CESAB B600 2.0 5.0 tonne PRODUCT GUIDE
This product sales guide applies to: Models: B620 B625 B625L B630 B630L B635 B640 B645 B650 Document revision history: Edition date: Version: Changes: October 2014 02-2014 Includes B640-650 Copyright: CESAB Material Handling Europe Edition: October, 2014 Product guide CESAB B600
Document contents Contents Appendix: Reading Instructions 03 1. Product range introduction 80V CESAB B600 04 Model range 05 B620-625-630 05 B625L-630L-635 06 B640-645-650 07 2. Market and applications Electric Trucks European Market Overview 08 Market Segmentation 08 Target applications 09 3. Product details 3.1 Productivity Motors and pumps 10 Automatic traction speed reduction 11 Mast 12 Tilt cylinders braking effect 14 Shock-less landing lift 14 Load backrest 14 Forks 15 Parking brake 16 PIN code and performance settings 17 Tyres 18 Pedals 19 Battery removal 20 Battery removal magnetic device 21 Towing pin 21 1 Product guide CESAB B600
Document contents 3.2 Reliability Conductive cooling system 22 Oil charged mast cylinders 22 On-board diagnostics 23 Motors protection for harsh applications 23 Easy components accessibility for service 24 3.3 Safety Automatic speed reduction when cornering 25 Braking system 25 Safety belt interlock system 26 All-round visibility 26 Lighting equipment 27 3.4 Ergonomics Driving compartment 28 Steering column 29 Steering wheel 29 Multifunctional dashboard 30 Overhead guard and cabins 36 Seat 37 Handling controls 38 Direction controls 38 4. Technical information Truck information plates 39 Masts dimensions tables 40 Batteries and chargers 43 Periodic maintenance table 46 Index of protection 47 Residual capacity tables 48 Specification sheet 53 Technical drawings 56 2 Product guide CESAB B600
Document contents Appendix: Reading Instructions This product guide is designed as an easy point of reference for Cesab sales people. In some cases, information is available in two different chapters. This applies especially to the sales arguments and product details chapters describing the various features and benefits of the truck. To determine which chapter provides the desired information, please use the following content descriptions. The various chapters of this product guide cover the following: Product range introduction: Provides a general overview of all truck versions in the series. Market and applications: This chapter describes market figures and trends, typical customers and truck applications. Product details: This chapter offers detailed descriptions of truck features and truck components. Technical information: This chapter presents capacity charts, consumption, battery weights, measurements and specification sheets. 3 Product guide CESAB B600
Section 1 Product range introduction Section 1 - Product range introduction 80V CESAB B600 The CESAB B600 is an 80 volt, 4 wheel forklift truck range with available capacities from 2.0 to 5.0 tonnes. The 2.0 tonne model provides users with a very compact chassis, large capacity batteries and high performance. The 2.5 and 3.0 tonne models are also available in a long wheelbase version. This is identified by an L at the end of the truck reference. The bigger chassis allows these trucks to be equipped with high capacity batteries to increase the truck s autonomy and length of operating hours, the same available on the 3.5 tonnes model. The high capacity models include 3 versions (4.0, 4.5 and 5.0 tonnes) with the same frame and wheelbase and different counterweights according to the capacity. The 5.0 tonnes model has a 600mm load centre, providing an increased residual capacity and stability. All B600 chassis frames are equipped as standard with removable upper side panels. This promotes quicker and easier battery removal from above using a crane. The B600 series trucks are equipped with powerful AC technology motors, IMD technology mast and robust chassis and metal panels to provide reliability and passive safety. The battery, with capacity of up to 930Ah, can be removed laterally - when the truck is fitted with the side extraction option - to increase productivity in multi-shift applications. The latest generation of CESAB electric powered counterbalanced trucks are named the B Series. The first digit identifies the trucks series, 6 for the 80V B600 range. The second and third digits are referring to the nominal capacity of the truck 25, for example, indicates a lift capacity of 2.5 tonnes. The addition of the letter L at the end of the model reference indicates a longer chassis allowing the truck to be equipped with higher capacity batteries. 4 Product guide CESAB B600
Section 1 Product range introduction Model range Compact chassis model [2.0 tonnes] B620 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery range: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 2000 kg 2145mm 1195mm 2215mm 1431mm 375-465Ah 19 km/h 0.47 m/s 4.2 sec. Medium chassis models [2.5-3.0 tonnes] B625 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 2500 kg 2289mm 1195mm 2215mm 1575mm 500-620Ah 19 km/h 0.43 m/s 4.2 sec. B630 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 3000 kg 2323mm 1195mm 2215mm 1575mm 500-620Ah 19 km/h 0.39 m/s 4.2 sec. 5 Product guide CESAB B600
Section 1 Product range introduction Long chassis models [2.5-3.0 and 3.5 tonnes] B625L Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 2500 kg 2433mm 1195mm 2215mm 1720mm 625-775Ah 19 km/h 0.43 m/s 4.2 sec. B630L Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 3000 kg 2435mm 1195mm 2215mm 1720mm 625-775Ah 19 km/h 0.39 m/s 4.2 sec. B635 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 3500 kg 2467mm 1299mm 2215mm 1720mm 625-775Ah 19 km/h 0.34 m/s 4.3 sec. 6 Product guide CESAB B600
Section 1 Product range introduction 500mm load centre models [4.0-4.5 tonnes] B640 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery range: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 4000 kg 2907mm 1345mm 2360mm 2030mm 750-930Ah 17.5 km/h 0.47 m/s 4.8 sec. B645 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 4500 kg 2947mm 1345mm 2360mm 2030mm 750-930Ah 17.5 km/h 0.47 m/s 4.8 sec. 600mm load centre model [5.0 tonnes] B650 Capacity: Overall length: Overall width: Overall height: Wheelbase: Battery capacity: Travelling speed (w/o load): Lifting speed (w/o load): Acceleration (w/o load): 5000 kg 3072mm 1440mm 2360mm 2030mm 750-930Ah 17.5 km/h 0.44 m/s 4.9 sec. 7 Product guide CESAB B600
Section 2 - Market and applications Section 2 - Market and applications Electric Trucks European Market Overview Currently the European counterbalanced forklift market is roughly divided equally between electric and IC trucks with 54% of the trucks shipped in 2012 being with either diesel or LPG combustion engines. Following the 2008-10 economic crisis there has been a recovery and a renewed growth trend bringing back the number of electric trucks shipped into the market to around 59,000 units. By 2010 the percentage of electric trucks had been increasing and this trend was mainly driven by the increase of fuel costs and the increasing focus of companies on environmental issues. This has had the effect of increasing the share of electric trucks by around 3% in the last 5 years. Looking at the different voltages available for electric trucks in the European market the largest sector by far is represented by 48 volt trucks. This includes 3 wheel trucks such as the B300 and 4 wheel trucks such as the B400 with around the 57% of the total electric market. 24 volts forklifts, such as the B200, represent 15% of the overall market. 80 volt trucks represents almost 28% of the electric truck market, with a potential market of around 17,000 units up to 5.0 tonnes and 14,000 in the B620-635 range up to 3.5 tonnes. Market Segmentation The 80V market is currently almost 30% of the electric truck European market and is divided in many capacity ranges from 1.6 tonnes to much high tonnage models. The enlargement of the Cesab 80V range to now include the new 2.0 tonnes model allows us to offer a compact 80V truck, with dimensions and turning radius performance comparable to a 48V truck, to customers that are looking for a very compact and powerful truck for intensive use. This potential market represents around 2.500 units as a new opportunity for Cesab. On the largest segment, from 2.5 to 3.0 tonnes, with around 10.000 units and more than 60% of the overall 80V market, Cesab is now able to offer a wide range of alternatives with long and short chassis versions and different dimensions of the battery to match the customer requirements according to their specific applications. The 3.5 tonnes model completes the range with a compact, reliable and powerful high capacity forklift truck, which will compete in a potential market of almost 2.000 units. 8 Product guide CESAB B600
Section 2 - Market and applications The 80V market is dominated by the 2.5 to 3.5 tonnes models. The market segment of the high capacity 80V B640-650 represents 15% of the 17.000 unit market. This means a potential market of almost 2.500 trucks per year over 4.0 tonnes where the new B600 can compete. Target Applications The B600 range is suitable to be used in many intensive applications. As a result of the compact dimensions the CESAB B600 can work in narrow indoor areas, while the availability of cabin configurations, powerful heating system and the motors index of protection, the B600 is suitable to be used in intensive outdoor applications, and even as alternative to IC trucks. 80V trucks are used by some customers that want to switch from internal combustion to electric trucks. CESAB B600 series can meet this challenge as a result of the easy and quick battery exchange options allowing it to be more competitive in terms of uptime, lowering the material handling operational costs and producing no emissions. Main B600 applications are found in manufacturing plants, being used as feeder trucks to line side, long distance transport activities and heavy press/ die handling for large tonnages. 80V trucks like this are popular in the distribution industry for warehouse stacking/loading and unloading and for outside loading and unloading even on uneven floors. 80 volt trucks, adapted to improve usability, can be used for operations in the pharmaceuticals, food and even corrosive, wet and salty environments. Thanks to the increased residual capacity, powerful motors and large batteries B600 can be used also for applications requiring multi-forks, clamps or special attachments. The high customization level and the full customization of the performances according to various application and driver skills, make the B600 a good solution for customer fleets and rental. Standard feature are the 40 different pin access codes and the 15 programmable profiles, besides the well-known LPH driving configurations. Side battery extraction and high capacity batteries up to 930Ah make this model range most useful in heavy duty applications where regular battery exchange and increased uptime are important. 9 Product guide CESAB B600
Section 3 Product details: productivity Section 3 - Product details Motors and pumps Traction and lifting The B600 range is equipped with powerful 20.0 kw (25.2 kw on B640-650) power AC drive motor and a 25.5 kw lifting AC motor. These motors provide high performance in terms of travelling and lifting speed with efficient energy consumption. The compact and strong front axle group helps enhance the truck durability by protecting the integrated drive unit motor, the differential and wet disk braking system from external agents such as dust and water. Importantly this allows the B600 truck to be used for applications in outdoor environments where you would normally expect to use an IC machine. The motor group is compact, powerful and with low noise, providing improved travel speed, lifting speed and acceleration in combination with an optimum control of the driving smoothness and direction change. Component Traction motor: Pump motor: Oil pump: Oil control Valve: Power steering valve: Supplier Schabmuller Schabmuller Casappa Hawe Sauer-Danfoss 10 Product guide CESAB B600
Section 3 Product details: productivity Automatic traction speed reduction With lifted forks The masts of the B600 trucks are fitted with two sensors that automatically adjust the maximum travelling speed according to the lifting height and the presence of a load on the forks. When the truck is with load and the mast is raised above 500mm from the ground, the maximum travel speed is automatically reduced to 6 and 10 km/h if the truck is operating without load on the forks. If, however, the operator continues to raise the load over the upper sensor (height switch OPEN), positioned between 2000 and 3000mm from the ground according to the mast height, the maximum travel speed will be automatically reduced to 3 km/h. In the case where the load is then lowered again, the maximum speed reached will remain set at 6 or 10 km/h. To reset this function and restore the level of the standard speed of the mast it is necessary to stop the truck and restart again in the desired direction. The sensors, then, will detect again the height and weight of the load and will set the proper speed of the forklift. 11 Product guide CESAB B600
Section 3 Product details: productivity Mast IMD Intelligent Mast Design technology The B600 truck is equipped with a completely new mast design, with a wide central window between the twin full free lift cylinders, for improved safety and productivity. Masts need to be robust, stiff and slim. Yet as welded structures they also need to bend in a controlled, safe and limited way to guarantee proper stability of not only the load but the truck, enabling operators to maintain full manoeuvrability in all working conditions. As well as stiffness, load stability and precision, masts need to be effective in extreme conditions, such as heightrestricted areas, to ensure maximum lifting height with minimum dimensions. Increased mast strength has been achieved through a patented double C mast profile, exclusive to CESAB, which delivers greater rigidity in the mast while increasing stability. This means operators are much more productive and feel more confident when operating the forklift with loads at height. Mast strength has been further improved by using an optimised welding process in manufacturing, with different types of welding used for different points of the mast. This results in a higher-performance, high strength mast with reduced stress and wear, and greater protection against damage due to overload. IMD has achieved such robustness, stiffness and precision of the mast because special rails are machined as part of a patented process, and special combined rollers are used to ensure precise, smooth movement. The perfect coupling between the rollers and rail channel virtually eliminates longitudinal and lateral clearance a major advantage in terms of precision and noise reduction in operation. Mast load sensor, available as option, provides protection against mast overloading. 12 Product guide CESAB B600
Section 3 Product details: productivity Visibility is a critical issue for forklift truck operators and people working in the vicinity of the forklift. The view of the surrounding area and of the load is affected by the mast as it is right in front of the operator. Each manoeuvre is safer and more efficient when the operator enjoys optimum visibility, so the mast must not compromise the view to the front, especially when moving. The layout of the load-bearing structure, the profile shape, tie bars, cylinders and other components must all be designed with this in mind. IMD provides operators with good visibility through the use of two full free lift cylinders, along with the integration of all cables and hydraulic hoses within the mast uprights. The double full free lift cylinders provide excellent forward visibility allowing fast and accurate stacking operations as well as loading and unloading. The 3rd and 4th ways are integrated into the mast to further optimise visibility as well as providing protection to the hoses. The design of the load bearing structure, the profile shape, tie bars, cylinders and other components have also been optimized to provide maximum visibility without compromising on strength, rigidity or the controlled flex required to maintain stability with loads at height. Good sightlines through the mast mean that operators do not need to continually adjust their position or move their head as frequently when positioning the forks. This helps them to achieve faster and more accurate stacking, loading and unloading operations, as well as offering increased comfort during long shifts. Quieter operation is achieved through the use of a hydraulic brake effect during lifting and lowering of the mast. This makes operating movements smoother with reduced noise and vibration. It also improves load stability and reduces fatigue and stress in the working environment for the operator and other workers. IMD also helps to reduce the lifetime cost of CESAB forklifts by incorporating adjustable roller pads, which enable quick and easy maintenance. CESAB technicians used an advanced range of engineering design tools including CAD 3D, an integrated FEM calculation system and other simulation devices to achieve the best results for maximum durability. 13 Product guide CESAB B600
Section 3 Product details: productivity The mast manufacturing process, right from the sourcing of raw materials through to delivery, is part of a fully controlled operation, with detailed checks in every phase of the process to ensure high quality and improved durability. Tilt cylinder braking effect When the mast is tilted backward or forward, a system of progressive reduction of the tilting speed ensures a soft stop effect, increasing the safety of the load and eliminating the risk of kick-back. However, this function stops the tilting before the maximum limit of the cylinder. If, after completing the operation, the operator wants to reach the maximum tilt, he must simply press again the tilting mini-lever, and the "soft braking effect" will be disabled allowing the achievement of the end stop of the cylinder. Shock-less landing lift (optional) The speed of the forks being lowered will automatically be reduced during the last 100mm before touching the ground with the optional shock-less landing lift. This helps minimize noise when the forks touch the ground, reduces stress on the fork carriage and mast and minimizes any possible load damage due to the forks hitting the ground at higher speeds. Load backrest Load backrests are available (all models in the B600 range) on the pricelist in 3 different heights: 1070mm - 1170mm - 1470mm [B620-635] 1170mm - 1370mm - 1470mm [B640-650] The outside width of load backrest is +60mm. 14 Product guide CESAB B600
Section 3 Product details: productivity Forks Standard and narrow forks B600 forks are available in different lengths and thickness. Standard large forks can offer more stability when handling light or unstable loads. The fork s length can be selected to match the load being handled. Forks hook onto the fork carriage plate and are easy replaceable. The residual capacity of the truck is not affected by the choice of the type of fork between standard and narrow. Model Standard forks Narrow forks FEM type B620 120x35mm 100x40mm IIA B625 120x40mm 100x40mm IIA B625L 120x40mm 100x40mm IIA B630 125x45mm 100x45mm IIIA B630L 125x45mm 100x45mm IIIA B635 125x45mm not available IIIA B640 150x50mm not available IIIA B645 150x50mm not available IIIA B650 150x60mm not available IIIA Forks positioning - manual adjustment: To change the position of the forks, lift each stop lever and unlock so that the forks can be shifted left and right. This allows you to adjust the forks in the most suitable to the load. 15 Product guide CESAB B600
Section 3 Product details: productivity Parking brake Mechanical parking brake The mechanical parking brake lever is positioned on the left hand side of the dashboard, ensuring the widest possible opening for getting on and off the truck, but is still within easy to reach for the operator. This provides safer operation, and minimizes the possibility of accidental release by the operator: Activating: Pull lever backward Releasing: Push release button Pull backward to overcome resistance Bring lever completely forward Automatic parking brake As an alternative to the standard configuration parking brake lever, it is possible to specify the B600 range with the Automatic Parking Brake option. In this case the activation of the brake lever is replaced by a switch on the left side of the dashboard that activates or deactivates the negative brakes of the truck. The use of negative brakes of the Automatic Parking Brake system also allows, unlike the standard machine complete forklift stop in ramp functionality. This provides perfect management of incline traction and an increase in safety of the truck and operator. With this system there is complete elimination of roll-back effect and any movement of the truck on the ramp and wheel slip traction in the restart. 16 Product guide CESAB B600
Section 3 Product details: productivity Pin-code and performance settings With the CESAB B600 range all of the truck s functions are managed through the new multifunction display, including the keyless ignition function that helps eliminate truck downtime due to lost or broken keys. Up to 40 PIN codes are available for each of the 15 profiles. PIN Code When starting the truck, the operator will need to enter a valid PIN code. This system helps improve safety by preventing the use of the forklift by unauthorized persons. The PIN code is composed of a sequence of five numbers corresponding to the six buttons on the dashboard. If the PIN is incorrect, the display will show "PASSWORD ERROR" and the operator will have to re-enter the PIN correctly. The OFF button deletes the last entered number. [The standard PIN code is: 0 0 3 2 3]. The PIN code can be changed by the authorised service technician, at the request of the customer. Performance settings The performance of the B600 can be customized according to customer preference and the working environment. This can be easily and quickly achieved without using engineer tools by using the multifunctional display. The key less system allows you to select one of the 15 different operating profiles for each one of the 40 different drivers that can be issued with a unique password. The turtle, or low speed setting button, allows the operator to automatically reduce the speed of the truck for example when handling fragile goods or when using the truck for indoors and outdoors operations. On sites where different maximum speeds are mandatory, the turtle button when activated reduces the travelling speed of the B600 automatically to a lower level and this helps increases safety for the operator and people working in the vicinity of the truck. This quick and easy to set travel performance controller helps promote improved working safety when travelling from outdoor to indoor areas and during fragile goods handling. Depending on the priorities of the customer, the focus can be on increased operating hours (L), maximum performance (H) or a combination of productivity and operating hours (P). 17 Product guide CESAB B600
Section 3 Product details: productivity Tyres Marangoni brand The CESAB B600 range is equipped as standard with the latest generation of Marangoni superelastic tyres, model Eltor 5 available in standard or no-marking version as option. Cushion tyres, for increased truck stability and indoor use are available as special request. B650 model is equipped as standard with front twin SE tyres and additional mud guards. Their main benefits of super-elastic tyres are: Compact and stronger structural design for greater stability Mix of high quality that ensures high wear resistance and maximum grip Greater tread depth to ensure maximum durability Reinforcement to stabilize the sliding blocks and ensure uniform wear Continental brand ELTOR 5 As an option, it is possible to order Continental SC20 tyres with increased performance in terms of the B600 truck s overall energy consumption reduction and durability. All the super-elastic tyres are available both in black and yellow, no-marking plastic material. SC20 18 Product guide CESAB B600
Section 3 Product details: productivity Pedals The B600 is available with three different pedal options depending on customer preferences: single accelerator automotive style, double pedal control and balanced pedals. Featuring the Accel-off function, the operator doesn t need to use the footbrake to reduce travelling speed. When releasing the accelerator the truck will brake smoothly allowing the use of the brake pedal only for emergency situations. The braking effect can be customized according to the driver preferences by the multifunctional display service menu settings. 19 Product guide CESAB B600
Section 3 Product details: productivity Battery removal Standard removable side panels To help promote quick and easy battery changing, the B600 truck is equipped as standard with two removable side panels that allow reduction of the minimum height required, lifting the battery out for exchange. This system provides safer and easier battery removal using either cranes or folding battery handles which are available as a special option. Battery connector type: 320A Lateral battery extraction There are a number of different possibilities for quick lateral battery exchange on the B600 range. These systems help optimize the truck's productivity in multi-shift operations. The B600 truck can be equipped as an option with wide, full side, removable panel to provide lateral battery extraction with or without plastic slider bars positioned on the floor of the battery compartment. These sliders help facilitate a quick lateral removal of the battery pulling it out from the truck chassis using a magnetic system, available as special request on a powered pallet truck (see next paragraph for more information) The fork pocket option allows the removal of the battery from the side, using the forks of another truck. 20 Product guide CESAB B600
Section 3 Product details: productivity Battery removal magnetic device As a special B600 option it is possible to order a battery magnetic extractor or remover. This facilitates pulling out the battery box from the side of the truck on plastic sliding bars which are located on the bottom of the battery compartment. This device must be lifted with the forks of a powered pallet truck and positioned close to the B600 side. After removing the lateral side panel of the truck (battery side extraction on plastic sliders option is required) this device must be hooked to the truck frame for safety reasons and the magnetic device will then be linked to the metal battery box. The magnet will pull-out the battery on the device platform for a very quick removal. This system doesn t need any additional battery to operate it. Towing Pin The towing bar is located on the back of the counterweight and can be used to remove the forklift if stuck due to an obstacle. The towing bar may also be used to load the truck onto another means of transport. It is important that the pull rod is never used to tow the forklift as this may result in damage. 21 Product guide CESAB B600
Section 3 Product details: reliability Conductive cooling system In common with the Cesab B200, B300 and B400 models, the B600 logic units are directly connected to the counterweight to help dissipate the heat generated by operation. The absence of a cooling fan reduces the noise experienced in the operator s compartment and increases the truck s cleanliness and reliability whilst lowering, at the same time, the noise level. Access to this component for servicing is quick and simple, by removing the upper metal silver cover. Oil charged mast cylinders (opt.) Oil charged mast lifting cylinders are standard on Duplex Full Free Lift masts and optional for all the other masts available in the B600 pricelist. With this system, the lift cylinders and free lift cylinders are be filled with oil to improve protection and durability. The oil prevents condensation and ultimately helps prevent rust from forming inside the lift cylinders. This option provides improved durability in extremely salt, damp or cold working applications and is standard on the trucks equipped with cold store preparation option. 22 Product guide CESAB B600
Section 3 Product details: reliability On-board diagnostics All the main mechanical and electrical components of the B600 are easily accessible for quick and simple servicing. These are accessed by the service engineer by simply removing panels and hoods and this can be done without the need to use special tools. The new multi-function display provides the operator with all the necessary information on the operating status of the forklift and a continuous diagnostics of the majority of possible malfunctions. The information and error codes are clearly indicated on the LCD display. This display also allows the service engineer to make changes in the settings to optimize performance and help reduce servicing time. This helps increase productivity and minimizes the downtime. Motors protection for harsh applications The standard traction motor index of protection is rated at IP20 for B620-635 and IP43 for B640-650. For outdoor applications it is possible to upgrade the B620-635 range with increased protection of the motors to IP43. This means protection of the motors to the ingress of very small solid bodies this is indicated by the first digit 4 and water as indicated by the second digit, number 3. Lifting motor is rated IP20 as standard, as option is possible to increase the protection up to IP43. The level of protection of the front axle against the possible damage by water and dust can be further increased by specifying an optional plastic protection that covers the front side of the motor, preventing the possibility that any residual materials can ingress to the motor and damage it. 23 Product guide CESAB B600
Section 3 Product details: reliability Easy components accessibility for service A new solution has been developed on B640-650 to allow easy access to the main electronic components. A waterproof opening hatch has been located on the upper side of the counterweight, providing quick access for maintenance to many of the electronic components such as controllers, converters, fuses and wipers water tank. The hatch can be easily open by the operator helped by a comfortable handle on the top and a spring gas to hold the hatch in place, when open. 24 Product guide CESAB B600
Section 3 Product details: safety Automatic speed reduction when cornering Automatic speed reduction in curve increases the truck s lateral stability reducing the risk of truck tip-over and in so doing this enhances the safety for the operator when driving. An automatic sensor positioned on the steering axle lowers the driving speed of a predetermined percentage level when the truck starts turning. This effect can be customized by the operator according to his driving preferences by using the service menu of the multifunction display. Limitation of the drive speed depending on the angle of the steering wheels level of speed reduction can be programmed. Braking system The B600 range is equipped with an oil bath disc brake system. These are maintenance free sealed units and this avoids the risk that the brakes can reduce their efficiency in operation due to the ingress of water or dirt. The automatic braking effect automatically reduces the travel speed when the accelerator pedal is released. This feature reduces the requirement or need to use the brake pedal so often and this helps increase durability. The braking effect, when releasing the accelerator pedal automatically recharges the truck battery as a result of the regenerative system. The large, easy to access emergency push button is positioned on the right hand side of the dashboard. Should the operator sense an emergency situation by depressing this button, he is able to cut power completely to the hydraulic functions, and traction is stopped immediately. 25 Product guide CESAB B600
Section 3 Product details: safety Safety belt interlock system The CESAB B600 mechanical and hydraulic functions cannot be activated when the operator does not have his seat belt properly secured. A specific safety belt use sensor of the seatbelt is connected to the dead man's seat sensor and this allows operation of the truck only when following the correct start-up procedure and after the operator is properly seated with his seat belt fastened. This feature helps improve safety for both the operator and employees working in the vicinity of the B600. All round visibility The B600 equipped with CESAB Intelligent Mast Design (IMD) offers industry leading levels of visibility providing enhanced productivity and durability in the process. The dashboard provides a very low profile and allows a complete view of the area in front of the truck while at the rear the particularly compact design of the counterweight provides good rear visibility allowing move safely backward without the risk of not seeing obstacles. Two full free lift (FFL) cylinders provide excellent operator visibility, allowing fast and accurate stacking operations as well as loading and unloading. The 3rd and 4th ways are integrated into the mast to further optimize visibility as well as providing protection to the hoses. 26 Product guide CESAB B600
Section 3 Product details: safety Lighting equipment The B600 is equipped as standard with red reflectors mounted inside the counterweights, which help increase the visibility during forward and reverse operations. If the user wants to specify the truck with lighting equipment it is possible to order an LED or light emitting diode system to replace the reflectors and additional high performance front and rear LED working lights. Flashing or rotating beacons are also available as option. The LED lights, compared to traditional halogen lights ensure great depth and direction of the light beam, a long time lasting lifetime, up to 10 times greater, and provide considerable energy savings so improving the length of the operating cycle. Additional lighting equipment Complete lighting equipment Front LED low beam and direction lights Rear LED lights in the counterweight (rear, stop and direction) Working directional LED lights are available in the following combinations: Two front Two rear Single rear (right or left side) 27 Product guide CESAB B600
Section 3 Product details: ergonomics Driving compartment Comfort and visibility A low profile, automotive style dashboard provides the operator with a comfortable driving position, combined with good forward view of the fork tips and the load. This configuration helps provide improved safety in operations and enhances productivity. The spacious B600 operator cabin can be easily accessed by the operator from either side of the truck. This improves productivity when undertaking applications which require the operator to leave and then re-access the B600 cabin regularly. Accessibility Easy access is provided by the low and wide steps, well positioned on both side of the truck with anti-slip metal grids for improved safety in wet conditions. A well-positioned, large metal operator grab handle is a standard fitment. This is welded to the left leg of the overhead guard and provides safety and comfort for the operator when accessing or leaving the operator compartment. 28 Product guide CESAB B600
Section 3 Product details: ergonomics Steering column The fully adjustable steering column is equipped with a memory function to return the steering column automatically to the previous position or inclination after reclining it to enable opening of the battery compartment. Left side controls: Direction control lever (option on request, available only with the single accelerator pedal configuration). Column tilting lock lever: The position of the steering wheel can be adjusted forward and backward when the steering column lever is raised. Right side controls: Complete lighting equipment rotating switch Direction lights control lever Column release button (memory function) Steering wheel The steering wheel has a 300mm diameter, for more comfortable manoeuvring with minimal effort over long materials handling operations. The warning horn activation button is conveniently positioned in the middle of the steering wheel. 29 Product guide CESAB B600
Section 3 Product details: ergonomics Multifunctional dashboard With the CESAB B600 range trucks all of the truck s functions are managed through the new multifunction display, including keyless ignition that helps eliminate down-time due to lost or broken keys. Up to 40 PIN codes are available for each of the 15 driver profiles so performance can be tailored to the skill and experience of each individual operator. 0) Flashing or rotating beacon 1) Hazard system 2) Rear working lights 3) Front wiper 4) Rear wiper 5) Defrost system 6) Working hours counter 7) Clock 8) Turtle button 9) LPH functions selector 10) Truck power ON button 11) Truck power OFF button Hour meter menu Press and hold the button to access the counter menu. Press the button to move from one screen to another. 1) Hour Meter: Indicates the hours and minutes of actual working of the truck. WORKING: Use of the hoist motor. TRACTION: use of the traction motor. KEY: Shopping on (ON) RENT: truck operation (key inserted) SERVICE: truck operation last assistance intervention 30 Product guide CESAB B600
Section 3 Product details: ergonomics 2) Partial Hour-meter: use of the hoist motor, resettable 3) Trip Odometer ODO: distance travelled (not resettable) TRIP: distance travelled. To reset, hold the ON button for more than two seconds. Clock menu Time / Date In this menu you can adjust the clock shown on the display. Once selected by the Clock menu, the icon display flashes. With the icon flashing, use the UP-DOWN ON the display of the clock mode (12h or 24h) and the date Alarm time With this menu you can enable an alarm (with acoustic sounds) that set the time and day. 31 Product guide CESAB B600
Section 3 Product details: ergonomics Settings menu To enter the setup menu, press and hold the ON button and release it when the screen of the menu. From this menu you can adjust various display settings: Setting counter Allows you to select the mode that counter appears in the display of gear of the carriage. Steering direction Allows you to select the display mode of steering direction between two possible options. Language Allows you to select the preferred language of reference between the following: English, Spanish, German, French, Italian. ON/OFF Power buttons ON button Press the ON button to start the forklift. The screen displayed PIN code request If you hold down the ON button for about 2 seconds, you will enter the Settings menu. If you hold the ON button pressed further, a triple beep will warn you that you are trying to access the service menu, reserved for the authorised service technician. OFF button If the operator leaves his seat for a period of time set by the authorised service technician, the truck is turned off. However, you can turn off the truck in advance by pressing the OFF button. Also the movement of the mast is inhibited. 32 Product guide CESAB B600
Section 3 Product details: ergonomics LCD Display Operation of the multi-function display is quick and simple to learn, while the easy to read display provides the operator with all the key information needed to operate the B600. 1) Battery charge indicator 2) Selected power profile 3) Travelling speed 4) Turtle function activated 5) Travel direction 6) Hour / date 7) Selected hour counter 8) Working hours 9) Steering position 33 Product guide CESAB B600
Section 3 Product details: ergonomics Alerts Battery Charge Indicator The battery level indicator will start flashing when the charge level of the battery drops to 20% of full capacity. When you reach 10% of battery capacity the red LED will start to flash. Power mode selected It shows the driving and handling performance level currently selected load (L - P - H) Direction of travel It shows the direction of travel (current or set). The arrow pointing upwards indicates a forward travelling direction, while an arrow pointing downwards denotes the direction of travel backwards. Time / Date Displays the time (in hours and minutes), or the date (day and month). Steering direction The steering direction indicator can be displayed in a two modes and this can be selected by the operator. The indication is visible only at low speeds. Set counter mode The symbol indicates which view is set in the counter between: (1) the operation of the hoist motor (2) the operation of the drive motor (3) truck operation (key inserted) Hour Meter The counter is used to indicate the hours and fractions of hours of the truck being switched on or in actual work. This makes possible programming the job according to the battery life and facilitates the calculation of session maintenance. 34 Product guide CESAB B600
Section 3 Product details: ergonomics Parking brake Indicates that the parking brake is activated. Speed reduction Indicates that the speed reduction function is active. Alarm time Indicates that the time alarm is active. OPS - (Operator Presence System) The seat symbol lights up when the operator leaves the seat. Any operation of the forklift is inhibited until the operator is properly seated. Seat belt warning light The seat belt symbol lights up when the seat belt is not fastened and the buzzer beeps. The operation of the truck is inhibited until the operator fastens the seat belt in accordance with local safety regulations. Reduction of benefits (OPT) The forklift can be configured by the authorised service technician to reduce its performance after the end the period of assistance / rental. As the limit is approached, for some seconds, turn on the truck, the red LED flashing and the icon for the reduction of performance. On expiry of the period of service / rental, the led continues to flash red while using the truck warning that the performance degradation is active. Heated seat (OPT) Symbol indicates that the heating system of the seat is active. 35 Product guide CESAB B600
Section 3 Product details: ergonomics Overhead guard and cabins The overhead guards of the B600 range are all equipped with the characteristic CESAB "butterfly profile". This profile helps increase visibility and comfort, providing near perfect closing of the cabin doors and helps minimize cold air and dust entering into the driver's compartment. The standard configuration of the OHG is 2215mm (2360mm for B640-650) height from the ground and is available as optional an extended OHG to increase the comfort of the driving compartment. A drive in optional overhead guard will be available in the pricelist to work in narrow aisles. The driver's overhead guard of the B600 can be equipped with different type of protection to allow a comfortable use outdoors or in cold environments. Front, top or rear panels can be mounted, as well as two types of complete cabins, with metal doors or with side folding canvas type curtains. All the glass used for these cabin protections are tempered, to increase the safety for the operator. A convenient sunshield is also available to protect the operator vision from intense light that can make it dangerous to drive the forklift and undertake material handling operations. As an option the B600 range can be equipped with a powerful 2Kw heating system which is conveniently adjustable to three different levels of heating ventilation. The heater, positioned in the lower part of the dashboard, ensure effective change of air from within the operator compartment. You should note that this heater is not designed to work, however, in cold store areas. For such applications it is advisable to contact the Special Preparations Department and discuss any system based on the actual work area. 36 Product guide CESAB B600
Section 3 Product details: ergonomics Seat Standard seat (only for B620-635) The B620-635 range trucks are equipped as standard with a green cushioned seat in PVC, with document compartment in the back. The seat is fully adjustable in its position and comes as standard with a roller arm on the left side that increases the comfort and passive safety. The seat height from the ground is measured at 1143mm for B620-635 and 1277mm for B640-650. As an option you can order the same seat with textile cushions. A document holder is positioned as standard on the rear side of the seat. Optional Grammer MSG 65 (standard seat on B640-650) An alternative to the standard seat is the Grammer MSG65 comfort seat which includes lumbar support. This is a fully adjustable and suspended, seat including adjustable head rest with 13 positions and 170mm height. The adjustable back rest angle tilts from -5 to +30 and featuring lumbar support. The seat also features a safety seat belt with an automatic rolling up system and including a present man switch for added safety. 37 Product guide CESAB B600
Section 3 Product details: ergonomics Handling controls The B600 is equipped as standard with an ergonomic multifunctional armrest and integrated fingertips proportional electronic controls. The hydraulic functions can be activated by simply moving the ergonomically positioned controls on the armrest increasing the driver comfort and safety. These sturdy fingertips provide accurate control for safe and productive materials handling operations. The mini-joystick system is made by two electro-proportional cross levers where the front or back and right or left movements of the joystick activates the different hydraulic functions. Each lever controls simultaneously two hydraulic valves. The fingertips or mini-joysticks controls provide more driver comfort, reduces driver fatigue and helps to increase productivity. Direction controls The buttons for the direction control are located on the multifunctional armrest. The alternatives to this standard solution are the pedals direction control which is available as option or the direction control lever on the left side of the steering column. 38 Product guide CESAB B600
Section 4 Technical information Section 4 - Technical information Truck information plates Identification plate 1. Model name 2. Motor power 3. Nominal capacity 4. Serial number 5. Weight (Without battery) 6. Year of production 7. Battery voltage 8. Additional notes Capacity plate 9. Special or attachment 10. Tyres 11. Serial number 12. Load centre 13. Lifting height 14. Residual capacity Serial number plate 1. Serial number of the truck 39 Product guide CESAB B600
Section 4 Technical information Masts dimensions tables Duplex NFL masts B620 - B625 - B625L B630 - B630L - B635 h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 3040 80 3000 2135 3690 3045 80 3000 2205 3665 3340 80 3300 2235 3990 3345 80 3300 2365 3975 3740 80 3700 2585 4390 3745 80 3700 2555 4365 4040 80 4000 2835 4690 4045 80 4000 2805 4765 4540 80 4500 3085 5190 4545 80 4500 3055 5265 5040 80 5000 3335 5690 5045 80 5000 3305 5765 B640 - B645 B650 h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 3050 80 3000 2360 3856 3060 80 3000 2360 3856 3350 80 3300 2500 4156 3360 80 3300 2500 4156 3750 80 3700 2750 4560 3760 80 3700 2750 4560 4050 80 4000 2880 4856 4060 80 4000 2880 4856 4550 80 4500 3130 5356 4560 80 4500 3130 5356 5050 80 5000 3380 5856 5060 80 5000 3380 5856 5550 80 5500 3630 6356 5560 80 5500 3630 6356 40 Product guide CESAB B600
Section 4 Technical information Duplex FFL masts B620 - B625 - B625L B630 - B630L - B635 h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 3040 80 3000 2135 3690 3045 1510 3000 2185 3675 3340 80 3300 2235 3990 3345 1700 3300 2355 3955 3740 80 3700 2585 4390 3745 1900 3700 2555 4355 4040 80 4000 2835 4690 4045 2040 4000 2755 4615 B640 - B645 B650 h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 3050 1470 3000 2360 3890 2860 1510 2800 2360 3690 3350 1610 3300 2500 4190 3360 1700 3300 2630 4190 3750 1860 3700 2750 4590 3760 1900 3700 2880 4590 4050 1990 4000 2880 4890 4060 2040 4000 3130 4890 41 Product guide CESAB B600
Section 4 Technical information Triplex FFL masts B620 - B625 - B625L h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 4400 1480 4360 2085 4965 4395 1530 4350 2185 5005 4740 1600 4700 2205 5305 4745 1650 4700 2305 5355 5040 1700 5000 2305 5605 5045 1750 5000 2405 5655 5540 1900 5500 2505 6105 5545 1950 5500 2605 6155 6040 2050 6000 2655 6605 6045 2100 6000 2755 6655 6540 2250 6500 2855 7105 6545 2300 6500 2955 7255 B640 - B645 B630 - B630L - B635 B650 h5 h2 h3 h1 h4 h5 h2 h3 h1 h4 4450 1470 4400 2360 5290 4360 1470 4300 2360 5190 4750 1500 4700 2440 5590 4760 1651 4700 2500 5590 5050 1610 5000 2500 5890 5060 1740 5000 2630 5890 5550 1860 5500 2750 6390 5560 1990 5500 2880 6390 6050 1990 6000 2880 6890 6060 2240 6000 3130 6890 6550 2240 6500 3130 7390 6560 2490 6500 3380 7390 42 Product guide CESAB B600
Section 4 Technical information Batteries and chargers Battery table Truck Model Battery Capacity DIN 43536 Battery Weight Dimensions (mm) Notes Min. (kg) Lenght (a) Width (b) Height (h2) B620 420Ah 3PzS420L 1238 567 1028 784 Standard 465Ah 3PzS465L 1238 567 1028 784 High Capacity 375Ah 3PzS330L 965 564 1026 627 Fork Pockets only B625-630 560Ah 4PzS560L 1558 711 1028 784 Standard 620Ah 4PzS620L 1558 711 1028 784 High Capacity 500Ah 4PzS500L 1210 708 1026 627 Fork Pockets only B625L-630L-635 700Ah 5PzS700L 1863 855 1028 784 Standard 775Ah 5PzS775L 1863 855 1028 784 High Capacity 625Ah 5PzS625L 1458 852 1026 627 Fork Pockets only B640-645-650 840Ah 6PzS840L 2178 999 1028 784 Standard 930Ah 6PzS930L 2178 999 1028 784 High Capacity 750Ah 6PzS750L 2178 996 1026 627 Fork Pockets only Battery drawings 43 Product guide CESAB B600
Section 4 Technical information Optional special batteries HAWKER Water-Less batteries Hawker Water-Less batteries ensure high levels of operating efficiency in all applications with topping up intervals longer than a traditional battery. Water-Less batteries, when charged with high frequency chargers can be topped up at intervals up to 13 weeks with a relative reduction in operating costs up to 75% (source: Hawkers figures) while ensuring high levels of power and reliability. The Water Less battery maintains an estimated cycle life of 1500-2000 cycles, based on one cycle per day and 80% DOD. EXIDE Liberator batteries EXIDE Liberator batteries are available as an option for the B600 range, ensures high quality and minimum service routine. Compared to standard traction batteries, the Liberator are designed to provide reliable power with round tubular positive plate technology and are designed to deliver 1800 cycles when operating at 80% depth of discharge (DOD). Due to prolonged intervals of water filling, service requirements and operating costs of these battery chargers are minimized. The low antimony alloy in combination with an adjusted charging regime results in reduced water loss. HAWKER XFC batteries Thin Plate Pure Lead technology has led to the development of a 2 volt cell range of Hawker XFC batteries to satisfy a wide range of material handling equipment requirements. With increased energy density and fast charge capability these maintenance free batteries can be used at any time and recharged whenever it is possible. The Hawker XFC 2 volt cells are constructed using pure lead plates that are much thinner than lead calcium grids. Unlike conventional lead-acid batteries where the state of discharge reaches a specified level and then requires recharging for 8-12 hours, Hawker XFC is totally flexible giving increased autonomy to the user. The specific charging profile allows a rapid recharge in less than 4 hours from 60% depth of discharge (DOD) and opportunity charging as often as needed, without damaging Hawker XFC batteries. 44 Product guide CESAB B600
Section 4 Technical information EnerSys chargers table Truck Model Battery Capacity 3-Phase Wa HF 3-Phase HF 3-Phase (Waterless) Lifespeed IQ for XFC 12h 8h 12h 8h 12h 8h B620 420Ah 60A 80A 65A 85A 65A 85A 465Ah 70A 90A 65A 85A 65A 85A 375Ah 60A 70A 40A 65A 40A 65A 14kW 140A B625-630 560Ah 80A 120A 65A 105A 65A 105A 620Ah 90A 120A 85A 105A 85A 105A 500Ah 70A 100A 65A 85A 65A 85A 21kW 210A B625L-630L-635 700Ah 100A 140A 85A 120A 85A 120A 775Ah 120A 160A 105A 160A 105A 160A 625Ah 90A 120A 85A 105A 85A 105A 28kW 280A B640-645-650 840Ah 100A 140A 85A 120A 85A 120A 930Ah 120A 160A 105A 160A 105A 160A 750Ah 90A 120A 85A 105A 85A 105A 28kW 280A Exide chargers table Truck Model Battery Capacity 3-Phase Wa HF 3-Phase HF 3-Phase (Liberator) 12h 8h 12h 8h 12h 8h B620 420Ah 60A 80A 40A 55A 40A 55A 465Ah 70A 90A 40A 60A 40A 60A 375Ah 60A 70A 35A 50A 30A 50A B625-630 560Ah 80A 120A 50A 75A 50A 75A 620Ah 80A 120A 55A 80A 55A 80A 500Ah 70A 100A 45A 60A 45A 60A B625L-630L-635 700Ah 100A 140A 65A 90A 65A 90A 775Ah 100A 160A 70A 100A 70A 100A 625Ah 80A 120A 55A 80A 55A 80A B640-645-650 840Ah 120A 160A 75A 110A 75A 110A 930Ah 120A 180A 85A 120A 85A 120A 750Ah 100A 140A 65A 90A 65A 90A 45 Product guide CESAB B600
Section 4 Technical information Periodic maintenance table Periodic inspection and maintenance is required in order to keep the lift truck in perfect working order, and should be carried out by specialized technicians. Only original replacement parts supplied by the manufacturer can provide a guarantee of dependable safety levels, and complete compatibility with other components of the truck. Periodic maintenance intervals for trucks lying in storage are indicated in the Truck Operator Manual, to ensure safe use. At 250 working hours (new vehicles only) Hydraulic oil filter * Drive unit oil* Every 1.000 working hours Visual checks / No replacement parts Tightening torque check and lubrication Every 2.000 working hours Brake oil* Drive unit oil* Hydraulic oil* Oil filters* Every 5.000 working hours Everything as above Power steering hoses* Tilting hoses* Every 10.000 working hours Everything as above High pressure hydraulic hoses * Lifting chains* Chain fixing rods* * Replacement 46 Product guide CESAB B600
Section 4 Technical information Index of protection B600 main components protection Traction motor [B620-635] IP20 (standard) / IP43 (optional) [B640-650] IP43 Lifting motor IP20 (standard) / IP43 (optional) Traction logic control IP54 Lifting logic control IP54 Main control board IP65 Dashboard IP65 Armrest control board IP54 International Protection table 47 Product guide CESAB B600
B 620 Section 4 Technical information Residual capacity tables Important note: The values in the tables are related to the standard trucks stability at different load centres. The data reported indicate the residual capacity at maximum mast lifting height. The values are related to the forks with length up to 1200mm. With forks length 1400, 1500 and 1600 mm need to reduce the rated capacity as follow: Load center Rated capacity reduction 500 Q - 90 kg. 600 Q - 85 kg. 700 Q - 75 kg. 800 Q - 70 kg. 900 Q - 65 kg. 1000 Q - 60 kg. B620 Residual capacity table Mast Type Duplex NFL Duplex FFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 600 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 700 1640 1640 1640 1640 1640 1640 1640 1640 1640 1640 800 1510 1510 1510 1510 1510 1510 1510 1510 1510 1510 900 1390 1390 1390 1390 1390 1390 1390 1390 1390 1390 1000 1300 1300 1300 1300 1300 1300 1300 1300 1300 1300 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 2000 2000 1980 1910 1355 2000 1950 1925 1850 1350 600 1810 1810 1790 1730 1230 1800 1760 1740 1670 1210 700 1650 1650 1630 1580 1120 1650 1610 1590 1530 1110 800 1520 1520 1500 1450 1030 1520 1480 1460 1410 1020 900 1410 1410 1390 1340 950 1410 1370 1360 1300 950 1000 1310 1310 1300 1250 890 1310 1280 1260 1210 880 48 Product guide CESAB B600
B 625L B 625 Section 4 Technical information B625 Residual capacity table Mast Type Duplex NFL Duplex FFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 600 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 700 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 900 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1000 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 2480 2420 2380 2080 1400 2425 2350 2300 2080 1400 600 2240 2190 2150 1880 1270 2190 2120 2080 1880 1260 700 2000 2000 1960 1720 1160 2000 1940 1900 1720 1150 800 1800 1800 1800 1580 1060 1800 1790 1750 1580 1060 900 1600 1600 1600 1460 980 1600 1600 1600 1470 980 1000 1450 1450 1450 1360 920 1450 1450 1450 1370 920 B625L Residual capacity table Mast Type Duplex NFL Duplex FFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 2500 2500 2500 2500 2500 2500 2500 2500 2500 2500 600 2200 2200 2200 2200 2200 2200 2200 2200 2200 2200 700 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 800 1800 1800 1800 1800 1800 1800 1800 1800 1800 1800 900 1600 1600 1600 1600 1600 1600 1600 1600 1600 1600 1000 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 2500 2500 2500 2500 1950 2500 2450 2450 2400 1950 600 2260 2260 2260 2260 1760 2260 2210 2210 2170 1760 700 2000 2000 2000 2000 1610 2000 2000 2000 1980 1610 800 1800 1800 1800 1800 1480 1800 1800 1800 1800 1480 900 1600 1600 1600 1600 1370 1600 1600 1600 1600 1370 1000 1450 1450 1450 1450 1280 1450 1450 1450 1450 1280 49 Product guide CESAB B600
B 630L B 630 Section 4 Technical information B630 Residual capacity table Mast Type Duplex NFL Duplex FFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 600 2710 2710 2710 2710 2710 2710 2710 2710 2710 2710 700 2470 2470 2470 2470 2470 2470 2470 2470 2470 2470 800 2270 2270 2270 2270 2270 2270 2270 2270 2270 2270 900 2100 2100 2100 2100 2100 2100 2100 2100 2100 2100 1000 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 3000 2930 2880 2670 1800 2850 2800 2770 2610 1800 600 2550 2550 2550 2420 1630 2550 2540 2510 2360 1630 700 2250 2250 2250 2210 1490 2250 2250 2250 2170 1490 800 2000 2000 2000 2000 1370 2000 2000 2000 2000 1380 900 1800 1800 1800 1800 1270 1800 1800 1800 1800 1280 1000 1650 1650 1650 1650 1190 1650 1650 1650 1650 1190 B630L Residual capacity table Mast Type Duplex NFL Duplex FFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 3000 3000 3000 3000 3000 3000 3000 3000 3000 2950 600 2710 2710 2710 2710 2710 2710 2710 2710 2710 2660 700 2470 2470 2470 2470 2470 2470 2470 2470 2470 2430 800 2270 2270 2270 2270 2270 2270 2270 2270 2270 2230 900 2100 2100 2100 2100 2100 2100 2100 2100 2100 2060 1000 1950 1950 1950 1950 1950 1950 1950 1950 1950 1930 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 2950 2900 2850 2670 2080 2830 2780 2710 2610 2080 600 2550 2550 2550 2420 1890 2550 2520 2450 2360 1880 700 2250 2250 2250 2210 1720 2250 2250 2250 2170 1720 800 2000 2000 2000 2000 1590 2000 2000 2000 2000 1590 900 1800 1800 1800 1800 1470 1800 1800 1800 1800 1470 1000 1650 1650 1650 1650 1370 1650 1650 1650 1650 1370 50 Product guide CESAB B600
B 635 Section 4 Technical information B635 Residual capacity table Mast Type Duplex NFL Load SE Tire / fork carriage (opt) / Std fork L=1200 SE Tire / with standard sideshift / Std Fork L=1200 Center Load Capacity at maximum lifting height (H5) mm 3000 3300 3700 4000 4500 3000 3300 3700 4000 4500 500 3500 3500 3500 3500 3500 3500 3500 3500 3500 3500 600 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 700 2630 2630 2630 2630 2630 2630 2630 2630 2630 2630 800 2350 2350 2350 2350 2350 2350 2350 2350 2350 2350 900 2150 2150 2150 2150 2150 2150 2150 2150 2150 2150 1000 1950 1950 1950 1950 1950 1950 1950 1950 1950 1950 Duplex FFL mm 3000 3300 3700 4000 3000 3300 3700 4000 500 3300 3300 3300 3300 3300 3300 3300 3300 600 3100 2980 2980 2980 3100 2980 2980 2980 700 2750 2720 2720 2720 2750 2720 2720 2720 800 2450 2450 2450 2450 2450 2450 2450 2450 900 2200 2200 2200 2200 2200 2200 2200 2200 1000 2000 2000 2000 2000 2000 2000 2000 2000 Triplex FFL mm 4300 4700 5000 5500 6500 4300 4700 5000 5500 6500 500 3500 3500 3440 3320 2250 3500 3370 3330 3220 2250 600 3100 3100 3070 2950 2040 3100 3050 3020 2920 2040 700 2750 2750 2750 2730 1870 2750 2750 2750 2660 1870 800 2450 2450 2450 2450 1720 2450 2450 2450 2450 1720 900 2200 2200 2200 2200 1590 2200 2200 2200 2200 1590 1000 2000 2000 2000 2000 1480 2000 2000 2000 2000 1480 B640 Residual capacity table 51 Product guide CESAB B600
Section 4 Technical information B645 Residual capacity table B650 Residual capacity table 52 Product guide CESAB B600
Section 4 Technical information Specification sheet [B620-B625-B625L] 1.2 Model designation B620 B625 B625L 1.3 Power unit: electric (battery), diesel, petrol, LPG Electric Electric Electric 1.4 Operation: manual, pedestrian, stand-on, driver seated driver seated driver seated driver seated 1.5 Load capacity Q [kg] 2000 2500 2500 1.6 Load centre c [mm] 500 500 500 1.8 Axle centre to fork face x [mm] 427,5 427,5 427,5 1.9 y [mm] 1431 1575 1720 Weights 2.1 Weight kg 4198 4553 4809 2.2 Axle load with load, front/rear kg 5358/841 6201/852 6253/1056 2.3 kg 2072/2126 2241/2312 2415/2394 Wheels and chassis 3.1 Tyres: C=Cushion, SE=Super elastic, PN=Pneumatic, TW=Tw SE SE SE 3.2 Tyre size, front 23x9-10 23x9-10 23x9-10 3.3 Tyre size, rear 18x7-8 18x7-8 18x7-8 3.5 Wheels, number front/rear (X=driven) 2 / 2 2 / 2 2 / 2 3.6 Track width, front b10 [mm] 986 986 986 3.7 Track width, rear b11 [mm] 940 940 940 Dimensions 4.1 Mast tilt, forward/backward α / β [ ] 5/8 (real 4.3/8) 5/8 (real 4.3/8) 5/8 (real 4.3/8) 4.2 Height of mast, lowered h1 [mm] 2235 2235 2235 4.3 Free lift h2 [mm] 120 120 120 4.4 Lift height h3 [mm] 3300 3300 3300 4.5 Height of mast, extended h4 [mm] 3999 3999 3999 4.7 Height of overhead guard h6 [mm] 2215 2215 2215 4.8 Height of driver seat h7 [mm] 1143 1143 1143 4.12 Towing coupling height h10 [mm] 700 700 700 4.19 Overall length l1 [mm] 3345 3489 3633 4.20 Length to fork face l2 [mm] 2145 2289 2433 4.21 Overall width b1\b2 [mm] 1195 1195 1195 4.22 Forks dimensions s/e/l [mm] 40x100x1200 40x100x1200 40x100x1200 4.23 Fork carriage to DIN 15173, class/form A/B IIA IIA IIA 4.24 Width of fork carriage b3 [mm] 1070 1070 1070 4.31 Floor clearance, mast (with load) m1 [mm] 105 105 105 4.32 Floor clearance, centre of wheel-base (with load) m2 [mm] 127 127 127 4.33 Aisle width with pallets 1000(L) x 1200(W) across forks Ast [mm] 3553 3682 3813 4.34 Aisle width with pallets 800(W) x 1200(L) along forks Ast [mm] 3750 3879 4012 4.35 Turning radius Wa [mm] 1922 2052 2184 4.36 Minimum distance between the centres of rotation b13 [mm] 504 518 532 Performance 5.1 Travel speed, with/without load km/h 18/19 18/19 18/19 5.2 Lifting speed, with/without load m/s 0,47/0,60 0,43/0,60 0,43/0,60 5.3 Lowering speed, with/without load m/s 0,56/0,45 0,56/0,48 0,56/0,48 5.5 Tractive force, with/without load N 8900 8900 8900 5.6 Maximum tractive force, with/without load, S2 5 minute rating N 19000 19000 19000 5.7 Climbing ability, with/without load, S2 30 minute rating % 19/29 16/28 15/25 5.8 Maximum climbing ability, with/without load, S2 5 minute rating % 27/29 25/29 24/29 5.9 Acceleration time, with/without load s 4,8/4,6 4,9/4,6 5,0/4,6 5.10 Service brake: mechanical/hydraulic/electric/pneumatic mech. / hydraul. mech. / hydraul. mech. / hydraul. Electric Motor 6.1 Drive motor, S2 60 minute rating kw 20 20 20 6.2 Lift motor, S3 15% kw 25,5 25,5 25,5 6.3 Battery according DIN 43531/35/36 A,B,C, NO 43536 43536 43536 6.4 Battery voltage/rated capacittensione / capacità nominale (K5) V/Ah 80/420 80/560 80/700 6.5 Battery weight kg 1238 1558 1863 6.6 dimensions of battery wide / length / height mm 1028/526/784 1028/711/784 1028/855/784 Others 8.1 Type of drive control AC AC AC 8.2 Working pressure for attachements bar 160 160 160 8.3 Oil flow for attachements l/min 40 40 40 8.4 Noise level at driver's seat db (A) 68,8 68,8 68,8 53 Product guide CESAB B600
Section 4 Technical information Specification sheet [B630-B630L-B635] 1.2 Model designation B630 B630L B635 1.3 Power unit: electric (battery), diesel, petrol, LPG Electric Electric Electric 1.4 Operation: manual, pedestrian, stand-on, driver seated driver seated driver seated driver seated 1.5 Load capacity Q [kg] 3000 3000 3500 1.6 Load centre c [mm] 500 500 500 1.8 Axle centre to fork face x [mm] 429,5 429,5 429,5 1.9 y [mm] 1575 1720 1720 Weights 2.1 Weight kg 5199 5161 5593 2.2 Axle load with load, front/rear kg 7236/964 7280/881 8048/1045 2.3 kg 2443/2756 2638/2524 2632/2961 Wheels and chassis 3.1 Tyres: C=Cushion, SE=Super elastic, PN=Pneumatic, TW=Tw SE SE SE 3.2 Tyre size, front 23x10-12 23x10-12 315/45-12 3.3 Tyre size, rear 18x7-8 18x7-8 18x7-8 3.5 Wheels, number front/rear (X=driven) 2 / 2 2 / 2 2 / 2 3.6 Track width, front b10 [mm] 946 946 1009 3.7 Track width, rear b11 [mm] 940 940 940 Dimensions 4.1 Mast tilt, forward/backward α / β [ ] 5/8 (real 4.3/8) 5/8 (real 4.3/8) 5/8 (real 4.3/8) 4.2 Height of mast, lowered h1 [mm] 2365 2365 2365 4.3 Free lift h2 [mm] 125 125 125 4.4 Lift height h3 [mm] 3300 3300 3300 4.5 Height of mast, extended h4 [mm] 3975 3975 3975 4.7 Height of overhead guard h6 [mm] 2215 2215 2215 4.8 Height of driver seat h7 [mm] 1143 1143 1143 4.12 Towing coupling height h10 [mm] 700 700 700 4.19 Overall length l1 [mm] 3523 3635 3667 4.20 Length to fork face l2 [mm] 2323 2435 2467 4.21 Overall width b1\b2 [mm] 1195 1195 1299 4.22 Forks dimensions s/e/l [mm] 45x100x1200 45x100x1200 45x125x1200 4.23 Fork carriage to DIN 15173, class/form A/B IIIA IIIA IIIA 4.24 Width of fork carriage b3 [mm] 1070 1070 1070 4.31 Floor clearance, mast (with load) m1 [mm] 105 105 105 4.32 Floor clearance, centre of wheel-base (with load) m2 [mm] 127 127 127 4.33 Aisle width with pallets 1000(L) x 1200(W) across forks Ast [mm] 3713 3815 3844 4.34 Aisle width with pallets 800(W) x 1200(L) along forks Ast [mm] 3911 4014 4043 4.35 Turning radius Wa [mm] 2081 2184 2213 4.36 Minimum distance between the centres of rotation b13 [mm] 518 532 532 Performance 5.1 Travel speed, with/without load km/h 18/19 18/19 18/19 5.2 Lifting speed, with/without load m/s 0,37/0,52 0,37/0,52 0,34/0,52 5.3 Lowering speed, with/without load m/s 0,56/0,45 0,56/0,45 0,56/0,45 5.5 Tractive force, with/without load N 8900 8900 8900 5.6 Maximum tractive force, with/without load, S2 5 minute rating N 19000 19000 19000 5.7 Climbing ability, with/without load, S2 30 minute rating % 13/23 13/23 11/21 5.8 Maximum climbing ability, with/without load, S2 5 minute rating % 21/29 22/29 19/27 5.9 Acceleration time, with/without load s 5,1/4,6 5,2/4,6 5,3/4,7 5.10 Service brake: mechanical/hydraulic/electric/pneumatic mech. / hydraul. mech. / hydraul. mech. / hydraul. Electric Motor 6.1 Drive motor, S2 60 minute rating kw 20 20 20 6.2 Lift motor, S3 15% kw 25,5 25,5 25,5 6.3 Battery according DIN 43531/35/36 A,B,C, NO 43536 43536 43536 6.4 Battery voltage/rated capacittensione / capacità nominale (K5) V/Ah 80/560 80/700 80/700 6.5 Battery weight kg 1558 1863 1863 6.6 dimensions of battery wide / length / height mm 1028/711/784 1028/855/784 1028/855/784 Others 8.1 Type of drive control AC AC AC 8.2 Working pressure for attachements bar 160 160 160 8.3 Oil flow for attachements l/min 40 40 40 8.4 Noise level at driver's seat db (A) 68,8 68,8 68,8 54 Product guide CESAB B600
Section 4 Technical information Specification sheet [B640-645-650] Characteristics 1.2 1.3 1.4 1.5 Model designation Power unit: electric (battery), diesel, petrol, LPG Operation: manual, pedestrian, stand-on, driver seated Load capacity Q [kg] 1.6 Load centre c [mm] 1.8 Axle centre to fork face x [mm] 1.9 Wheel-base y [mm] Weights 2.1 Weight kg 2.2 Axle load with load, front/rear kg 2.3 Axle load without load, front/rear kg Wheels and chassis 3.1 3.2 3.3 3.5 3.6 Tyres: C=Cushion, SE=Super elastic, PN=Pneumatic, TW=Twin Tyre size, front Tyre size, rear Wheels, number front/rear (X=driven) Track width, front b10 [mm] 3.7 Track width, rear b11 [mm] Dimensions 4.1 Mast tilt, forward/backward α / β [ ] 4.2 Height of mast, lowered h1 [mm] 4.3 Free lift h2 [mm] 4.4 Lift Lift height h3 [mm] h23 [mm] 4.5 h4 [mm] 4.7 Height of overhead guard h6 [mm] 4.8 Height of driver seat h7 [mm] 4.12 Towing coupling height h10 [mm] 4.19 Overall length l1 [mm] 4.20 Length to fork face l2 [mm] 4.21 Overall width b1\b2 [mm] 4.22 Forks dimensions s/e/l [mm] 4.23 Fork carriage to DIN 15173, class/form A/B 4.24 Width of fork carriage b3 [mm] 4.31 Floor clearance, mast (with load) m1 [mm] 4.32 Floor clearance, centre of wheel-base (with load) m2 [mm] 4.33 Aisle width with pallets 1000(L) x 1200(W) across forks Ast [mm] 4.34 Aisle width with pallets 800(W) x 1200(L) along forks Ast [mm] 4.35 Turning radius Wa [mm] 4.36 Minimum distance between the centres of rotation b13 [mm] Performance 5.1 Travel speed, with/without load km/h 5.2 Lifting speed, with/without load m/s 5.3 Lowering speed, with/without load m/s 5.5 Tractive force, with/without load N 5.6 Maximum tractive force, with/without load, S2 5 minute rating N 5.7 Climbing ability, with/without load, S2 30 minute rating % 5.8 Maximum climbing ability, with/without load, S2 5 minute rating % 5.9 Acceleration time, with/without load s 5.10 Service brake: mechanical/hydraulic/electric/pneumatic Electric Motor 6.1 Drive motor, S2 60 minute rating kw 6.2 Lift motor, S3 15% kw 6.3 6.4 Battery according DIN 43531/35/36 A,B,C, NO Battery voltage/rated capacittensione / capacità nominale (K5) V/Ah 6.5 Battery weight kg Others 8.1 8.2 Type of drive control Working pressure for attachements bar 8.3 Oil flow for attachements l/min 8.4 Noise level at driver's seat db (A) B640 B645 B650 Electric Electric Electric driver seated driver seated driver seated 4000 4500 5000 500 500 600 522 522 532 2030 2030 2030 6546 9569 / 1078 3554 / 3092 SE 250-15 23x9-10 2 / 2 1119 1113 17,5 / 17,5 0,33 / 0,47 0,55 / 0,46 12420 22000 11,3 / 17,0 15 / 25 5,4 / 4,8 mech. / hydraul. 25,2 25,5 43536 80 / 840 2178 AC Adjustable 160-180 70 68 7086 7738 10284 / 1304 11347 / 1392 3517 / 3570 3557 / 4181 SE SE 250-15 28x12,5-15 23x9-10 23x9-10 2 / 2 2 / 2 1119 1145 1113 1113 5 / 10 5 / 10 5 / 10 2500 2500 2500 130 130 140 3300 3300 3300 3350 3350 3360 Height of mast, extended 4156 4156 4156 2360 2360 2360 1277 1277 1277 720 720 720 3892 3917 4227 2892 2917 4027 1345 1345 1440 50 / 150 / 1000 50 / 150 / 1000 60 / 150 / 1200 IIIA IIIA IIIA 1170 1170 1170 150 150 150 145 145 145 4311 4331 4433 4511 4531 4633 2589 2609 2701 685 685 685 17,5 / 17,5 17,5 / 17,5 0,33 / 0,47 0,31 / 0,44 0,55 / 0,46 0,55 / 0,46 12420 12420 22000 22000 9,5 / 16,8 8,8 / 15,8 14 / 24 13 / 23 5,5 / 4,8 5,6 / 4,9 mech. / hydraul. mech. / hydraul. 25,2 25,2 25,5 25,5 43536 43536 80 / 840 80 / 840 2178 2178 AC AC Adjustable 160-180 Adjustable 160-180 70 70 68 68 55 Product guide CESAB B600
Section 4 Technical information Technical drawings [B620-635] 56 Product guide CESAB B600
Section 4 Technical information Technical drawings [B640-650] 57 Product guide CESAB B600
www.cesab-forklifts.eu The data in this Product guide was determined on our standard testing conditions. Operating performance may vary depending on the actual specification and condition of the truck as well as the condition of the operating area. Availability and specifications are determined regionally and are subject to change without notice.