Operating Instructions and Parts Manual Industrial Pump Models: SP-PP, SP-PHT, SP-CPVC, SP-PVDF, SP-SS, SP-00SR & SP-00DD Series Pump Package Models: 900, 90, 90, 90, 9500, 950, 900 Series TABLE OF CONTENTS PAGE General Safety Information... Centrifugal Drum Pumps... Motors... Motor Spare Parts... Drum Pump Tubes and Pump Packages... Operation & Maintenance... 0 Pump Tube Spare Parts... Progressive Cavity Drum Pumps... Motors... Motor Spare Parts... SP-00SR Series... SP-00DD Series.... Maintenance... Pump Tube Spare Parts... 5 Hazardous Duty Environments.... Warranty... (OIPMI0) STANDARD PUMP 50 University Drive, Auburn, Georgia 00 USA TOLL FREE 55 Phone 0 0 00 Fax 0 0 009 e-mail: info@standardpump.com www.standardpump.com
Standard Pump Operating Instructions and Parts Manual (OIPMI0) Standard Drum Pumps Description Standard s Drum Pumps are designed to transfer a variety of materials from 55 gallon drums and tanks. Standard Pump offers several different pumps, each designed for specific applications. Before operating, please confirm that the pump s materials of construction are suitable for the application. Unpacking Cartons should be handled with care to avoid damage from dropping, etc. After unpacking, inspect carefully for any damage that may have occurred during transit. Check for loose, damaged or missing parts. General Safety Information The responsibility for safe assembly, installation, and operation ultimately rests with the operator. Read and understand ALL safety precautions and operating instructions before operation. Careless pump operation can result in serious injury.. Before operating the pump, read and understand these operating instructions.. The operator should wear suitable protective clothing including the following: face mask, safety shield or goggles, gloves, apron, and safety shoes.. Before operating, verify the materials being pumped are compatible with the pump s wetted components.. All Federal, State, and local safety codes should be followed. Centrifugal Drum Pumps MOTOR SPECIFICATIONS 5. Verify that the motor voltage corresponds to proper electrical supply.. Before plugging motor into power supply, make sure the motor switch is in the OFF position. For Air Motors ensure inlet valve is closed before attaching air line.. Before operation, confirm all pump connections are properly tightened.. First pump clean water in order to familiarize yourself with the pump s operation, flow rate, discharge pressure and motor speed. 9. Before starting the pump, confirm the discharge hose is securely fastened to the receiving vessel in order to prevent splashing. 0. Never leave pump unattended during operation.. Do not submerge the motor in any liquid.. When finished using the pump, flush the pump by pumping water or an appropriate cleaning solution. Do not use flammable or combustible cleaning solutions.. Never carry the motor by the power cord.. Never store pump in container. Always rinse pump thoroughly and hang on wall bracket or ensure pump tube is stored in an upright and vertical position. When pumping flammable or combustible products or operating in a hazardous duty environment, the SP-SS Series Pump must be used in conjunction with an explosion proof motor. Please contact the factory or an authorized distributor with any questions regarding this matter. Model Voltage Amps Watts HP Phase Hz Enclosure Variable Explosion Air Consumption Airline Size Speed Proof Inches (mm) SP-ODP 0V.5 550 0.5 50-0 ODP N N N/A N/A SP-ODP- 0V 5 550 0.5 50-0 ODP N N N/A N/A SP-0P 0V.5 5 50-0 ODP (IP) N N N/A N/A SP-0P-V 0V.5 5 50-0 ODP (IP) Y N N/A N/A SP-0P- 0V 5 5 50-0 ODP (IP) N N N/A N/A SP-0P--V 0V 5 5 50-0 ODP (IP) Y N N/A N/A SP-ENC 0V.5 5 50-0 TEFC (IP5) N N N/A N/A SP-ENC-V 0V.5 5 50-0 TEFC (IP5) Y N N/A N/A SP-ENC- 0V 5 5 50-0 TEFC (IP5) N N N/A N/A SP-ENC--V 0V 5 5 50-0 TEFC (IP5) Y N N/A N/A SP-A N/A N/A 0 0.50 N/A N/A N/A Y Y cfm (0, L/sec) 0.5 (,) @ 90 PSI (, Bar) or greater SP-A Series N/A N/A 50 0.5 N/A N/A N/A Y Y CFM (, L/sec) 0.5 (,) @ 90 PSI (, Bar) or greater The speed control switch should not be used as the main ON/OFF switch. Using the speed control switch in this manner causes excessive wear to the potentiometer and may result in premature failure. The use of the speed control switch does not cut power to the motor and inadvertent activation could result in injury or death if the motor is activated when not properly attended and secured. (Only applies to SP-0P and SP-ENC Series)
Standard Pump Operating Instructions and Parts Manual SP-ODP SERIES MOTOR SPARE PARTS 5 9 ITEM DESCRIPTION PART 5 9 Motor assembly 0-0V Motor assembly 0-0V Overload switch.5 amp, 0-0V 5 amp, 0-0V Motor coupling Case left Actuator switch Rocker pin Case right Screw Power cord w/ strain relief & plug 0-0V 0-0V 900 900-0 LVR 90 90 90 90 905 0
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-0P SERIES MOTOR SPARE PARTS ITEM DESCRIPTION PART A 5 9A 9B 0 5 9 0 5 9 0 Motor cover Switch housing Switch housing for variable speed, includes potentiometer 0-0V 0-0V Switch cover Lock washer Lower housing Wave washer Ball bearing Screw for plastic housing Screw for 0-0V Screw for 0-0V Ground screw Gasket, 0-0V Gasket, 0-0V Earthing lead Lead Screw Ball bearing Motor coupling Power cord w/strain relief & plug 0-0V 0-0V Hexagon nut Armature 0-0V 0-0V Stator 0-0V 0-0V Guide disc Rod connector Pressure spring Brush holder Carbon brush 0-0V 0-0V Motor housing, plastic Star washer Fan Overload switch,.5 amp 0-0V 5 amp 0-0V low voltage release EMI Filter Repair kit 0-0V (includes PN s & () 509) Repair kit 0-0V (includes PN s & () 0) 000 00 00 005 00 0 00 5 0P LVR LVR 5 0 0 05 50 0 50 0 50 50 50 50 509 0 50P 5 5 0LVR 00 9055 905 SP-0P Series motor should not be used to pump flammables.
Standard Pump Operating Instructions and Parts Manual SP-ENC SERIES MOTOR SPARE PARTS ITEM DESCRIPTION PART 5 9 9A 0 5 A B 9 0 5 9 0 Motor cover Screw Armature 0-0V 0-0V Stator 0-0V 0-0V Guide disc Motor housing Bearing cover Fan Switch housing Switch housing for variable speed, includes potentiometer 0-0V 0-0V Switch cover Lock washer Lower housing Wave washer Ball bearing Screw Screw for 0-0V Screw for 0-0V Ground screw Gasket, 0-0V Gasket, 0-0V Earthing lead Lead Screw Ball bearing Motor coupling Power cord w/strain relief & plug 0-0V 0-0V Hexagon nut Rod connector Brush holder Carbon brush 0-0V 0-0V Star washer Overload switch,.5 amp 0-0V 5 amp 0-0V low voltage release EMI Filter Repair kit 0-0V (includes PN s & () 509) Repair kit 0-0V (includes PN s & () 0) 000 0 50 0 50 0 50 50 5 5 00 00 005 00 0 00 5 0 LVR LVR 5 0 0 05 0 50 509 0 5 0LVR 00 9055 905 SP-ENC Series motor should not be used to pump flammables. 5
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-A MOTOR SPARE PARTS ITEM * * 5 * 9* 0* DESCRIPTION Muffler Gasket Dead end cap Bearing ( required) Dead end plate Gasket ( required) Body Drive end plate Shaft seal Vane ( required) Dowel pin ( required) Impeller Repair kit* Includes item numbers,,, 9 and 0 A adapter PART SAF50 SAC9 SACA SAG59 SAC SAC5 SAE99 SAC SAC90A SAE9 SDA SAE9 SK5 900
Standard Pump Operating Instructions and Parts Manual SP-A SERIES MOTOR SPARE PARTS 9 0 5 ITEM DESCRIPTION PART Housing assembly Inlet bushing (with Screen) 5 Trigger assembly Regulator assembly Muffler kit Rear-end plate assembly 9 Cylinder 0 Vanes (set of ) Rotor Front-end plate, assembly Motor lock-nut Motor coupling 5 Adaptor Trigger Lock (SP-AL only) A-A0 A-B A-A9 A-A9 A-AMK A-A A- A-- A-5 A-A A- 90 50OP
Standard Pump Operating Instructions and Parts Manual (OIPMI0) DRUM PUMP SPECIFICATIONS Model Material Maximum Wetted Flow Discharge Of Construction Liquid Temperature Materials Rate Pressure SP-CPVC CPVC 90º F (90º C) CPVC, Carbon, Hastelloy C 5 gpm ( l/min) psi (, bar) SP-CPVC-HH CPVC 90º F (90º C) CPVC, Carbon, Hastelloy C gpm (0 l/min) psi (, bar) SP-PP Polypropylene 0º F (55º C) PP, Carbon, Hastelloy C 5 gpm ( l/min) psi (, bar) SP-PP-HH Polypropylene 0º F (55º C) PP, Carbon, Hastelloy C gpm (0 l/min) psi (, bar) SP-PHT Polypropylene 5º F (0º C) PP, Carbon, Hastelloy C 5 gpm ( l/min) psi (, bar) SP-PHT-HH Polypropylene 5º F (0º C) PP, Carbon, Hastelloy C gpm (0 l/min) psi (, bar) SP-PVDF PVDF (Kynar) 5º F (0º C) PVDF, Carbon, Hastelloy C 5 gpm ( l/min) psi (, bar) SP-PVDF-HH PVDF (Kynar) 5º F (0º C) PVDF, Carbon, Hastelloy C gpm (0 l/min) psi (, bar) SP-SS SS 5º F (0º C) SS, Carbon, Teflon 5 gpm ( l/min) psi (, bar) SP-SS-HH SS 5º F (0º C) SS, Carbon, Teflon gpm (0 l/min) psi (, bar) PUMP PACKAGE SPECIFICATIONS Electric Motor Pump Packages Model HP Voltage Phase Meter Wetted Immersion Hose Nozzle Components Length Length Material 900 0V No Polypropylene, Carbon, 9 (000 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 90 0V No Polypropylene, Carbon, 9 (000 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 90 0V No Polypropylene, Carbon, (00 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 90 0V No Polypropylene, Carbon, (00 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 90 0V No SS, Teflon, Carbon, 9 (000 mm) ft. (, meters) Aluminum Aluminum, PVC, Buna 9 0V No SS, Teflon, Carbon, 9 (000 mm) ft. (, meters) Aluminum Aluminum, PVC, Buna 9 0V No SS, Teflon, Carbon, (00 mm) ft. (, meters) Aluminum Aluminum, PVC, Buna 9 0V No SS, Teflon, Carbon, (00 mm) ft. (, meters) Aluminum Aluminum, PVC, Buna
Standard Pump Operating Instructions and Parts Manual Electric Motor Pump Packages (continued) Model HP Voltage Phase Meter Wetted Immersion Hose Nozzle Components Length Length Material 90 0V No PVDF, Carbon, Hastelloy C, Alphasyn, Viton 9 (000 mm) ft. (, meters) PVDF 9 0V No PVDF, Carbon, Hastelloy C, Alphasyn, Viton 9 (000 mm) ft. (, meters) PVDF 9 0V No PVDF, Carbon, Hastelloy C, Alphasyn, Viton (00 mm) ft. (, meters) PVDF 9 0V No PVDF, Carbon, Hastelloy C, Alphasyn, Viton (00 mm) ft. (, meters) PVDF 90 0V No CPVC, Polypropylene, Carbon, 9 (000 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 9 0V No CPVC, Polypropylene, Carbon 9 (000 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 9 0V No CPVC, Polypropylene, Carbon, (00 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 9 0V No CPVC, Polypropylene, Carbon (00 mm) ft. (, meters) Polypropylene Hastelloy C, PVC, Viton 9500 0V Yes Polypropylene, Carbon, Hastelloy C, PVC, 9 (000 mm) ft. (, meters) Polypropylene Viton, Ceramic, PVDF, Halar 950 0V Yes Polypropylene, Carbon, Hastelloy C, PVC, 9 (000 mm) ft. (, meters) Polypropylene Viton, Ceramic, PVDF, Halar 950 0V Yes Polypropylene, Carbon, Hastelloy C, PVC, (00 mm) ft. (, meters) Polypropylene Viton, Ceramic, PVDF, Halar 950 0V Yes Polypropylene, Carbon, Hastelloy C, PVC, (00 mm) ft. (, meters) Polypropylene Viton, Ceramic, PVDF, Halar 950 0V Yes PVDF, Carbon, Hastelloy C, Alphasyn 9 (000 mm) ft. (, meters) PVDF Viton, Ceramic, Halar 95 0V Yes PVDF, Carbon, Hastelloy C, Alphasyn 9 (000 mm) ft. (, meters) PVDF Viton, Ceramic, Halar 95 0V Yes PVDF, Carbon, Hastelloy C, Alphasyn (00 mm) ft. (, meters) PVDF Viton, Ceramic, Halar 95 0V Yes PVDF, Carbon, Hastelloy C, Alphasyn (00 mm) ft. (, meters) PVDF Viton, Ceramic, Halar Air Motor Pump Packages Model HP Air Meter Wetted Immersion Hose Nozzle Consumption Components Length Length Material 900 0.5 CFM (0. L/sec) @ No SS, Teflon, Carbon, 9 (000 mm) ft. (, meters) Aluminum 90 psi (, bar) Aluminum, Buna, UHMWPE 90 0.5 CFM (0. L/sec) @ No SS, Teflon, Carbon, (00 mm) ft. (, meters) Aluminum 90 psi (, bar) Aluminum, Buna, UHMWPE 90 0.5 CFM (. L/sec) @ No SS, Teflon, Carbon, 9 (000 mm) ft. (, meters) Aluminum 90 psi (, bar) Aluminum, Buna, UHMWPE 90 0.5 CFM (. L/sec @ No SS, Teflon, Carbon, (00 mm) ft. (, meters) Aluminum 90 psi (, bar) Aluminum, Buna, UHMWPE 9
Standard Pump Operating Instructions and Parts Manual (OIPMI0) Assembly. Remove the pump and motor from packaging.. Inspect all contents for damage.. Couple the motor to the pump tube by using the Hand Wheel. (See figure ).. Remove the pump foot. (see Figure ) Figure When using an SP-A or SP-A Series motor, Standard Pump recommends the use of a Filter Lubricator Regulator (FLR) in order to ensure a moisture free supply of air to the motor. SP-A and SP-A Series motors must be lubricated daily to ensure proper functionality. Operation. Once the pump is fully assembled and all connections are securely fastened, insert the pump into the drum or tank.. Turn the motor switch to the ON position or open air inlet valve.. If your package contains a flow meter (Package numbers 9500-950 or 950-95) please reference the factory operating instructions which are located in your carton.. After use, clean the pump and store vertically. Figure Pump Foot NOTE: Remove pump foot by turning clockwise.. While holding the drive shaft with pliers (factory suggests using grip-locks to avoid scarring shaft) remove the impeller by turning counter clockwise (see Figure ). Maintenance Disassembly / Cleaning Procedures. In order to clean a majority of the residue from the pump tube, immerse the pump into a 55 Gallon Drum of water. Allow the pump to circulate the water for minutes.. For a more thorough cleaning remove the motor from the pump tube by loosening the hand wheel (see Figure ). Figure NOTE: Use grip lock pliers to hold shaft while removing impeller. Figure 0
Standard Pump Operating Instructions and Parts Manual 5. Remove the Pump Housing (see Figure 5). Figure Figure 5. Remove pump coupling (P/N: 00) from drive shaft by turning counterclockwise (see Figure ). NOTE: Use grip-lock pliers to hold shaft while removing coupling. NOTE: Remove pump housing by turning clockwise.. For plastic models remove outer tube and inner tube from discharge housing by turning clockwise (see Figure ). Inner Tube Inner Tube Figure Outer Tube. For stainless steel models (i.e. SP-SS Series, 90-9 & 900-90), remove connection flange (P/N 0) from inner/ outer tube assembly by turning clockwise (see Figure ). Figure Figure 9 9. Pull drive shaft straight down removing it from the discharge housing or connection flange while inserting a screwdriver through bearing unit (P/N: 0) (see Figure 9). NOTE: Ensure screwdriver is maintained inside bearing unit so spacer and seal are stationary and aligned properly for reassembly. When replacing the drive shaft in the bearing unit (P/N0) during reassembly, make sure the drive shaft is inserted through the spacer in between the bearings inside the bearing unit. Failure to do so could cause the bearing unit to prematurely fail.
Standard Pump Operating Instructions and Parts Manual (OIPMI0) POLYPROPYLENE PUMP SERIES ITEM DESCRIPTION PART * 5* 9 0* * * 5 V-seal, Viton Pump Coupling Drive Shaft, Hastelloy " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Discharge Housing Bearing Unit Assembled each Viton shielded bearings, spacer, snap ring, bearing can Hose Barb,.5" (9 mm) " (5 mm) Wing Nut Snap Ring Guide Sleeve, PTFE " (00 mm) 9" (000 mm), " (00 mm), 50" (0 mm) 0" (500 mm), " (00 mm) Pump Housing (Includes Carbon Bushing) Inner Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Outer Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) High Volume Impeller High Pressure Impeller High Volume Pump Foot High Pressure Pump Foot Hand Wheel Repair Kit (*Includes Items, 5, 0,, & ) 000 00 5 5 55 59 5 5 0 0 05 0 0 50 5 5 5 00 0 0 5 0 0 05 0 0 HH 09 09 HH 9050 Polypropylene pumps should not be used to pump flammables.
Standard Pump Operating Instructions and Parts Manual CPVC PUMP SERIES ITEM DESCRIPTION PART * 5* 9 0* * * 5 V-Seal, PTFE Pump Coupling Drive Shaft, Hastelloy " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Discharge Housing Bearing Unit Assembled each Viton shielded bearings, spacer, snap ring, bearing can Hose Barb,.5" (9 mm) " (5 mm) Wing Nut Snap Ring Guide Sleeve, PTFE " (00 mm) 9" (000 mm), " (00 mm), 50" (0 mm) 0" (500 mm), " (00 mm) Pump Housing (Includes Carbon Bushing) Inner Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Outer Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) High Volume Impeller High Pressure Impeller High Volume Pump Foot High Pressure Pump Foot Hand Wheel Repair Kit (*Includes Items, 5, 0,, & ) 000 00 5 5 55 59 5 5 50 0 505 50 50 50 5 5 55 500 50 50 5 55 5 50 50 505 5 5 5 50 0 HH 509 509 HH 905 CPVC pumps should not be used to pump flammables.
Standard Pump Operating Instructions and Parts Manual (OIPMI0) STAINLESS STEEL PUMP SERIES ITEM DESCRIPTION PART 5 9 5 0 * * 5 9* 0 * * 5 Pump Coupling Bearing Unit Assembled each Viton shielded bearings, spacer, snap ring, bearing can Snap Ring Hand Wheel Connection Flange, SS Drive Shaft, SS " (00 mm) 9" (000 mm) " (00 mm) 0" (500 mm) " (00 mm) Guide Sleeve, PTFE " (00 mm) 9" (000 mm) / " (00 mm) 0" (500 mm) " (00 mm) Wing Nut, SS Seal, PTFE Hose Barb, SS.5" (9 mm) " (5 mm) Inner/Outer Tube Assembly, SS " (00 mm) 9" (000 mm) " (00 mm) 0" (500 mm) " (00 mm) Pump Housing with Carbon Bushing, SS High Volume Impeller, PTFE High Pressure Impeller, PTFE O-Ring, Viton ( per set) High Volume Pump Foot, SS High Pressure Pump Foot, SS V-Seal, PTFE Repair Kit (*Includes Items,, 9, & ) 00 0 50 0 0 0 09 09 0 0 0 0 95 9 9 00 0 0 0 0 0 HH 0 0 0 HH 000 905 When pumping flammables or combustible liquids, this pump must be used in conjunction with an explosion proof motor.
Standard Pump Operating Instructions and Parts Manual PVDF PUMP SERIES ITEM DESCRIPTION PART * * 5 9 0 * * 5* Pump Coupling Drive Shaft, Hastelloy " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Bearing Unit Assembled each Viton shielded bearings, spacer, snap ring, bearing can Snap Ring Guide Sleeve, PTFE " (00 mm) 9" (000 mm), " (00 mm), 50" (0 mm) 0" (500 mm), " (00 mm) Hand Wheel V-Seal, PTFE Discharge Housing Hose Barb,.5" (9 mm) " (5 mm) Wing Nut Inner Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Outer Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Pump Housing (Includes Carbon Bushing) High Volume Impeller High Pressure Impeller High Volume Pump Foot High Pressure Pump Foot Repair Kit (*Includes Items,,, & 5) 00 5 5 55 59 5 5 0 50 5 5 000 0 05 0 0 00 0 0 5 0 0 05 9 0 0 0HH 09 09HH 905 PVDF pumps should not be used to pump flammables. 5
Standard Pump Operating Instructions and Parts Manual (OIPMI0) HIGH TEMPERATURE POLYPROPYLENE PUMP SERIES ITEM DESCRIPTION PART * 5* 9 0* * * 5 V-Seal, PTFE Pump Coupling Drive Shaft, Hastelloy " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Discharge Housing Bearing Unit Assembled ( each) Viton shielded bearings, spacer, snap ring, bearing can Hose Barb,.5" (9 mm) " (5 mm) Wing Nut Snap Ring Guide Sleeve, PTFE " (00 mm) 9" (000 mm), " (00 mm), 50" (0 mm) 0" (500 mm), " (00 mm) Pump Housing (Includes Carbon Bushing) Inner Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) Outer Tube, " (00 mm) 9" (000 mm) " (00 mm) 50" (0 mm) 0" (500 mm) " (00 mm) High Volume Impeller High Pressure Impeller High Volume Pump Foot High Pressure Pump Foot Hand Wheel O-Ring, Viton Repair Kit (*includes items, 5, 0,, & ) 000 00 5 5 55 59 5 5 0 0 05 0 0 50 5 5 5 00 0 0 5 0 0 05 0 0 HH 09 09 HH 95 905 High Temperature Polypropylene pumps should not be used to pump flammables.
Standard Pump Operating Instructions and Parts Manual Progressive Cavity SP-00SR, SP-00DD MOTOR SPECIFICATIONS SP-00SR Series Motors SP-ENC Series see page. SP-00DD Series Motors Model Voltage Amps Watts HP Phase Hz Enclosure Variable Explosion Air Consumption Airline Size Speed Proof Inches (mm) SP-50 90/0-0/0V -. 0,5 KW 0.5 50-0 TEFC (IP5) N N N/A N/A SP-5 90/0-0/0V.-. 0,5 KW 50-0 TEFC (IP5) N N N/A N/A SP-5 90/0-0/0V.9-., KW.5 50-0 TEFC (IP5) N N N/A N/A SP-A N/A N/A,5 KW N/A N/A N/A Y Y 0 CFM ( L/sec) ) 0.5 (,) @ 00 PSI ( Bar or greater SP-A N/A N/A,0 KW N/A N/A N/A Y Y 0 CFM (5 L/sec) 0.5 (,) @ 00 PSI ( Bar) or greater SP-A N/A N/A, KW 5 N/A N/A N/A Y Y 0 CFM (0 L/sec) 0.5 (,) @ 00 PSI ( Bar) or greater
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-A SERIES SPARE PARTS A Body styles may differ, depending on specific models. ITEM DESCRIPTION QUANTITY PART Service kit only service kits are available for parts replacement * Denotes parts included in the Service Kit K0C * * A* 5* * * 9* 0 * * Shaft Seal Bearing, Drive End Bearing, Dead End End Plate, Drive Rotor Assembly Vane Push Pin Vane, Spring Body Shims End Plate, Dead End Cap, Gasket End Cap, Dead Muffler Assembly Muffler Felt B AB59 AA99J AK5A AM55C AM0M B0 ABM AA AM0D AC90 AC9
Standard Pump Operating Instructions and Parts Manual SP-A SERIES SPARE PARTS ITEM DESCRIPTION QUANTITY PART Service kit only service kits are available for parts replacement * Denotes parts included in the Service Kit KA * * * 5 * 9 0 * * * 5* * * End Cap, Drive End Shaft Seal O-Ring Bearing, Drive End Dowel Pin End Plate, Drive Body Gasket Body Key Rotor Assembly Push Pin Vane, Spring Vane End Plate, Dead Bearing, Dead End End Cap, Gasket End Cap, Dead End Muffler Assembly Felt AC99 AK AC99 AC9B ABC AK AD AD5D AK ADE AD55A AD9 AD9 AD5 AB59 AD AD AC990 AC99 9
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-A SERIES SPARE PARTS ITEM DESCRIPTION QUANTITY PART Service kit only service kits are available for parts replacement * Denotes parts included in the Service Kit KA * * * 5 * 9 0 * * * 5* * * End Cap, Drive End Shaft Seal O-Ring Bearing, Drive End Dowel Pin End Plate, Drive Body Gasket Body Key Rotor Assembly Push Pin Vane, Spring Vane End Plate, Dead Bearing, Dead End End Cap, Gasket End Cap, Dead End Muffler Assembly Felt AC9 AK0 AC99 AB9 AB AK AC ACG AK AC9D AC9 AC AC AC9 AC9B AC AC AC990 AC99 0
Standard Pump Operating Instructions and Parts Manual SP-00SR SERIES Specifications Models SP-00SR Maximum Liquid Temperature...Teflon & Viton Stator 00º F (º C) Buna Stator 5º F (5º C) Pump Type... Progressive Cavity (Positive Displacement) Pump Speed...900 RPM Max. Flow Rate...5 & 5... GPM ( LPM) 5... GPM (5 LPM) Max. Discharge Pressure...5 & 5... psi ( bar) 5... psi ( bar) Immersion Length..." (00 mm), 9" (000 mm) (Drums) & " (00 mm) (Tanks) Wetted Materials...SS, Teflon, Buna or Viton Discharge Port....5" ( mm) Hose Barb (Optional.5" ( mm) Hose Barb) Max. Viscosity...5 & 5... 5,000 cps (mpas) 5... 0,000 cps (mpas) Max. Solid Size....5" ( mm) Motor... SP-ENC Series Notes. Pump stator elastomer (Teflon & Buna) may vary performance.. Performance is based on using a 900 RPM motor. Reducing motor speed will decrease pump performance.. The SP-00SR Series pump is equipped with a gear reduction unit which reduces the speed of the pump to between 50 and 900 RPM s. The motor speed must not exceed,000 RPM s in order to achieve the proper operating RPM s of the pump.. Performance will vary depending on whether the product being pumped is newtonian (viscosity remains constant regardless of shear) or non-newtonian (viscosity does not remain constant with shearing). 5. Flow rates are based on water. As viscosity increases, the flow rate will decrease. The SP-00SR Series Pump is recommended for intermittent duty use only. (ie., 0 minute intervals with a 0 minute cooling off period). For continuous duty applications, Standard Pump recommends using the SP-00DD Series Pump. The SP-00SR Series Pump is positive displacement pumps and should never be operated against shut-off elements such as nozzles, valves, etc. Failure to comply may result in excessive pressure build resulting in serious injury and pump damage. The SP-00SR Series Pump should not run dry. Running the pump dry will result in damage to the mechanical seal and stator of the pump. Assembly. Remove the pump and motor from packaging.. Inspect all contents for damages.. Couple the electric motor to the pump using the hex nut (see Figure ).. First pump clean water in order to familiarize yourself with the pump s operation, flow rate, discharge pressure and motor speed. Figure Attach Motor by Turning Hex Nut Clockwise Operation. Once the pump is fully assembled and all connections are fastened, insert the pump into the drum or tank (see Figure ). Figure. It is recommended to attach a suitable hose or pipe to the pump discharge. Make sure the hose meets the pump discharge pressure requirements (SP-00-5 or SP-00-5= psi ( bar)) / (SP-00-5= psi (, bar). It is recommended to use a hose that is rated x the pump discharge pressure. Ex: x = psi (, bar).. If you opt to use a hose, fasten the hose to the hose barb with a suitable hose clamp that exceeds the pump discharge pressure.. Make sure the speed control knob on the motor is turned to the MIN position (completely counterclockwise). 5. Turn the motor switch to the ON position.. Slowly throttle the motor up by turning the speed control knob clockwise. Do not use these pumps for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present. Maintenance & Disassembly (See page )
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-00DD SERIES Specifications Models SP-00DD Maximum Liquid Temperature...Teflon & Viton Stator 00º F (º C) Buna Stator 5º F (5º C) Pump Type... Progressive Cavity (Positive Displacement) Pump Speed...900 RPM Max. Flow Rate...5 & 5... GPM ( LPM) 5... GPM (5 LPM) Max. Discharge Pressure...5 & 5... psi ( bar) 5... psi ( bar) Immersion Length..." (00 mm), 9" (000 mm) (Tanks) & " (00 mm) (Drums) Wetted Materials...SS, Teflon, Buna or Viton Discharge Port....5" ( mm) Hose Barb Tri-Clamp (Optional.5" ( mm) Hose Barb) Max. Viscosity...5 & 5... 00,000 cps (mpas) 5... 0,000 cps (mpas) Max. Solid Size....5" ( mm) Motors...SP-500 Series, SP-A, SP-A, SPA Notes. Pump stator elastomer (Teflon & Buna) may vary performance.. Performance is based on using a 900 RPM motor. Reducing motor speed will decrease pump performance. Do not increase motor speed above 900 RPM. Failure to comply will result in premature pump failure.. Performance will vary depending on whether the product being pumped is newtonian (viscosity remains constant regardless of shear) or non-newtonian (viscosity does not remain constant with shearing).. Flow rates are based on water. As viscosity increases, the flow rate will decrease. The SP-00DD Series Pump is positive displacement pumps and should never be operated against shut-off elements such as nozzles, valves, etc. Failure to comply may result in excessive pressure build resulting in serious injury and pump damage. The SP-00DD Series Pump should not run dry. Running the pump dry will result in damage to the mechanical seal and stator of the pump. Assembly. Remove the pump and motor from packaging.. Inspect all contents for damages.. Couple the motor to the pump. Bolt electric or pneumatic motor to the pump using the hardware provided by the manufacturer (see figure ).. Motor a) Electric make sure motor and plug are wired to proper voltage and clockwise direction. Use wiring diagram on nameplate. b) Air for optimum performance make sure proper size airlines are installed. When using an SP-A, SP-A or SP-A motor, Standard Pump recommends the use of a Fliter Lubricator Regulator (FLR) in order to ensure a moisture free supply of air to the motor. SP-A, SP-A and SP-A motors must be lubricated daily to ensure proper functionality. Model Air Connection Consumption SP-A.5" (, mm) 0 CFM @ 00 psi L/Sec @ bar SP-A.5" (, mm) 0 CFM @ 00 psi 5 L/Sec @ bar SP-A.5" (, mm) 0 CFM @ 00 psi 0 L/Sec @ bar Do not operate the SP-00DD-5 series pump on viscosities greater than 0,000 cps (mpas). Do not operate the SP-00DD-5 or SP-00DD-5 series pumps on viscosities greater than 00,000 cps (mpas). Failure to comply will result in premature pump failure. When using an SP-00DD pump in conjunction with an air motor (SP-A, SP-A or SP-A), make sure the air line is connected to the air inlet hole on the left side of the motor as you face the motor. This will insure that the motor turns in a clockwise direction. Use the pump arrow to verify proper direction. If the pump rotates counterclockwise, the internal components will disassemble. Do not use these pumps for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present unless used in conjunction with Explosion Proof or Air motor as well as proper grounding and bonding wires. Please consult the factory or authorized distributor with any questions regarding installation (see page ). Operation. Once the pump is fully assembled and all connections are fastened, insert the pump into the drum or tank. Pump can be suspended from hoisting system using a pump hanger (P/N: ). P/N: Figure
Standard Pump Operating Instructions and Parts Manual. It is recommended to attach a suitable hose or pipe to the pump discharge.. If you opt to use a hose, fasten the hose to the hose barb with a suitable hose clamp that exceeds the pump discharge pressure. Make sure the hose meets the pump discharge pressure requirements (SP-00-5 or SP-00-5= psi ( bar)) / (SP-00-5= psi (, bar)). It is recommended to use a hose that is rated x the pump discharge pressure. Ex: x = psi (, bar). Maintenance DISASSEMBLY / CLEANING PROCEDURES (SP-00SR & SP-00DD). Remove motor from pump tube. For models SP-00SR: loosen Hex Nut in clockwise rotation (see Figure ).. Loosen set screw on side of Hex Nut (see Figure 5).. Place a screwdriver (or similarly shaped object) in the mechanical seal inspection port (see Figure 5).. Use a large wrench to loosen the Hex Nut while simultaneously holding the screwdriver in the seal inspection port (see Figure 5). Mechanical Seal Inspection Port Hex Nut Set Screw Figure 5 NOTE: Turn hex nut clockwise to loosen Figure 5. Once the Hex Nut is loosened, remove the outer tube from the drive shaft assembly (see Figure ). NOTE: Remove motor by turning hex nut clockwise For models SP-00DD: loosen () bolts that attach the pump to the motor (see Figure ). Drive Shaft Assembly Figure Outer Tube Assembly NOTE: Remove bolts from motor flange. NOTE: Steps -9 of DISASSEMBLY / CLEANING procedures as well as mechanical seal replacement and pump assembly are the same for the SP-00SR and SP-00DD series pump tubes. Figure
Standard Pump Operating Instructions and Parts Manual (OIPMI0). Remove the stator from the pump tube body by turning clockwise (see Figure ). Outer Tube Assembly MECHANICAL SEAL REPLACEMENT/ PUMP ASSEMBLY (SP-00SR & SP-00DD). Follow steps -9 under the Disassembly / Cleaning Procedures from above.. The mechanical seal will be exposed in the lower portion of the mechanical seal bushing (see Figure 0). Mechanical Seal Mechanical Seal Bushing O-Ring Seal Stator Seal O-Ring Washer Figure. Hold the drive shaft in a fixed position and loosen the rotor (counterclockwise) located at the bottom of the drive shaft (see Figure ). Drive Shaft Assembly Rotor Figure. Insert a small screwdriver (or similar object) through the small hole on the shaft located inside the mechanical seal inspection port (see Figure 9). 9. While holding the small shaft still, loosen (counterclockwise) the pump drive shaft with large wrench. (see Figure 9). Figure 0 Spring. Remove damaged seal and replace with a new mechanical seal. Use a suitable lubricant on the seals O-rings. Wear gloves when performing seal maintenance. Touching the seal face could cause premature failure.. Reinstall mechanical seal bushing into bearing housing. 5. Thread drive shaft onto bearing housing shaft (see Figure 9).. Thread rotor onto drive shaft (see Figure ).. Thread stator can onto pump body (see Figure ).. Apply a suitable lubricant on rotor. 9. Once Bearing Housing, drive shaft, and rotor are securely threaded together, insert this assembly into the pump body (see Figure, page ). 0. Tighten the Hex Nut on the pump body to the Bearing housing. Use screwdriver (or similarly shaped object) in the mechanical seal inspection port (see Figure 5, page ).. Use a large wrench to tighten the Hex Nut while simultaneously holding the screwdriver in the seal inspection port (see Figure 5, page ).. Replace set screw into hex nut.. Reattach motor and resume operation. (SP-00SR: see Figure, page ); (SP-00DD: see Figure, page ). TFE Series Only Notch On TFE Stator Stainless Steel O-Ring Seats into Top of Stator Tube Stator Tube Top View Stator Tube with TFE Stator Inserted Inside Drive Shaft Assembly Pin On Inside Stator Tube Figure 9 Note: Slide the TFE stator into the stator tube. Make sure the pin on the stator tube lines up with the notch on the TFE stator insert.
Standard Pump Operating Instructions and Parts Manual SP-00SR SERIES SPARE PARTS ITEM DESCRIPTION PART 5 Pump Coupling 00 Connection Nut, SS Snap Ring, SS 0 Gear Reduction Unit, SS & Aluminum 0 5 Mechanical Seal Bushing, SS 0 Mechanical Seal, SIC 0 Gasket, PTFE 5 Drive Shaft, SS Pump Sizes - SP-5-, SP-5-, SP-5-0 Pump Sizes - SP-5-9 05 Pump Sizes - SP-5-9, SP-5-9, SP-5-0 Pump Sizes - SP-5-, SP-5-0 9 Rotor, SS Size 5 0 Size 5 09 Size 5 0 0 Gasket, PTFE Outer Tube Assembly, SS Pump Sizes - SP-5-, SP-5-, SP-5-0 Pump Sizes - SP-5-9 Pump Sizes - SP-5-9, SP-5-9, SP-5- Pump Sizes - SP-5-, SP-5-0 9 9 5 Stator Buna* (SS Tube) Size 5 Size 5 Size 5 5 Viton* (SS Tube) Size 5 9 Size 5 0 Size 5 PTFE (Stator Insert Only) Size 5 Size 5 Size 5 Stator Tube,** SS Size 5 Size 5 5 Size 5 Wing Nut, SS 5 Hose Barb, SS.5" ( mm).5" ( mm) 9 O-Ring, PTFE 0 Viton 0V Buna 0B Gasket, Buna PTFE Viton 9 Set Screw, SS 5 9 Ring, SS (For Use with Teflon Stator Only) 00 *Includes Stator & Stator Tube. ** Does not include Stator # (PTFE stator only). 5
Standard Pump Operating Instructions and Parts Manual (OIPMI0) SP-00DD SERIES SPARE PARTS ITEM DESCRIPTION PART 9 5 0 5 9 Motor Coupling SP-500 & SP-A Models mm 0 SP- model - mm SP-A model - 9 mm SP-50 & SP-50 Models mm Coupling Insert 5 Motor Mount Flange, Aluminum Bearing Housing Assembly, Aluminum 59 5 Mechanical Seal Bushing, SS 0 Mechanical Seal, SIC 0 Gasket, PTFE 5 Drive Shaft, SS Pump Sizes - SP-5-, SP-5-, SP-5-0 Pump Sizes - SP-5-9 05 Pump Sizes - SP-5-9, SP-5-9, SP-5-0 Pump Sizes - SP-5-, SP-5-0 9 Rotor, SS Size 5 0 Size 5 09 Size 5 0 0 Outer Tube Assembly, SS Pump Sizes - SP-5-, SP-5-, SP-5-0 Pump Sizes - SP-5-9 Pump Sizes - SP-5-9, SP-5-9, SP-5- Pump Sizes - SP-5-, SP-5- Stator Buna* (SS Tube) Size 5 Size 5 Size 5 5 Viton* (SS Tube) Size 5 9 Size 5 0 Size 5 PTFE (Stator Insert Only) Size 5 Size 5 Size 5 Stator Tube,** SS Size 5 Size 5 5 Size 5 Wing Nut, SS Hose Barb, SS.5" ( mm).50" ( mm) 9 5 O-Ring, PTFE 0 Buna 0B Viton 0V Gasket, PTFE Gasket, Buna PTFE Viton 9 Set Screw, SS 5 9 Ring, SS (For Use with Teflon Stator Only) 00 *Includes Stator & Stator Tube. ** Does not include Stator # (PTFE stator only).
Standard Pump Operating Instructions and Parts Manual Use Of Air Motors In Hazardous Atmospheres At the present time, there are no known standards governing the operation of air motors in hazardous atmospheres. However, there are several points regarding the safety of air motors. First of all, an air motor is not a source of electric sparks. However, it is possible that an article which is not part of the air motor (e.g., wrenches, hammers, etc.) could create a spark by sharply impacting a cast iron or aluminum case or the steel shaft of the air motor. (Note that electric motor enclosures for both class I and II hazardous locations can be made of...iron, steel, copper, bronze, or aluminum... (UL, Electric Motors and Generators Hazardous Locations, June, 99; paragraph., page ). Second, an air motor housing is not designed to contain an internal explosion as is an explosion-proof electric motor. The only possible internal source of ignition in an air motor is a contact between the station housing components and the rotating elements that might create a spark. The likelihood of this occurring is reduced by the fact that the contact must be made at precisely the same time as a flammable or explosive gas is introduced into the air motor in a sufficient quantity to achieve a flammable or explosive mixture while overcoming the positive pressure of the driving gas. In other words, although highly improbable, an internal explosion in an air motor is possible. Finally, an air motor is designed to be operated by compressed air, the expansion of which in normal operation creates a cooling effect. As a result, the temperature of the air motor will not exceed the height of the temperatures of the surrounding atmosphere or the air delivered to the inlet. We do not guarantee the safety of every application, but to ensure the safe operation of an air motor in your application, always follow the product direction and consult with a qualified engineer. (Source: Gast Manufacturing, Air Motors Handbook, page ) Note: This statement is only applicable in North America. Grounding Procedures TRANSFERRING OF FLAMMABLES OR USE IN HAZARDOUS DUTY Bonding is an electrical connection between a primary metal vessel and a metal receiving vessel. See schematic. Grounding is an electrical connection between a metal vessel, pump, motor and a constant ground; i.e. a metal rod driven into the earth. Bonding and grounding are required when pumping flammable materials or in hazardous duty environments. Failure to bond and ground properly can cause a discharge of static electricity resulting in fire, injury or death. Follow NFPA and 0 procedures at all times. If in doubt, do not start pump! Be sure bonding and grounding wires are secure before starting operation. (Ground and bond wires must have less than one ohm resistance for safe usage. Check continuity before starting). Always check with a safety engineer when any question arises and periodically check safety procedures with a safety engineer Air Line Exhaust Line Ground Wire Solvent resistant safety hose with wire ground Bond Wire Metal Drum Rod Earth Ground
WARRANTY Declarations Declaration of Conformity Declaration of Incorporation When this unit is used as a stand alone unit it complies with: Machinery Directive 9//EC EN00, EN05--, EN05-, Low Voltage Directive //Eec EN00-, EMC Directive 9//Eec EN550, EN 5500, EN500-, EN500- When this pump unit is to be installed into machine or is to be assembled with other machines for installations, it must not be put into service until the relevant machinery has been declared in conformity with Machine Directive 9//EC EN00, EN05--, EN05-. Three year limited warranty Responsible person: Donald M. Murphy, President, Standard Pump, Inc. 50 University Drive, Auburn, Georgia 00 Ph: 00-0-0-00 Fax: 00-0-0-009 e-mail: info@standardpump.com www.standardpump.com Standard Pump, Inc. warrants, subject to the conditions below, through either Standard Pump, Inc., it s subsidiaries, or its authorized distributors, to repair or replace free of charge, including labor, any part of this equipment which fails within three years of delivery of the product to the end user. Such failure must have occurred because of defect in material or workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this material. Specific exceptions include: Consumable items such as motor brushes, bearings, couplings and impellers. (Motor brushes typically have a life span of approximately 00 hours. This will vary with the manner in which the motor is used) Conditions of exceptions include: Equipment must be returned by prepaid carriage to Standard Pump, Inc., its subsidiary or authorized distributor. All repairs, modifications must have been made by or with express written permission by Standard Pump, Inc., it s subsidiary or authorized distributor. Equipment which have been abused, misused, or subject to malicious or accidental damage or electrical surge are excluded. Warranties purporting to be on behalf of Standard Pump, Inc. made by any person, including representatives of Standard Pump, Inc, its subsidiaries, or its distributors, which do not fall within the terms of this warranty shall not be binding upon Standard Pump, Inc. unless expressly approved in writing by a Director or Manager of Standard Pump, Inc. Information for returning pumps Equipment which has been contaminated with, or exposed to, bodily fluids, toxic chemicals or any other substance hazardous to health must be decontaminated before it is returned to Standard Pump, Inc, or its distributor. A returned goods authorization number (RGA #) issued by Standard Pump, Inc., its subsidiary or authorized distributor, must be included with the returned equipment. The RGA # is required if the equipment has been used. If the equipment has been used, the fluids that have been in contact with the pump and the cleaning procedure must be specified along with a statement that the equipment has been decontaminated. STANDARD PUMP 50 University Drive, Auburn, Georgia 00 USA TOLL FREE --55- Phone 0 0 00 Fax 0 0 009 e-mail: info@standardpump.com www.standardpump.com