Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Applicant: Electrical Apparatus: Elmako Pty Ltd trading as Wattmaster 54 Lakewood Boulevard Carrum Downs Vic 3201 Australia HAW Range of Alco Cable Glands Type of Protection: Ex db I/IIC, Ex eb I/IIC, Ex ta IIIC Marking Code: Manufacturer: Manufacturing Location(s): Alco ALCHAW... M.. Ex db I/IIC, Ex eb I/IIC, Ex ta IIIC ANZEx 13.3000 Elmako Pty Ltd trading as Wattmaster 54 Lakewood Boulevard Carrum Downs Vic 3201 Australia Elmako Pty Ltd trading as Wattmaster 54 Lakewood Boulevard Carrum Downs Vic 3201 Australia The EPEE certification database located at http://www.anzex.com.au shows the validity of this Certificate. This certificate and schedule shall not be reproduced except in full Certificate issued by: TestSafe Australia 919 Londonderry Road, Londonderry NSW 2753 Australia Phone: +61 2 4724 4900 Fax: +61 2 4724 4999 http://www.testsafe.com.au www.jas-anz.org/register EPF019_17 Page 1 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 This certificate is granted subject to the conditions as set out in Standards Australia/Standards New Zealand Miscellaneous Publication MP87.1:2008. STANDARDS: The electrical apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents, was found to comply with the following standards: IEC 60079-0:2007 IEC 60079-1:2007 IEC 60079-7:2006 IEC 60079-31:2008 Explosive atmospheres Part 0: Equipment General requirements Explosive atmospheres Part 1: Equipment protection by flameproof enclosures d Explosive atmospheres Part 7: Equipment protection by increased safety e Explosive atmospheres Part 31: Equipment dust ignition protection by enclosure t This Certificate does not indicate compliance with electrical safety and performance requirements other than those expressly included in the Standard(s) listed above. ASSESSMENT & TEST REPORTS: The equipment listed has successfully met the assessment and test requirements as recorded in: Test Report No. and Issuing Body: 33003, TestSafe Quality Assessment Report No. and Issuing Body: AU/TSA/QAR09.0007/01, TestSafe File Reference: 2008/023373 Ujen Singh 31/01/2014 Signed for and on behalf of issuing body Date of Issue Quality & Certification Manager Position This certificate is not transferable and remains the property of the issuing body and must be returned in the event of it being revoked or not renewed. This certificate and schedule shall not be reproduced except in full EPF019_17 Page 2 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Schedule EQUIPMENT: The HAW range of Alco cable glands is suitable for inserting circular steel wire armoured cables into flameproof (Ex d) enclosures having threaded entries and increased safety (Ex e) or dust ignition protection (Ex t) equipment having either plain or threaded entries. Each gland may be used as either a compression gland, utilizing the supplied inner seals, or a barrier gland, utilizing the supplied insert which is filled with setting compound. The glands consist of a body, cone, ring, sleeve, inner seal (A or B), outer seal, nut and insert. The nuts are not provided with a lead-in, as the glands are not intended for use with flexible cables. Attachment of the glands to an enclosure is facilitated by means of the male threaded portion on the body. A locknut and flat washer is required for securing glands to equipment having plain entries. The cable wire armour is clamped between the male tapered portion on the cone and the female tapered portion on the ring, when the sleeve is screwed onto the body. An O ring is used to seal the joint between the body and sleeve to prevent dust and moisture ingress to the wire armour clamping facility. The outer seal forms a seal on the outer sheath of the cable, when the outer nut of the gland is tightened. The outer seal also clamps the cable to prevent pulling or twisting forces from being transmitted to the conductor connections. The cable glands are manufactured from brass alloy to Japanese Standard JIS C3604 B, which is nickel plated, and have ISO (1.5 mm pitch) mounting threads. All metallic components of the glands are manufactured from the same material. The inner and outer seals and O rings are made from NBR 1052 Rubber. An entry thread seal made of red fibre is provided for Ex t applications and is required to maintain ingress protection of IP66/IP68 (30 m for 4 hours) for the cable glands. The sealing compound used for the HAW barrier glands is Kneadaseal epoxy putty. When used as compression glands, the cable inner sheath is passed through the appropriate sized inner seal and sealing of the cable is achieved by compressing the inner seal between the body and cone, when the sleeve is screwed onto the body. In this case, the insert is not required. The permissible operating temperature range for the HAW range of compression glands is -20 ºC to +80 ºC. When used as barrier glands, the cable inner sheath is passed through the insert and sealing of the cable is achieved by filling the insert with epoxy putty sealing compound. In this case, the inner seal is not required. The permissible operating temperature range for the HAW range of barrier glands is -20 ºC to +100 ºC. Refer to the instructions supplied by the manufacturer for installation details. The glands may also be used with intrinsically safe circuits, in which case the glands will have specific parts painted light blue. For detailed installation information, refer to the manufacturer s fitting instructions. The HAW Range of Alco cable glands is summarized in the following tables. This certificate and schedule shall not be reproduced except in full EPF019_17 Page 3 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Gland Code Number Mounting Thread x Length HAW Range (Compression Configuration) Tightening SWA Cable Torque Over Bedding (Nm) Over Cable Inner Seal B Inner Seal A Seal A (outer) Min Max Min Max Min Max Min Max ALCHAW20 M20 x 20 26 0.8 1.25 6.5 8.0 8.0 10.0 11.5 16.0 ALCHAW20SB M20 x 16 26 0.8 1.25 * * 8.7 12.3 14.0 18.0 ALCHAW20LR M20 x 15 26 0.7 0.9 * * 5.2 8.0 7.8 12.7 ALCHAW25A M25 x 20 41 0.8 1.25 10.0 12.0 12.0 14.0 16.0 20.0 ALCHAW25B M25 x 20 41 1.25 1.6 14.0 16.0 16.0 18.0 20.0 24.0 ALCHAW32A M32 x 20 68 1.25 1.6 18.0 19.5 19.5 21.5 24.0 28.0 ALCHAW32B M32 x 20 68 1.6 2.0 21.5 23.0 23.0 25.0 28.0 32.0 ALCHAW40A M40 x 20 106 1.6 2.0 25.0 27.0 27.0 29.0 32.0 37.0 ALCHAW40B M40 x 20 106 1.6 2.0 28.5 31.0 31.0 33.5 37.0 42.0 ALCHAW50A M50 x 20 166 2.0 2.5 33.0 35.0 35.0 37.5 41.0 46.0 ALCHAW50B M50 x 20 166 2.0 2.5 36.5 39.0 39.0 42.0 45.0 51.0 ALCHAW63A M63 x 25 260 2.5 3.15 42.0 44.5 44.5 47.0 51.0 57.0 ALCHAW63B M63 x 25 260 2.5 3.15 47.0 50.0 50.0 53.0 57.0 63.0 ALCHAW75A M75 x 25 375 2.5 3.15 52.5 55.5 55.5 58.5 62.0 69.0 ALCHAW75B M75 x 25 375 2.5 3.15 58.0 61.0 61.0 64.0 66.0 75.0 ALCHAW90A M90 x 25 540 2.5 3.15 63.0 66.0 66.0 69.0 73.0 82.0 ALCHAW90B M90 x 25 540 2.5 3.15 68.0 71.5 71.5 75.0 81.0 90.0 Gland Code Number Mounting Thread x Length HAW Range (Barrier Configuration) Tightening Torque (Nm) Maximum Single Core Maximum Laid-up Multicore SWA Cable Seal A (outer) Min Max Min Max ALCHAW20LRB M20 x 15 26 7.1 7.8 0.7 0.9 7.8 12.7 ALCHAW20 M20 x 20 26 7.1 7.8 0.8 1.25 11.5 16.0 ALCHAW20SB M20 x 16 26 9.1 10.0 0.8 1.25 14.0 18.0 ALCHAW25A M25 x 20 41 10.7 11.8 0.8 1.25 16.0 20.0 ALCHAW25B M25 x 20 41 14.3 15.8 1.25 1.6 20.0 24.0 This certificate and schedule shall not be reproduced except in full EPF019_17 Page 4 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Gland Code Number Mounting Thread x Length Tightening Torque (Nm) Maximum Single Core Maximum Laid-up Multicore SWA Cable Seal A (outer) Min Max Min Max ALCHAW32A M32 x 20 68 17.4 19.1 1.25 1.6 24.0 28.0 ALCHAW32B M32 x 20 68 20.5 22.6 1.6 2.0 28.0 32.0 ALCHAW40A M40 x 20 106 24.0 26.6 1.6 2.0 32.0 37.0 ALCHAW40B M40 x 20 106 28.1 31.1 1.6 2.0 37.0 42.0 ALCHAW50A M50 x 20 166 31.3 34.5 2.0 2.5 41.0 46.0 ALCHAW50B M50 x 20 166 35.3 39.0 2.0 2.5 45.0 51.0 ALCHAW63A M63 x 25 260 39.8 44.0 2.5 3.15 51.0 57.0 ALCHAW63B M63 x 25 260 45.1 50.0 2.5 3.15 57.0 63.0 ALCHAW75A M75 x 25 375 49.6 55.0 2.5 3.15 62.0 69.0 ALCHAW75B M75 x 25 375 54.5 60.5 2.5 3.15 66.0 75.0 ALCHAW90A M90 x 25 540 58.5 64.4 2.5 3.15 73.0 82.0 ALCHAW90B M90 x 25 540 63.9 70.4 2.5 3.15 81.0 90.0 HAW Range (Barrier Configuration) Maximum laid-up core diameter and number of cores Gland Code Maximum Number of Cores of Indicated Conductor CSA (mm 2 ) Number 0.6/1 kv Cables to AS/NZS 5000 ELV Instrumentation Cables 0.5 1 1.5 2.5 4 6 10 16 0.5 1.5 ALCHAW20LRB 7 6 5 4 2 * * * 12 7 ALCHAW20 7 6 5 4 2 * * * 12 7 ALCHAW20SB 10 8 7 5 3 * * * 24 12 ALCHAW25A 16 11 9 7 5 4 2 * 32 16 ALCHAW25B 21 21 16 11 7 7 6 4 48 24 ALCHAW32A 37 31 26 16 9 7 7 5 72 40 ALCHAW32B 51 51 37 26 16 11 7 7 100 48 ALCHAW40A * * 51 37 26 16 11 7 * 72 ALCHAW40B * * * 51 37 26 16 11 * 100 ALCHAW50A * * * * 51 31 21 16 * * ALCHAW50B * * * * * * * * * * This certificate and schedule shall not be reproduced except in full EPF019_17 Page 5 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Gland Code Number Maximum Number of Cores of Indicated Conductor CSA (mm 2 ) 0.6/1 kv Cables to AS/NZS 5000 ELV Instrumentation Cables 0.5 1 1.5 2.5 4 6 10 16 0.5 1.5 ALCHAW63A * * * * * * * * * * ALCHAW63B * * * * * * * * * * ALCHAW75A * * * * * * * * * * ALCHAW75B * * * * * * * * * * ALCHAW90A * * * * * * * * * * ALCHAW90B * * * * * * * * * * Notes: 1) For 5 core and above, any earth core has been considered full size and is included in the number of cores. 2) For conductors greater than 16 mm 2, the largest number of permitted cores is 4 plus any required earth core/s. 3) The information above is based on the available information from cable manufacturers. Cables may vary in size between manufacturers and between batches. Accordingly, this information is provided as a guide only. CONDITIONS OF CERTIFICATION: None. DOCUMENTS: Document Number Document Title Revision Date 487-42 HAW20-15/09/2003 487-42-11 HAW20 Markings - 06/02/2013 487-43 HAW25A - 15/09/2003 487-43-11 HAW25A Markings - 06/02/2013 487-44 HAW25B - 15/09/2003 487-44-11 HAW25B Markings - 06/02/2013 487-45 HAW32A - 15/09/2003 487-45-11 HAW32A Markings - 06/02/2013 487-46 HAW32B - 15/09/2003 487-46-11 HAW32B Markings - 06/02/2013 487-47 HAW40A - 15/09/2003 487-47-11 HAW40A Markings - 06/02/2013 487-48 HAW40B - 15/09/2003 487-48-11 HAW40B Markings - 06/02/2013 487-49 HAW50A - 15/09/2003 This certificate and schedule shall not be reproduced except in full EPF019_17 Page 6 of 7
Australian/New Zealand Certification Scheme for EXPLOSION-PROTECTED ELECTRICAL EQUIPMENT ANZEx Scheme Certificate of Conformity Certificate No.: ANZEx 13.3000 Issue No.: 0 Date of Issue: 31/01/2014 Document Number Document Title Revision Date 487-49-11 HAW50A Markings - 06/02/2013 487-50 HAW50B - 15/09/2003 487-50-11 HAW50B Markings - 06/02/2013 487-51 HAW63A - 15/09/2003 487-51-11 HAW63A Markings - 06/02/2013 487-52 HAW63B - 15/09/2003 487-52-11 HAW63B Markings - 06/02/2013 487-53 HAW75A - 15/09/2003 487-53-11 HAW75A Markings - 06/02/2013 487-54 HAW75B - 15/09/2003 487-54-11 HAW75B Markings - 06/02/2013 487-55 HAW90A - 15/09/2003 487-55-11 HAW90A Markings - 06/02/2013 487-56 HAW90B - 15/09/2003 487-56-11 HAW90B Markings - 06/02/2013 487-110 HAW20SB - 17/03/2004 487-110-11 HAW20SB Markings - 06/02/2013 487-114 HAW20LR - 16/07/2004 487-114-11 HAW20LR Markings - 06/02/2013 487-115 HAW20LR Barrier - 16/07/2004 487-115-11 HAW20LR Barrier Markings - 06/02/2013 ALCHAWGEN Elmako Pty Ltd Alco Glands HAW Range Contents 1.7 13/09/2012 ALCHAWSPEC Elmako Pty Ltd Alco Glands 1.3 13/09/2012 HAW Range Specifications ALCHAWFLMPTH Elmako Pty Ltd Alco Glands - HAW Range 1.2 09/05/2005 Flameproof Joint Data ALCHAWBARLIM Alco - HAW Range - Barrier Glands Maximum Laidup 1.2 09/05/2005 Core and Number of Cores ALCHAWSCHDRG Alco Glands - Schedule of Drawings HAW Range - Hazardous Area, Armoured Weatherproof 1.5 01/05/2012 This certificate and schedule shall not be reproduced except in full EPF019_17 Page 7 of 7