NATURAL GAS CONVERSION MANUAL For Model FSISLP FOR OUTDOOR USE ONLY 1 4 3 6 5 2 Part No. Qty Description 1 RCOZZ00341A 1 Main Burner Valve & Manifold Assembly with Valves (NG) 2 RPAZZ00002A 1 Thread Sealing Tape 3 RCOZZ00341A 1 Side Burner Orifice (NG) 4 RCOZZ00117A 1 NG Regulator 3/8 NPT x 3/8 UNF 5 RCODZ00026A 2 Orifice Back IR (NG) 6 RCODZ00052A 1 Connecting tube 3/8" NPT
Tools needed: Phillips head screwdriver 3/4 wrench 1/4 wrench or socket Adjustable wrench!! WARNING Be sure gas supply is off, the knobs are in the off position and the grill is cool. Wear golves to be protected from the sharp edges of the interior parts. NOTE: Make sure to use supplied pipe sealant on all non-flared fittings. 1. To get started, remove all the control knobs and set aside. (See Fig. 1) Fig. 1 2. Use a 3/4 wrench to disconnect the regulator hose from the manifold. (See Fig. 2) Fig. 2 Regulator hose 3. Disconnect the two igniter wires from the outstand terminal tabs as shown. (See Fig. 3) Fig. 3 outstand tabs Igniter wires 4. Remove the two (2) phillips pan head screws from the left side of the control panel. (See Fig. 4) Fig. 4 Phillips Pan Head Screws
5. Remove the two (2) phillips pan head screws from the right side of the control panel. (See Fig. 5) Fig. 5 Phillips Pan Head Screws 6. Let a friend help you to carefully pull the front control panel away from the grill a little and hold it. (See Fig. 6) Fig. 6 7. Use a wrench hold the elbow on the rear IR burner valve and use another wrench to disconnect the flex line. (See Fig. 7) Fig. 7 flex line elbow 8. Disconnect the two light wires from the light switch. (See Fig. 8) Fig. 8 Light wires 9. Disconnect the flex line from the bottom IR burner valve and side burner valve. (See Fig. 9) Fig. 9 bottom IR burner flex line Side burner flex line
10. Remove the front control panel, use a screw driver to remove the twelve (12) screws securing the bezels and the manifold in position. (See Fig. 10) Fig. 10 11. Replace the LP manifold with the one provided in the NG conversion kit. Use the twelve screws removed in step 10 to attach the bezels and manifold onto the front control panel. (See Fig. 10-11) NOTE: Make sure the OFF position facing up as it was. The igniter wires are preassembled, be careful DO NOT remove the igniter wires from the valves on the NG manifold. 12. Disconnect the flex line and side burner orifice from the side burner casting. (See Fig. 12) Fig. 11 Fig. 12 Orifice Flex line 13. Unscrew the LP side burner orifice from the flex line. Replace it with the supplied NG side burner orifice. (See Fig. 13) Fig. 13 Side burner orifice 14. Connect the flex line and orifice onto the side burner casting. (See Fig. 14) Fig. 14 Orifice Flex line
15. Place the front control panel back onto the grill and hold it. Feed the two igniter wires through the hole on the grill head bottom into the grill cabinet. Reconnect the wires to the two outstand terminal tabs on the igniter module. (See Fig. 15) Fig. 15 Igniter wires 16. Reattach the flex lines to the rear IR burner valve, bottom IR burner valve and side burner valve. (See Fig. 16) Note: Be careful, applying pressure to the elbow of the valves may cause them to break. Fig. 16 Rear IR burner flex line Bottom IR burner flex line Side burner flex line 17. Slide the front control panel back in position. Make sure the orifices of the main burner control valves insert into the main burner tubes. (See Fig. 17) Fig. 17 Valve orifice Main burner tube Inside view underneath the front control panel 18. Use the four screws removed in step 4-5 to secure the front control panel in position. (See Fig. 18) Fig. 18 19. Remove the bread warming rack, main cooking grates, flavor grids and set them aside. (See Fig. 19) Fig. 19
20. Remove the two (2) screws securing the bottom IR burner in position on the front. (See Fig. 20) Fig. 20 21. Remove the rear one screw securing the bottom IR burner in position. (See Fig. 21) Fig. 21 22. Pull the bottom IR burner out a little and disconnect the flex line and igniter wire. (See Fig. 22) Note: Make sure the igniter wire dose not fall into the grill. Fig. 22 Flex line Igniter wire 23. Hold the elbow on the bottom IR burner, then use the supplied wrench to remove the LP orifice. Replace it with the supplied NG orifice and secure it. (See Fig. 23) Fig. 23 Elbow Orifice 24. Place the bottom IR burner back in to the grill, reattach the flex line and igniter wire, then set it back in position. (See Fig. 24) Fig. 24
25. Use the three (3) screws removed in step 20-21 to secure the bottom IR burner in position. (See Fig. 25) Fig. 25 26. Remove the six screws securing the wind shield and rear IR cover in position. (See Fig. 26) Fig. 26 27. Grasp the rear IR cover and remove it. (See Fig. 27) Fig. 27 28. Hold the elbow and use a wrench to remove the rear IR burner LP orifice. (See Fig. 28) Fig. 28 29. Replace it with the supplied NG orifice and use the six screws removed in step 24 to secure the rear IR burner cover and wind shield in position. (See Fig. 29) Fig. 29
30. Attach the 3/8" NPT connecting tube onto the manifold. (See Fig. 30) NOTE: Make sure to use supplied pipe sealant on all non-flared fittings. Fig. 30 31. Attach the NG regulator onto the connecting tube. (See Fig. 31) Note: pay attention to arrow on the NG regulator indicating direction of gas flow. The arrow should point toward the grill. NOTE: Make sure to use supplied pipe sealant on all non-flared fittings. Fig. 31 Arrow on the back of regulator 32. Place the bread warmer, flavor grids and main cooking grates back in position, reattach all the knobs back in position. (See Fig. 32) Fig. 32 Note: At the completion of the conversion, a leaktest should be performed on all fittings.see Use and Care manual for leak testing procedure. The conversion is completed now. Enjoy your grill safely. Conversion Kit assembly picture