005-08-9 () Illustrerad stol Be-Ge 900 Recommended Scheduled Maintenance Daily Inspection: Inspections every,000 working hours: Inspect and perform, if necessary, the required maintenance according to service items and. In addition to extended inspections according to service items and, inspect and perform maintenance, if any, according to service items and 4. If the recommended scheduled maintenance is not adhered to, reserve the right to limit any warranty or compensation claims. Caution! Beware of jamming injuries in the scissors unit, if the protective bellows are lacking or damaged. Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 () Contents Instruction Page Foreign Objects Suspension System Lengthways Adjustment 4 Frame Fastening 4 Seatback adjuster 5 Seat Cushion, Trim, Foam 6 Shock Absorber 6 Air Suspension System 7 Headrest, Replacement 8 Seatback, Replacement 9 Safety Belt, Replacement 9 Appendix Change of trim 0 Appendix ; Torque and Loctite Chart Be-Ge 9000 Appendix ; Troubleshooting Chart Be-Ge 9** Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 () Inspection Service Instruction Illustration. Check that the seat adjustment controls work normally and that foreign objects do not jam them. If the seat is fitted with an integrated restraint system (safety belt), check that all belt elements are undamaged. Remove objects, if any. If any adjustment control does not work normally See service items -9. If any belt element is damaged, replace the entire belt kit. (See service item ). Check that the seat retains its adjusted height and that its spring action is satisfactory. If the controls do not work normally, that is, if you cannot raise or lower the seat, or if the seat has no spring action check for availability of intake air and for leakage in the air connection. Check that the height limiter is released. (See also service item 9). Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
Inspection Service Instruction Illustration. Check lengthways adjustment. Lint-free cloth Grease (Texando 0 or the equivalent) Brush Box wrench mm Allen wrench 6 mm Lubricate the slide rails of the seat runner thinly with grease (Texando 0 or the equivalent). Move the seat to its end positions to paint the rails in between. Before lubricating, clean the slide rails with a lint-free cloth. Replace the slide rails, if the play (sideways or lengthways) of the slide rails exceeds mm. The slide rails are replaced by unfastening the seat from its frame fastening (). Move the seat to its front position to reach the rear bolts and to its rear position to reach the front bolts. Put the seat on its back, ease off the bolts () attaching the slide rails to the seat. To reach, move the slide rails to their end positions. Fit the new slide rails. 005-08-9 4() 4. Check the bolts and frame fastening of the seat. Check for loose bolts. Check the seat fastening to the floor pan or the frame (). See the appendix for torque and Loctite instructions. Box wrenches Allen wrenches Appendix Torque and Loctite Table Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 5() Inspection Service Instruction g Illustration 5. Check that the seatback retains its adjusted angle. If the seatback does not keep position and does not keep the positioned angle, then the friction washer in the backrest switch needs to be adjusted. Loosen the wheel () and tighten the locking nut () against the plastic friction washer (). Recommended dynamometric is 5 0 Nm. The wheel is then tightened towards the locking nut. Hold the locking nut with a wrench in order to keep the dynamometric towards the friction washer. In order to avoid that the shaft rotates, tighten the wheel on the opposite side in the same way as above. Slotted chisel Box wrench 7 mm Allen wrench5 mm U-wrench mm If the backrest has too much play between the backrest and seat an excenter washer (4) will prevent this. Loosen the protective bellow by taking away the plastic rivets on the backside of the seat, then fold down the protective bellow (see service item 6). Loosen the backrest both socket head cap bolts on the seats left side. Mount the ecxenter washer on the front bolt and adjust the excenter washer to the required adjustment according to sketch. In order to lock the excenter washer use the U-wrench on the front socket head cap bolt then the rear bolt. If further adjustment is required, then one more excenter washer can be mounted according to the above but with opposite direction of rotation in relation to the one on the left side. At extreme needs, the excenter washer can be mounted on the rear bolts. 4 Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 6() Inspection Service Instruction Illustration 6. Dismantling of trim and foam on seat cushion The protective bellow is loosened by removing the plastic rivets (). Unhook the trims fastening strap () from the seat frame () and remove the trimming and foam (4). If the seat is equipped with electrical heating (5), this must be disconnected before dismantling. 5 4 Slotted chisel Please note that the heating element is glued onto the seat foam. Caution should be taken if the seat foam is to be exchanged but the heating elements are re-used or the other way. For other tapestry, please see Change of trim 7. Check the seat cushions tilt function. If the seat cushions tilt function does not keep positioned angle or have to much play, then the seat base needs to be exchanged. This is a qualified measure of service and should be performed by experienced service personnel in a workshop. 8. Check of the shock absorber. Slotted chisel Box wrench mm Allen wrench 5 mm If the shock absorber does not work in a satisfied way, make noise or leak, then it should be exchanged. In order to reach the shock absorber () the driver seat has removed out of the vehicle, back, trim and foam should be dismantled. (See service item 6, ). Loosen the shock absorbers fastening bolts and nuts (,) and change the shock absorber. If the shock absorber does not fulfill the required absorption then there is a possibility to mount one more shock absorber on the opposite scissors side on the prepared fastening points.(4). 4 Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 7() Inspection Service Instruction Illustration 9. Check the air suspension system. Check the air connections (). Replace the part, if you notice visual damage or leakage. If the air valve () is defect then this needs to be replaced. Firstly, disconnect the air connection. In order to reach the valve, fold down the front of the protective bellow and remove the trim in the front of the seat and lift up the foam cushion. (See service item 6). Loosen the valves screws () and pull the valve forward (4). Disconnect the tubes and wheel. Change the valve and reconnect. Note that the tube connections are right and then reassemble the parts. Check the air spring (5). If the air spring is defect or worn it should be replaced. 7 4 Star chisel Allen wrench 6 mm, Box wrench 7 mm Loctite 4 Disconnect the air connections () and tilt the seat cushion to its max. Dismantle the seat from its frame/vehicle. Lay the seat down on its back, and take apart the scissors leg (6). Remove the connection tube and angle nipple (7) on the top of the air spring. Loosen the air springs lower fastening bolt and remove the air spring.. 5 6 Cont. Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 8() Cont. Inspection Service Instruction Illustration 9. Check the air suspension system. Mount the new air spring with the Be- Ge logo forward. Note! Do NOT retighten the lower bolt completely. Apply Loctite and screw on the angle nipple and reconnect the air connection. Place a crow bar or other special appliance from Be-Ge according to sketch (). Connect compressed air and apply pressure on the air spring. Hold on to the air spring in order for it to clutch around the piston. Wrinkles or similar are not allowed, see sketch (). Allen wrench 6 mm Crow bar/special appliances If the mounting does not work then try with higher-pressure alternative loosening the air spring, turning it 80 and reconnecting the air spring. Tighten the lower bolt during pressure. Disconnect the air tube and lock the seat with the height limiter () before reassembling to the frame/vehicle. Reconnect the airsuspension tubes and loosen the height limiter. Right Wrong 0. Replacing the headrest. The headrest is removed by depressing the locking clamp to the headrest, located in the seatback. Do this by applying pressure on the right side of the seatback, about 00 mm under the upper edge of the seatback, and about 50 mm from its outside. At the same time pull the headrest upward. Blunt tool or object, such as a hammer shaft or the equivalent This is applicable on all the seats with -point belt. Seat models without belt are not equipped with locking clamp; the headrest is easily pulled off. Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
Inspection Service Instruction Illustration. Replacing the seatback. Loosen the protective bellow by removing the plastic rivets on the seats back and fold down the protective bellow (service item 6). 005-08-9 9() Box wrench 7 mm Allen wrench 5 mm Scissor, knife or similar Dismantle the seatback by loosing the socket head cap bolts () on the right and left hand side then the rear safety belt bolts () on the right and left hand side. To reassemble the new seatback, enter the front socket head cap bolts () and then the rear bolts (). Use the dynamometric 4Nm on the rear bolts and Nm on the front bolts. If the seat is equipped with -point safety belt, the belt deflection unit () is removed to the new seatback by removing the lid and loosening the bolt (4). If the seat is equipped with armrest (5), these are removed to the new seat by loosening the bolts at the fastening point of the armrest (6). Before assembling the belt deflection unit or/and armrest on the new seatback, new wholes are done like the previous seatback by scissors, knife or similar 5 4 6. Replacing the safety belt. Loosen the protective bellow by removing the plastic rivets on the seats back and fold down the protective bellow (service item 6). Box wrench 7 mm Unfasten the retractor () from the seat. Unfasten the belt anchorage () and the buckle unit () on each side of the seat, and unfasten the belt deflection unit (4). Reassemble by first fixing the belt deflection unit to obtain the correct angle of the belt, and then the other points of attachment. Tighten all belt bolts at torque 4 Nm. (Tolerance +/- 5%) 4 Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 0() Appendix Change of trim Be-Ge 9000 Art.Nr 6750 Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 () Appendix Torque and Loctite Chart Be-Ge 9000 Item Art no Qty Belonging to Moment Nm Loctite ** Remarks Screw RXS ST.5x9 SV.KR POZ 65008-4 Bottom frame ()* - Bearing bolt 5000 Scissors system 47 Airsuspended seat Bearing bolt 5009 4 Scissors system 47 Bearing bolt 60874 4 Scissors system 47 Bearing bolt 50096 Scissors system 47 Nut M0 Triloc FZB K8 5004 0 Scissors, seat frame 47 Screw MF6S M8x40 FZB 8.8 650054 Shock absorber 4 Airsuspended seat Screw M6S M8x40 FZB 8.8 65005 Shock absorber 4 Airsuspended seat Nut M8 Triloc FZB K8 040-4 Shock absorber, compressor 4 Screw MC6S M5x0 FZB 8.8 65006 Air valve, cover Airvent 5 - Screw MC6S M8x0 FZB 8.8 5000-4 Sliding rails 4 - Screw MC6LS M8x5 FZB 8.8 65007 Sliding rails 4 - Seat with -point belt Nut M6M M8 FZB K8 0400 4 Sliding rails 4 - Screw MF6S M8x0 SV.KR 0.9 090 4 Back frame Nut M6M M8 SV.KR K8 650 Wheel, lumbar support 4 - Nut ML6M M0 FZB K5 040 4-6 Wheels 4 - Screw UNF 7/6 - Tether strap 4 Seat with belt Screw UNF 7/6 - -4 P P Belt 4 Seat with belt Nut M6M M4 FZB K8 509 Summer ()* - Screw MRX M4x6 FZB 5090 Summer ()* - Screw K6S M8x6 SV.KR 0.9 6500 Built-in compressor 4 Hose clip 68680 Built-in compressor (0)* - GT-Valve 6080 Built-in compressor (5)* - Screw RXS ST.9x8 FZB POZ 65006 Fan, seat, Airvent ()* - Screw ECS Mx5 FZB 4.8 65006 Fan, back, Airvent ()* - Screw MRX-TT M4x6 SV.KR POS 65007 Cover, Airvent ()* - Nut M6M M5 FZB K8 500496 Cover, Airvent ()* - Screw RXS ST.5x9 SV.KR POZ 65008 4 Grill Airvent ()* - Screw MF6S M0x6 obeh. 0.9 500 Air spring 0-9000 Airsuspended seat Angled nippel 500-6/4-/8 5008 Air spring ()* 9000 Airsuspended seat Max thread 8, mm Nut for air spring 500 Air spring (0)* - * No moment tightening tolerance Moment Tolerance ± 5 % ** ) Blue Loctite 4 (Soft) ** ) Green Loctite 70 (Hard) FILNAMN: 676 05060 / URBAN ERSÄTTER 050408 GODKÄND 9000 Airsuspended seat Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com
005-08-9 () Appendix Troubleshooting Chart Be-Ge 9** Problem Possible reason Remedy Airsuspended Be-Ge 9000 (9**) Impossible to mount the headrest Burnt-in weld in the headrest grommet, Placed in the backrest Drill the grommet with 0 mm boring approx. 00 mm -way headrest is not fixed in The headrest grommet has wrong angles. Bent the grommets slightly outwards. required position 4- way headrest is not fixed in The headrest grommet has wrong dimension Change the headrest grommets. required position The backrest seems to have to Too much play in the backrest switch Decrease the play by mounting excenter much play The seat seems slanting The bearing bolt in the outer spring scissors is loose. The seats control wheels are loose The inner locking nut is loose. washers. Retain the right position and tighten bolt with loctite Lock the wheel by tightening the locking nut. The driver feels strokes from the Defect shock absorber Replace the shock absorber riding. The damping is insufficient Mount shock absorbers The sliding rails seem to have to Defect bearing balls in the rails. Replace the sliding rails. much play. The sliding rails seem stiff The rails do not run freely from the basement Check that the spacers are mounted between Dirty rails seat and the basement. Clean and re-lubricate the rails. The air riding out of function or Air valve leakage Replace the valve does not work properly The air connection hose is not properly Check that the air connection hose is mounted mounted. and correctly connected to the seat. The air connection hose is squeezed The air supply is out of function Defect air spring The transport locking is connected Replace the air connection hose Check the air supply in the vehicle. Replace the air spring Disconnect the transport locking Box 9 SE-57 9 Oskarshamn, Sweden Tel. +46(0)49-76800. Fax +46(0)49-8900. info@be-ge.se www.be-ge.com