MAKE OF AUTOMOBILE: FORD TYPE: MONDEO TANK CAPACITY: 61 Liter WvM toroidal TANK LOCATION SPARE WHEEL ROOM MODEL YEAR: 2010 SYSTEM APPROVAL NUMBER ( R115 ) R115-0000** BOOT SET NUMBER 947/1810501 NUMBER: 076/0703261 DATE: 2010-07-20
PAGE 1 076/0703261 Index General...2 Tank approval numbers...3 Preparation...4 Preparation...5 Floor bleeder/ LPG pipe grommet...6 Installation...7 Installation...8 LPG pipe routing...9 Filler...10
PAGE 2 076/0703261 General Tools needed for installing a LPG tank : - Soldering iron - Tube-flaring tool - Drilling machine - Drilling kit - Drill size 30mm and 70 mm - Workshop tools. - Gas leak detection device - Vacuum cleaner - Anti-corrosion agent / black body coating - Car lift - Punching tool 70 mm (optional) Note the jack supporting points and moveable parts when mounting the LPG line. Remove the inner burrs after shortening the LPG line (to prevent the flow from being reduced). It is not permitted to have LPG lines routed through the passenger compartment or a closed cargo space. Place a rubber socket on the back of the outer filler. Seal the socket gastight on both sides. After having drilled holes ( use safety glasses ) for the mounting of a tank frame, floor ventilation, etc., always treat the holes against corrosion after having removed the grindings. Provide a thorough frame mounting on vehicles with a thin metal or wooden floor panel (vehicles with commercial registration). Secure the mountings to the vehicle frame and not to the floor. Treat the LPG tank when mounted under the car with a black body coating. Failure to follow the instructions in this manual can result in a poor or non-working gas installation or a dangerous situation. No component of the LPG-system shall be located within 100 mm of the exhaust or similar heat source, unless such components are adequately shielded against heat. Prins Autogassystemen is not responsible for any damages to people or objects as a result of changes to Prins products. Mount the LPG tank according to the local LPG regulations. The LPG installer is responsible for that. This manual is based on Dutch regulations. After having completed the installation, check the whole system for gas leakage; use a gas leak detection device. Beware of moving, hot and rotating parts. This manual is based on Dutch regulations, always install the system in accordance to the local regulations. Check the Prins site for tank certificates and wiring diagrams.
PAGE 3 076/0703261 Tank approval numbers
PAGE 4 076/0703261 Preparation Remove compressor/spare wheel and support. Remove the anti drumming coat.
PAGE 5 076/0703261 Preparation Tape anti drumming plates into the spare wheel room, so that the tank can t get contact to the chassis.
PAGE 6 076/0703261 Floor bleeder/ LPG pipe grommet Drill a hole of 30mm for the floor bleeder and LPG pipe grommet, use an anti corrosive coat and self tapping screws to install the components. Install ventilation hose, before installing the tank.
PAGE 7 076/0703261 Installation Mount brackets on tank and lay down into spare wheel room, mark the four holes. Drill the marked holes up to 11.5mm..
PAGE 8 076/0703261 Installation Install tank in front and back with two bolts M10X25,nuts and washer plates M10X30X4 Install LPG pipe, wiring and the ventilation hoses. Hose length for bleeder: 30cm,for grommet: 25cm.
PAGE 9 076/0703261 LPG pipe routing from tank up to reducer
PAGE 10 076/0703261 Filler Drill or cut a hole of 70mm into the rear bumper. Drill the original rubber grommet up to 20mm and install the filler hose, use a clamp of 22mm to fix the hose.