-3197 n As required for proper adjustment. S-3091 * Repairs one hole. S-3092 6 cascade l-800-cas-cade (227-2233) or 503-669-6300. FAX: 503-669-6338 679836 Rev. 1
Contact Pad and Arm HAND ASSEMBLY SHOWN 35D 40 x 48 42 x 48 46 x 48 48 x 48 52 x 48 54 x 48 675615 Stabilizer - R.H. I 1 675611 1 Stabilizer - L.H. 372 7012 677013 677014 Contact Pad-Grooved Aluminum 675621 Tip - L.H. -.---. -.---. 675624 Tip - R.H. 1 4672 ) 4672 L 4672 4672 Capscrew 675614 Stabilizer Wear Tile 676841 676841 676841 676841 676841 I 676841 Contact Pad Repair Kit I 0 Width x Height. Reference: S-3197 W As required for proper adjustment. S-3091 * Repairs one hole. S-3092 cascade" I-800CASCADE (227-2233) or 503-669-6300, FAX: 503-669-6338 679836 Rev. 1 7
Contact Pad and Arm 03 17 18 LEFT HAND 40x54 42x54 46x54 48x54 52x54 54x54 REF QTY PART NO. PART NO. PART NO. PARTNO. PART NO. PART NO. DESCRIPTION 35D 1 675620 1 Washer 3 1 200590 1 Bushing 675641 ( Contact Pad -Rubber Face 4 675614 675614 675614 Stabilizer Wear Tile 676841 676841 676841 676841 676841 676841 Contact Pad Repair Kit l Width x Height. n As required for proper adjustment. * Repairs one hole. 8 cascade" Reference: S-3197 S-3091 l-900~cascade (227-2233) or 503-669-6300, FAX: 503-669-6336 679836 Rev. 1
Contact Pad and Arm LEFT HAND ASSEMBLY SHOWN 35D 40x60 42x60 46x60 46x60 52x60 54x60 REF QTY PARTNO. PARTNO. PART NO. PART NO. PART NO. PART NO. DESCRIPTION 1 2 67 1589 671589 671590 671590 671591 671591 Arm 2 2 66 ;1212 661212 661212 661212 661212 661212 Spring 3 n 67,sv kxm, fi7kixm v,vvlv, 675620 675620 675620 675620 Washer 4 8 200590 ) 200590 1 200590 200590 200590 200590 Bushing 5 4 677705 _-_ 1 677205 -. -_- i 677205 1 677205 1 677205 677205 Pin 1 67 '5626 1 675626 1 675626 1 675626 1 675626 675626 Bushing Driver Tool n7580 1 602580 1 602580 602580 Plua 675611 / 675611 Stabilizer - L.H. I!4 676967 I Contact Pad-Rubber Face I _. --- 675621 Tip - L.H. 675624 1 675624 1 675624 675624 Tip - R.H. 7 1 4673 A672 Caoscrew.- :R 1 R7fllXfi -. ---- 1 F;7R666 1 678666 1 678666 1 Tib Wear Tile - R.H. 676841 676841 676841 676841 t 676841 I 676841 / Contact Pad Repair Kit 0 Width x Height. n As required for proper adjustment. * Repairs one hole. Reference: S-3197 S-3091 cascade l-800-cascade (227-2233) or 503-889-8300, FAX: 503-669-6338 679836 Rev. 1 9
Contact Pad and Arm 13-8 14 m J3 10 giij LEFT HAND ASSEMBLY SHOWN 60D 40 x 60 42 x 60 44 x 60 46 x 60 48 x 60 7 t 4 1 602579 602579 i 602.571 t Irl I 14 I I I 17 1 1 1 18 I 1 I ------ 1-678665 I I 676841 676841 676841 676841 676841 Contact Pad Repair KIt 0 Width x Height. Reference: S-3198 D As required for proper adjustment. S-3091 * Repairs one hole. S-3092 10 cascade l -800~CASCADE(227-2233) or 503-869-6300, FAX: 503-669-6338 679836 Rev. 1
Backrest Group 4-Tube Backrest Shown 20D 35D 60D REF QN PARTNO. PARTNO. PARTNO. DESCRIPTION 669766 669766 - Backrest Group - 4 Tube, --- ~~ I - 1 669902 1 670070 1 Backrest Group - 5 Tube I - 1 669903 Backrest Group - 6 Tube l As required. cascade" l-600~cascade (227-2233) or 503-669-6300, FAX: 503-669-6336 679836 Rev. 1 11
Mounting Group 20D/35D 60D 678934 678935 Lower Hook Group Quick Change Mounting Group I 1 20D/35D 60D I I I 1 REF 1 OTY 1 ITA II ITA II ITA 1111 DESCRIPTION 678833 678969 678834 Lower Hook Group I 12 cascade" l-800~cascade (227-2233) or 503-889-6300, FAX: 503-669-8338 679836 Rev. 1
e F Recommended Spare Parts List 20D, 35D & 60D CARTON CLAMP 1 PART NUMBER r ATTACHMENTS SERVICED DESCRIPTION 20D 35D 60D l-5 6-19 20-50 m 671549 67E49 674168 674168 672331 672331 208858 208858 667663 667663 208857 208857 674356 674356 66:59 674167 670084 667662 667663 667661 674356 671570 671573 670289 671572 671574 553761 670890 670891 670894 667624 667624 667624 671571 671571 667670 668021 667995 670922 669762 669762 669762 667513 667513 667513 659058 659058 659058 667516 667516 667516 678270 678270 678270 661347 661347 661347 667369 667369 667369 675968 675968 675969 678832 678832 678942 678942 - - 675968 675968 - - - - - - 678832 678943 675958 675969 670142 670141 622467 675618 675618 677208 685660 685660 685660 668209 668209 668209 679836 679836 679836 670587 670587 670587 670488 670488 670488 670834 670834 670834 677553 677553 677553 n See specific parts page for part number FRAME AND HYDRAULICS Hose Frame-Upper Frame-Lower Bumper Bearing Bearing Bearing Backrest Tube End CYLINDER Cylinder Assembly Shell Piston Retainer Rod Cylinder Service Kit CHECK VALVE Valve Assembly Valve Assembly Service Kit Check Valve-PO Check Valve Service Kit-PO Check Valve-VP0 Check Valve Service Kit-VP0 MOUNTING-BOLT ON Capscrew Lower Hook MOUNTING-WICK CHANGE Pin Capscrew Guide Lower Hook Upper Hook RH-ITA II Upper Hook LH-ITA II Capscrew ARMS Bushing PAINT 12 oz. Aerosol Can (White) 12 oz. Aerosol Can (Yellow) PUBLICATIONS Parts Manual Service Manual Installation Instruction Operator s Guide Driver Training Video 2 1 12 12 12 8 0 4 8 0 2 4 4 8 4 l 2 16 8 16 8 8 4 4 32 8 16 32 1 1 1 cascade" l-800~cascade (227-2233) or 503-669-6300, FAX: 503-669-6338 679836 Rev. 1 13
1 PRICE 1 PARTS ORDERING LOG PURCHASE SERIAL FIEF CASCADE --~- DATE ORDER NUMBER PAGE NO CITY PARTNO -.~ ~---- --. - T c::i%i:r ( DESCRIPTION --~ - ---.-.-- - - ----._--. - -. - ---~ ~--
Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Cascade Corporation 2201 NE 201st Troutdale, OR 97060 Tel: l-800-227-2233 503-669-6300 FAX: 503-669-6338 Cascade Hydraulics Ltd. 5570 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: 416-629-7777 Telex: 069-60428 FAX: 416-629-7785 Cascade GmbH Klosterhofweg 52 4050 Monchengladbach 3 B.R. Deutschland Tel: 2166-602091 Telex: 852812 cast d FAX: 2166-680947 Cascade N.V. Ruukinkatu 13 48100 Kotka Finland Tel: 952-l 81833 Telex: 53233 casfi sf FAX: 952-l 84833 Cascade N.V. European Headquarters P.O. Box 50086 1305 AB Almere-Haven Achterwerf 240 1357 CB Almere-Haven The Netherlands Tel: 31-3240-92911 Telex: 40838 case nl FAX: 31-3240-14223 Cascade N.V. Benelux Sales and Service P.O. Box 170 1110 AD Diemen Weesperstraat 110 1112 AP Diemen The Netherlands Tel: 20-906411 Telex: 14495 cast nl FAX: 20-903701 Cascade (UK) Ltd. 15, Orgreave Crescent Dore House Industrial Estate Handsworth Sheffield S13 9NQ England Tel: 742-697524151617 Telex: 547254 cascsh g FAX: 742-695121 Cascade ltalia s.r.1. Via Tolstoi 39 Ind. Fraz. Zivido 20098 S. Giuliano Milanese Milan0 Italy Tel: 2-9849 1763 Telex: 325298 cast it FAX: 2-9848 116 Cascade Scandinavia Hydraulik A.B. Muskdtgatan 17-(E.8-9) 25255 Helsingborg Sweden Tel: 42-151135 Telex: 72565 cast hbgs FAX: 42-152997 Cascade France S.A.R.L. 11, Rue Jean Charcot Zone lndustrielle Sud B.P. 22 91421 Morangis Cedex France Tel: (1) 69091139 Telex: cascade 604016 f FAX: (1) 69345705 Cascade Hispania S.A. Avenida De La Fabregada, 7 Hospitalet De Llobregat Barcelona Spain Tel: 93-3355158 Telex: 54018 cast e FAX: 93-3354756 Cascade Japan Ltd. 5-5-4 1) Torikai Kami Set&u, Osaka Japan, 566 Tel: 81-726-53-3490 Telex: 781-5332128 CASCFE FAX: 81-726-53-3497 Cascade Materials Handling (Aust.) Pty. Ltd. (incorporated in N.S.W.) 121 Long Street Smithfield, N.S.W. 2164 Australia Tel: 2-604-6222 TelAc: 790-24302 Cable: Cascaus FAX: 61-2-609-2742 Cascade Materials Handling (Aust.) Pty. Ltd. 44E Winterton Road Clayton, Victoria 3168 Australia Tel: 3-543-4344 Cable: Casmel Cascade (Africa) Pty. Ltd. P.O. Box 625, lsando 1600 60A Steel Road, Sparton, Kempton Park South Africa Tel: 974-561 l/2/3/4/5 Telex: 4-29718 S.A. 0 Cascade Corporation 1994 4-94 Part Number 679836 Rev. 1