TECHNICAL INFORMATION MOWERS 546-R / HR / RS / SM R-3/200 service MOWERS 550-R / HR / RS 27.07.200. Available of conversion kit for wheel drive from clutch plate gearbox to coil spring gearbox for mowers 546-R / 546-RS / 546-HR / 546-SM, mowers 550-R/ 550RS/ 550-HR a) Conversion kit rear axle for model 546 complete Coilspring gearbox - version 200, part no. 58 00 496 b) Conversion kit rear axle for model 550 complete. Coilspring gearbox - version 200, part no. 58 00 495 2. Temporary parts listing for a) New mower switch/control units and parts for upper handle b) Rear axle complete 53 00 672 for mower 546R c) Rear axle complete 53 00 673 for mower 550R d) Listing of mower cables per 06/0 e) Listing of additional spare parts for mower 550 R, single speed, version 200 To. At the request of many of our SOLO Partners we are now providing an opportunity to retrospectively fit earlier versions of the mower models SOLO 546 / 550 with the new coil spring gearbox. Limited to 3.2.2002, the following kits will be available:- Conversion kit rear axle 546 with wheel drive Part no.58 00496 at the special price of 57.- / DM,48 ex factory Conversion kit rear axle 550 with wheel drive Part no. 58 00 495 at the special price of 59.-/ DM 5,39 ex factory (above prices plus tax if applicable) Conversion Kit Rear Axle 550 - Conversion Kit Rear Axle 546 - Wheel drive 58 00 495 Wheel drive 58 00 496 Fitted as of serial nos. 550 R - 94 / 550HR - 9850 / 550 RS - 5697 Fitted as of serial nos. 546-R - 24289 / 546 HR - 7263 / 546 RS - 6557 / 546 SM - 9022 53 00 673 50 74 3 Axle rear wheel VS 550R V-belt pulley 82x2 SWZ. 550R 53 00 672 50 74 30 Axle rear wheel VS 546R V-belt pulley 82x2 546R 00 72 02 Washer 6,2x8x0,8 00 72 02 Washer 6,2x8x0,8 00 72 43 00 8 344 Lock washer 6796 Screw M6x0KXRI.T25 00 72 43 00 8 344 Lock washer 6796 Screw M6x0KXRI.T25 00 33 370 Sleeve 6/0x4,5 00 33 370 Sleeve 6/0x4,5 Brass sleeve 00 33 370 supplied in the kit is used to adjust the outer length of the old drive cable on the gearbox side because of the shorter lever travel of the coil spring gearbox. Set the cable adjustment screw on the gearbox side to min. length prior to inserting the sleeve. Note: Before converting models 550 with variable speed as of 998 (with 2 V-belts), please ensure that all parts mentioned with our circulars R-5/98 dated 08.07.98 as well as R-/2000 dated 7.0.00 are already fitted. These parts refer to kits 58 00 460 / 58 00 459, including steel variable speed pulley 35 00 44. The retrospective conversion to coil spring gearbox is not possible on 550 mowers with variable speed and single V-belt plus double tension pulleys, manufactured from 996 to 998, because of the fitting of the variable speed pulley to the coil spring gearbox. To 2. Attached is a temporary parts listing of new upper handles and new switch/control units on SOLO mowers as of 200. SOLO Kleinmotoren GmbH Service Department sign. Weik
53 00 672 Axle Rear Wheel Lawn Mower 546R 30 00 226 Gear 53 00 670 rear wheel axle - left 2 00 53 23 slide bearing 2x4x5 53 00 67 rear wheel axle - right 2 00 53 23 slide bearing 2x4x5 00 7 03 screw 8x20 00 28 07 nut M8 DIN 980 2 00 3 537 washer 2,2x26x 2 50 73 63 cover 2 50 45 702 pot 2 00 40 96 pin 5 h8x24 50 38 437 freewheel toothed - left 50 38 438 freewheel toothed - right 2 00 6 336 felt ring x23x2,5 2 00 3 68 washer 2,x22x 2 00 55 34 safety clip 2x DIN 47 2 53 00 675 wheel D 200 VS. +x 53 00 676 +2x 0055272 +x50 74 302 +2x 00 8 257 2 50 74 57 wheel cover Nr.5600.002.00 2 00 3 552 washer 2,2x35x0,5 2 00 72 55 washer 2,5x25x0,7 2093 Te. 2 00 3 20 washer 2x8x,2 988 SS 2 00 3 540 washer 5,5x27x Drk. 2 00 8 93 nut M5x2 Flsh.-TT.Wn 78 53 00 673 Axle Rear Wheel Lawn Mower 550 30 00 227 Gear 53 00 668 rear wheel axle - right 2 00 53 23 slide bearing 2x4x5 53 00 669 rear wheel axle - left 2 00 53 23 slide bearing 2x4x5 00 7 03 screw 8x20 00 28 07 nut M8 DIN 980 2 00 3 537 washer 2,2x26x 2 50 73 63 cover 2 50 45 702 pot 2 00 40 96 pin 5 h8x24 50 38 437 freewheel toothed - left 50 38 438 freewheel toothed - right 2 00 6 336 felt ring x23x2,5 2 00 3 68 washer 2,x22x 2 00 55 34 safety clip 2x DIN 47 2 53 00 674 wheel 200 D (wheel rim 50 73 622 +cover 50 73 544 +2x 00 52 272 +x 50 74 302 +2x 00 8 257 ) 2 50 74 57 wheel cover Nr.5600.002.00 2 00 3 552 washer 2,2x35x0,5 2 00 72 55 washer 2,5x25x0,7 2093 Te. 2 00 3 20 washer 2x8x,2 988 SS 2 00 3 540 washer 5,5x27x Drk. 2 00 8 93 nut M5x2 Flsh.-TT.Wn 78 service Edition 07/0
service Edition 07/0
Spare Parts List 546 Pos.. Part No. Model Qty. Description 50 35 965 handle upperport 2 58 00 49 546 2 handle support 2 58 00 49 R/HR/RS/SM 4 handle support 3 50 74 959 546 2 housing inside 3 50 74 959 R/HR/RS/SM 4 housing inside 4 50 74 958 546 2 housing outside 4 50 74 958 R/HR/RS/SM 4 housing outside 5 00 55 04 546 2 safety washer 5 00 55 04 R/HR/RS/SM 4 safety washer 6 00 8 358 546 6 screw 6 00 8 358 R/HR/RS/SM 2 screw 7 50 74 26 handle 8 50 74 22 handle 2 9 50 36 406 tie rod 0 00 40 97 546 2 pin 0 00 40 97 R/HR/RS/SM 3 pin 38 00 350 cable bowden brake 2 50 35 handle, engine brake 3 00 44 286 546 2 cover pin 3 00 44 286 R/HR/RS/SM 4 cover pin 4 50 6 00 R/HR/RS/SM switch -cam 5 58 00 487 R/HR/RS/SM switch-lever 6 38 00 36 R/HR/RS/SM cable bowden drive 7 50 74 204 R/HR/RS/SM 2 sleeve 8 00 64 427 R/HR/RS/SM hose d=2mm 9 50 35 2 R/HR/RS/SM handle drive 20 50 74 956 cover outside 2 00 20 22 selflocking nut DIN 935 yellow 22 00 72 washer 6,2x2x0,6-DIN 2093 TE 23 50 74 950 throttle lever 24 58 00 478 switch -housing 25 00 2 7 nut M6x30 DIN 93 26 38 00 359 546 bowdencable gas 26 38 00 356 R/RS/SM bowdencable gas 26 38 00 358 HR bowdencable gas 27 50 74 27 546 clip 27 50 74 27 R/HR/RS/SM 2 clip 28 58 00 267 RS/SM ignition holder 29 79 00 296 RS/SM ignition lock 30 50 74 529 RS/SM ignition holder 3 00 3 58 RS/SM 2 washer 6x22x DIN 988 32 79 00 304 RS/SM cable unit 33 50 3 980 special screw 34 00 20 6 nut M6 DIN 439B gelb 35 00 24 0 nut M6 DIN 587 36 50 74 0 546 4 support 36 50 74 0 R/HR/RS/SM 6 support 37 00 8 376 R/HR/RS/SM 2 screw 4x30 kt 38 50 74 440 546 8 plug 8,5x7,25x 38 50 74 440 R/HR/RS/SM 4 plug 8,5x7,25x 39 50 74 246 2 cover, protector 40 50 74 00 bowdencable support
service Edition 07/0
Spare Parts List 550 Pos.. Part-No. Model Qty. Description 50 35 965 handle upperport 2 58 00 49 550 2 handle support 2 58 00 49 R/HR/RS/RA 4 handle support 3 50 74 959 550 2 housing inside 3 50 74 959 R/HR/RS/RA 4 housing inside 4 50 74 958 550 2 housing outside 4 50 74 958 R/HR/RS/RA 4 housing outside 5 00 55 04 550 2 safety washer 5 00 55 04 R/HR/RS/RA 4 safety washer 6 00 8 358 550 6 screw 6 00 8 358 R 0 screw 6 00 8 358 HR/RS/RA 2 screw 7 50 74 26 handle 8 50 74 22 handle 2 9 50 36 406 tie rod 0 00 40 97 550 2 pin 0 00 40 97 R/HR/RS/RA 3 pin 38 00 35 cable bowden brake 2 50 35 handle, engine brake 3 00 44 286 550 2 cover pin 3 00 44 286 R/HR/RS/RA 4 cover pin 4 50 6 00 R/HR/RS/RA switch -cam 5 58 00 487 R/HR/RS/RA switch-lever 6 38 00 36 R/HR/RS/RA cable bowden drive 7 50 74 204 R/HR/RS 2 sleeve 8 00 64 427 R/HR/RS hose d=2mm 9 50 35 2 R/HR/RS/RA handle drive 20 58 00 479 HR/RS/RA switch -housing Vario 2 50 74 956 HR/RS cover outside 2 50 74 956 HR/RS/RA 2 cover outside 22 58 00 488 HR/RS/RA lever with sleeve 23 00 2 25 HR/RS/RA nut M6x35 DIN 93-8.8 24 00 72 550/R washer 6,2x2x0,6-DIN 2093 TE 24 00 72 HR/RS/RA 3 washer 6,2x2x0,6-DIN 2093 TE 25 00 30 25 washer 6,4 DIN 902 ST ZN yellow 26 00 28 9 HR/RS/RA nut M6 DIN 980 27 38 00 360 HR/RS/RA bowden cable Vario 28 50 74 27 550 clip 28 50 74 27 R/HR/RS/RA 2 clip 29 00 20 22 selflocking nut DIN 935 yellow 30 50 74 950 throttle lever 3 58 00 478 switch housing inside 32 00 2 7 nut M6x30 DIN 93Bowden 33 38 00 353 550 bowdencable gas 33 38 00 358 R/RS bowdencable gas 33 38 00 355 HR/RA bowdencable gas 34 58 00 267 RS ignition holdcer 35 79 00 296 RS ignition lock 36 50 74 529 RS ignition holdcer 37 00 3 58 RS 2 washer 6x22x DIN 988 38 79 00 306 RS cable unit 39 50 3 980 special screw 40 00 20 6 nut M6 DIN 439B yellow 4 00 24 0 nut M6 DIN 587 42 50 74 0 550 4 support 42 50 74 0 R 6 support 42 50 74 0 HR/RS 8 support 43 00 8 376 550/R 2 screw 4x30 kt 43 00 8 376 HR/RS/RA 4 screw 4x30 kt 44 50 74 440 550 8 plug 8,5x7,25x 44 50 74 440 R 4 plug 8,5x7,25x 45 50 74 246 2 cover, protector 46 50 74 00 bowdencable support
Table of contents - Bowdencables Lawn Mower Bowdencable Type Engine Throttle Bowdencable- Brake Bowdencable- Drive Bowdencable- Vario 546 B&S XM45 38 00 359 38 00 350 / / 546-02 R B&S XM45 38 00 356 38 00 350 38 00 36 / 546-03 HR GCV 35 Honda 38 00 358 38 00 350 38 00 36 / 546-05 RS B&S XM45 38 00 356 38 00 350 38 00 36 / 546-06 SM B&S ES 40 38 00 356 38 00 350 38 00 36 / 550 B&S XM45 38 00 353 38 00 35 / / 550-02 R B&S XM45 38 00 358 38 00 35 38 00 362 / 550-03 HR GCV 60 Honda 38 00 355 38 00 35 38 00 362 38 00 360 550-05 RS B&S XM45 38 00 358 38 00 35 38 00 362 38 00 360 550-020 RA B&S Intek-Edge-6PS 38 00 355 38 00 35 38 00 362 38 00 360 55-02 R B&S 55 I/C 38 00 297* 38 00 37* 38 00 38* / 552-03 HR GXV 60 Honda 38 00 29* 38 00 35* 38 00 38* / 554 B&S XM45 38 00 359 38 00 350 / / 582 B&S XM45 38 00 357 38 00 342* / / 582 04 o.mot B&S XM45 38 00 357 38 00 342* / / 582-06 SM B&S Classic35 38 00 364 38 00 33* / / 585-0 H GCV 35 Honda 38 00 353 38 00 352 / / Additional fixation parts for Lawn Mower 550 R -Gear Version Parts for tension pulley-drive belt 00 28 6 nut M8 STO 2 00 72 45 safety washer 53 00 679 belt tensioner 00 2 84 nut M8x45 Parts for tension Gear 2 00 33 398 tube 9x,8x25 50 42 860 flap 2 00 8 85 nut M6x20 2 00 72 40 washer 5,2x2x0,5 2 00 8 282 screw M5x45 service Edition 07/0