TKD SERIES 3-WAY BALL VALVES - TRUE UNION

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TKD SERIES 3-WAY BALL VALVES - TRUE UNION The TKD offers a host of advanced features that set it apart from other multi-port valves. The patented seat stop carrier allows for in-line micro-adjustment of the ball seating, and features o-ring cushioning to minimize wear and prevent seizing. Integral mounting flange and bracketing allows for direct actuation and simple support, while a locking handle can prevent improper positioning. The TKD is available in PVC with PTFE seats and either EPDM or Viton seals. Other materials are available upon request. Pressure: 232 psi at Sizes: 1/2" 2" End Connection Size inches PVC, w/ PTFE Seats, L-Port EPDM Product Code Viton Product Code S/T 1/2 253844 253856 S/T 3/4 253845 253857 S/T 1 253846 253858 S/T 1-1/4 253847 253859 S/T 1-1/2 253848 253860 S/T 2 253849 253861 PVC, w/ PTFE Seats, T-Port S/T 1/2 253850 253862 S/T 3/4 253851 253863 S/T 1 253852 253864 S/T 1-1/4 253853 253865 S/T 1-1/2 253854 253866 S/T 2 253855 253867 98 BALL VALVES Ball valves are generally used for on/off service, but can range from simple molded-in-place construction to high-end industrial designs with many features and benefits. Multi-port ball valves allow for mixing, diverting, and bypassing flow. Extensive material options provide for complete chemical compatibility in highly corrosive processes. Many ball valves feature full port flow, blocking true union ends, and compact ergonomic designs allowing for simple installation and maintenance.

PVC PIPE PRESSURE RATINGS Sizes IPEX schedule 40 PVC IPEX Schedule 80 PVC Diameter O.D. Wall Thickness I.D. Wall Thickness I.D. (in.) (in.) (in.) (in.) (psi) (in.) (in.) (psi) 1/4.540.119.302 1,130 3/8.675.126.423 920 1/2.840.109.602 600.147.526 850 3/4 1.050.113.804 480.154.722 690 1 1.315.133 1.029 450.179.936 630 1-1/4 1.660.141 1.360 370.191 1.255 520 1-1/2 1.900.145 1.590 330.200 1.476 470 2 2.375.154 2.047 280.218 1.913 400 2-1/2 2.875.203 2.445 300.276 2.290 420 3 3.500.216 3.042 260.300 2.864 370 4 4.500.237 3.998 220.337 3.786 320 6 6.625.280 6.031 180.432 5.709 280 8 8.625.322 7.941 160.500 7.565 250 10 10.750.365 9.976 140.593 9.493 230 12 12.750.406 11.888 130.687 11.294 230 14 14.000.438 13.072 130.750 12.412 220 16 16.000.500 14.936 130.843 14.224 220 18 18.000.562 16.809 130.937 16.014 220 20 20.000.593 18.743 120 1.031 17.814 220 24 24.000.687 22.544 120 1.218 21.418 210 4 CPVC PIPE PRESSURE RATINGS Sizes IPEX schedule 40 CPVC IPEX Schedule 80 CPVC XIRTEC PVC AND CORZAN CPVC Diameter O.D. Wall Thickness I.D. Wall Thickness I.D. (in.) (in.) (in.) (in.) (psi) (in.) (in.) (psi) 1/2.840.109.602 600.147.526 850 3/4 1.050.113.804 480.154.722 690 1 1.315.133 1.029 450.179.936 630 1-1/4 1.660.141 1.360 370.191 1.255 520 1-1/2 1.900.145 1.590 330.200 1.476 470 2 2.375.154 2.047 280.218 1.913 400 2-1/2 2.875.203 2.445 300.276 2.290 420 3 3.500.216 3.042 260.300 2.864 370 4 4.500.237 3.998 220.337 3.786 320 6 6.625.280 6.031 180.432 5.709 280 8 8.625.322 7.941 160.500 7.565 250 10 10.750.365 9.976 140.593 9.493 230 12 12.750.406 11.888 130.687 11.294 230 14 14.000.438 13.072 130.750 12.412 220 16 16.000.500 14.936 130.843 14.224 220

PHYSICAL PROPERTIES PVC (POLYVINYL CHLORIDE) CPVC (CHLORINATED POLYVINYL CHLORIDE) MATERIALS PROPERTIES PVC CPVC (STANDARD) CORZAN CPVC (HIGH IMPACT) STANDARDS Cell classification 12454 23447 24448 ASTM D1784 Specific gravity 1.42 1.50 1.51 ASTM D792 Tensile strength, psi at 7,000 7,500 7,320 ASTM D638 Modulus of elasticity tensile, psi at 400,000 380,000 423,000 ASTM D638 Flexural strength, psi 14,500 11,400 13,200 ASTM D790 Izod impact, ft.lbs./in. at, notched 0.65 2.0 10.0 ASTM D256 Compressive strength, psi 9,000 10,100 10,100 ASTM D695 Poisson s ratio 0.38 0.33 0.33 Working stress, psi at 2,000 2,000 2,000 Coefficient of thermal expansion in./in./ F (x 10-5 ) 3.0 3.8 3.4 ASTM D696 Linear expansion, in./10 F per 100' of pipe 0.36 0.44-0.46 0.41 Maximum operating temperature under pressure 140 F (60 C) 200 F (93 C) 200 F (93 C) Deflection temperature under load, F at 66 psi 173 n/a n/a ASTM D648 Deflection temperature under load, F at 264 psi 160 212 239 ASTM D648 Thermal conductivity, BTU.in./hr.ft 2. F 1.2 0.95 0.95 ASTM C177 Burning rate Self extinguish Self extinguish Self extinguish ASTM D635 Burning class V-0 V-0 V-0 UL-94 Flash ignition, F 730 900 900 Limited oxygen index (%) 43 60 60 ASTM D2863-70 Water absorption, %, (24 hrs. at ) 0.05 0.03 0.03 ASTM D570 * The properties listed in this table represent general material properties and should be used as a guideline only.

SINCE 1993 SINCE 2004 DOUBLE ACTING ACTUATOR Top view Torque Closed position Open position Closed position -5 0 +5 Counterclockwise rotation 90 90 85 95 85 Clockwise rotation 0 +5-5 Rotation With reference to the above diagram it can be noted that the torque of a double acting actuator remains constant through-out the complete action. The user can decide on which model to choose according to the own specific requirements, using the following guidelines: 1. Define the maximum torque of the valve to automate. 2. To obtain a safety factor increase the torque value chosen by 25% - 50% (subject to the type of valve and working conditions). 3. Once the torque value suggested is obtained consult the torque chart and in relation to the corresponding air pressure find a torque value exact to or exceeding the one obtained. 4. Once the torque value is determined move horizontally to the column model to find the actuator model required. AIR SUPPLY PRESSURE (psi) TYPE 40 50 60 70 80 90 100 115 TORQUE OUTPUT DOUBLE ACTING ACTUATORS (in-lbs) DA 32 34 43 55 64 71 82 87 101 DA 52 * 88 112 133 158 178 201 227 263 DA 63 * 152 193 238 282 320 361 405 469 DA 75 * 283 356 435 513 586 659 736 851 DA 85 * 406 514 628 744 853 960 1072 1237 DA 100 * 645 814 989 1163 1333 1505 1681 1939 DA 115 1065 1344 1640 1932 2212 2488 2779 3211 DA 125 1402 1771 2153 2539 2905 3274 3650 4220 DA 140 2003 2504 3005 3506 4006 4509 5009 5764 DA 160 2804 3501 4196 4899 5596 6292 6987 8045 DA 180 3860 4825 5790 6746 7711 8661 9627 11081 DA 200 5198 6494 7796 9089 10393 11670 12972 14924 DA 230 8589 10738 12880 15031 17180 19289 21440 24671 DA 270 12625 15777 18935 22093 25246 28361 31511 36269 DA 330 22464 28083 33702 39321 44939 50476 56086 64555 * Valid also for stainless steel actuator 108 SINCE 2001

SINCE 2004 1 5 6 2 7 3 8 4 9 10 1 2 3 4 BODY MANUFACTURED FROM EXTRUDED ALUMINUM UNI 6060: Hard-coat anodized as standard finish 45-50 (micron). Good wear resistance. High corrosion resistance. Special finishes nichel-plating or P.T.F.E coated upon request. Bore finished to high standard to ensure low friction and long life. CONCENTRING SPRING SETS Standard coating painted. High resistance and reliability. Spring sets to suit different air pressure/torque requirements. Long securing screws to allow safe dismantling for maintenance. Same body dimensions for DA/SR versions. DIE CAST ALUMINIUM END CAPS: Standard polyester powder coated Upon request nickel - plated and or P.T.F.E coated for corrosive environments. ASSEMBLING SCREW: Stainless steel as standard. EXTERNAL CONNECTION: Top of pinion according to Namur norm. Solenoid valve connection according to Namur norm. Bottom of pinion according to ISO 5211-DIN 3337. NOMINAL VALUES: Pressure rating max 8 bar. Temperature range: standard (-4 F;+185 F), high (-4 F;+302 F), low (-40 F;+185 F). Pre lubricated for life of actuator on assembly. Fully tested on manufacture 100%. MOUNTING VARIATIONS Closed A Counterclockwise Rotation B Clockwise Rotation View from the top of the pinion Open ANTI-BLOWOUT SYSTEM Piston provided with anti-blowout flat key 5 6 7 8 9 10 PINION MADE IN STEEL: Nichel-plated for standard version against internal and external corrosion. Stainless steel for corrosive environments upon request. Anti-blowout design. CAM FOR LIMIT POSITION ADJUSTMENT 0-90 : - Stainless steel. - Adjustment for open and close position ± 5. 0-90 ADJUSTMENT SCREWS: - Stainless steel. PISTON GUIDES IN POM: Large contact area. Low friction for self lubricating material. Long life. PISTONS MADE FROM DIE CAST ALUMINIUM: Chemical nickel plating upon request. SEALS: NBR standard version. Viton high temperature version. Silicon low temperature version. TWIN RACK AND PINION DESIGN: Constant torque output. Compact design. Balanced internal forces. Robust design to ensure long life. 96 SINCE 1993 SINCE 2001

SINCE 2004 DIMENSIONS FROM MOD.52 TO 230 P CH S H R Q ØI ØK 0.16 B A 0.63 O 0.47 0.47 N 4 holes M5 A L U N 4-8 holes 10-24UNC 2B M N T 0.63 E G F 0.16 C D B M6x0.47 ØV * F04 upon request A CCW rotation B CW rotation MOD. DRILLING ISO 5211 CH A B C D E F G H ØI ØK L M N O P Q R S 52 F03-F05 * 0.43 5.55 2.80 1.18 1.61 3.21 0.79 4.00 0.39 0.83 0.47 3.15 1.18 0.47 1.04 1.97 1.42 10-24 UNC 2Bx0.29 1/4-20 UNC 2Bx0.35 1/8 1.36 0.87 63 F05 - F07 0.55 6.46 3.17 1.40 1.77 3.66 0.79 4.45 0.43 0.98 0.59 3.15 1.18 0.63 1.08 2.76 1.97 1/4-20 UNC 5/16-18 UNC 2Bx0.31 2Bx0.47 1/8 1.36 0.87 75 F05 - F07 0.67 8.27 3.72 1.65 2.07 4.37 0.79 5.16 0.51 1.14 0.75 3.15 1.18 0.75 1.38 2.76 1.97 1/4-20 UNC 5/16-18 UNC 2Bx0.31 2Bx0.47 1/8 1.65 1.14 85 F05 - F07 0.67 9.47 4.17 1.87 2.30 4.92 0.79 5.71 0.59 1.38 0.86 3.15 1.18 0.75 1.65 2.76 1.97 1/4-20 UNC 5/16-18 UNC 2Bx0.31 2Bx0.47 1/8 1.65 1.14 100 F07 - F10 0.67 10.83 4.84 2.17 2.68 5.43 0.79 6.21 0.59 1.38 0.86 3.15 1.18 5/16-18 UNC 3/8-16 UNC 0.81 1.97 4.02 2.76 2Bx0.31 2Bx0.55 1/4 1.65 1.14 115 F07 - F10 0.87 13.11 5.39 2.52 2.87 6.39 1.18 7.57 0.87 1.93 1.26 3.15/5.12 1.18 5/16-18 UNC 3/8-16 UNC 0.94 1.97 4.02 2.76 2Bx0.47 2Bx0.59 1/4 2.52 1.73 125 F07 - F10 0.87 14.65 5.83 2.68 3.15 6.87 1.18 8.05 0.87 1.93 1.26 3.15/5.12 1.18 5/16-18 UNC 3/8-16 UNC 0.94 2.40 4.02 2.76 2Bx0.47 2Bx0.59 1/4 2.52 1.73 3/8-16 UNC 1/2-13 UNC 140 F10 - F12 1.06 17.13 6.46 3.01 3.44 7.76 1.18 8.94 0.94 1.93 1.38 3.15/5.12 1.18 1.14 2.80 4.92 4.02 2Bx0.59 2Bx0.71 1/4 2.52 1.73 160 F10 - F12 1.06 19.69 7.32 3.43 3.90 8.70 1.18 9.88 1.18 2.24 1.57 3.15/5.12 1.18 1.26 3.15 4.92 4.02 3/8-16 UNC 2Bx0.55 1/2-13 UNC 2Bx0.67 1/4 3.17 2.36 180 F10 - F14 1.42 19.41 8.38 3.86 4.53 9.96 1.18 11.14 1.42 2.44 1.77 3.15/5.12 1.18 1.69 3.90 5.51 4.02 3/8-16 UNC 2Bx0.59 5/8-11 UNC 2Bx0.98 1/4 3.17 2.36 200 F14 1.42 22.76 8.54 4.25 4.29 10.94 1.18 12.13 1.42 2.64 1.97 3.15/5.12 1.18 1.46 3.07 5.51 / / 5/8-11 UNC 2Bx0.94 1/4 3.17 2.36 230 F16 * * 1.81 27.17 9.78 4.88 4.90 12.80 1.18 13.98 1.42 2.64 1.97 3.15/5.12 1.18 1.97 3.62 6.50 / / 3/4-10 UNC 2Bx1.14 1/4 3.17 2.36 ** Only square connection at 45. T NPT U øv 102 SINCE 1993 SINCE 2001