ALU 5200-D (150 kg) Turn only hardware for hinge clearance (BD) 5 mm BD 5 Size range (depends on hardware) Windows min. max. Patio doors max. Sash width (mm) 600 to 1600 1300 Sash height (mm) 550 to 2000 2600 Sash weight (kg) max. 150 max. 150 The following information from the aluminium planning manual must be observed: /3 Register 1: Guidelines of the German quality association for locks and hardware: Document no. H45.4200LS001EN (Gütegemeinschaft Schlösser und Beschläge e. V) Update directory of the documents: Document no. H45.5200LS005EN Application diagram: - Sash weight up to max. 150 kg: Document no. H58.AWDLS005EN Basic safety notes: Document no. H45.5200LS001EN Profile recommendation: Document no. H48.ZubhLS008EN Symbols and abbreviations: Document no. H45.5200LS002EN Register 2: Adjustment options: Table of contents Size ranges... 1 Hardware overview... 2 Hardware list... 3 Assembly and design variations...4 Sash dimensions...5 Frame dimensions... 6 Document no. H45.5200LS004EN Assembly instructions 02.2017 Page 1
ALU 5200-D BD 5 150 kg Hardware overview 502 503 Torque and tooling information Items Nm (± 0.25) 207, 208, 271, 900, 901 2.5 2.5, 514, 802 1.5 2.5 546, 908 2.5 4 902, 904, 907 2.7 PZ2 106, 107 2.5 PH2 600 915 H1 600 915 H2 401 500 900 208 921 902 207 701 206 () 908 100 908 102 101 103 620 H3 620 H4 700 104 106 907 907 904 904 709 105 107 202 546 513 201 /917 /924 514 701 802 700 546 205 272 204 901 271 Page 2
ALU 5200-D BD 5 150 kg Hardware list Item Piece Designation Material no. VE Material no. VE H1 H2 H3 H4 depending on kg H1/H2/H3/H4 H3/H4 dependent on system Accessories 100 Handle ALU Si-line 101 ALU Si-line lockable 102 ALU Globe 103 ALU Globe lockable 104 1 TITAN 105 TITAN lockable Only use in combination with coupling set See ALU handle overview, document no.: H48.ZubhLS007en in ALU planning manual 7 mm x 25, cam Ø 10 mm Only use in combination with gear set 106 ALU Globe RR Only use in combination with gear set See Handle ALU Globe RR, document no.: H48.ZubhLS006en 107 ALU Globe RR lockable in ALU planning manual 1 Hinge side ALU 5200 BD 5 silver MMBS0230-52501_ 1 MMBS0230-52502_ 10 201 1 Adjusting piece (replace with item 924 for sash weight >100 kg) 202 1 Cover cap 204 1 Bottom hinge pin 205 1 Clamping piece E 206 1 Hinge pin 207 1 Top hinge 208 1 Stay hinge 271 1 Corner hinge ALU 5200-150 r/l 272 1 Bottom hinge ALU 5200-150 r/l 900 1 M5 x 7.5 countersunk screw 901 2 M5 x 8.5 countersunk screw white RAL 9010 MMBS0230-50301_ 1 MMBS0230-50302_ 10 white RAL 9016 MMBS0230-50401_ 1 MMBS0230-50402_ 10 black RAL 9005 MMBS0230-52301_ 1 MMBS0230-52302_ 10 EV 1 MMBS0230-52401_ 1 MMBS0230-52402_ 10 Mill finish - 1 MMBS0230-50012_ 5 401 1 Top stay ALU size 35 884782 1 314203 20 1 Accessories set ALU BD 5 150 kg > 100 kg - - MZBS0110-00003_ 20 902 1 M5 x 13 countersunk screw 921 1 Supporting piece 924 1 Adjusting piece S 1 Locking side ALU-D Stop/corner drive VSO The coupling bracket (600) and cheese head screws (908) are omitted for the installation of gear set ALU 500 1 DK locking bolt 502 1 EUL clamping piece 503 1 Corner drive VSO 2 Striker 513 1 Run-up block 514 1 TBT run-up block 546 1 Stop for travel restriction (FB > 1250: install horizontally) 600 1 Coupling bracket Only use in combination with H1/H2 709 1 Locking bolt 908 2 M5 x 12 cheese head screw Only use in combination with H1/H2 0...1 Gear set ALU (without FBS on gear) Only use in combination with H3/H4 (see drawing no. H48.ZubhLS005en) MMVS0410-10001_ 1 MMVS0410-10003_ 20 MMGI0090-10001_ 1 MMGI0090-10003_ 20 620 1 M6 ESG 904 2 M5 x 35 countersunk screw 907 2 M6 coupling screw 0...1 MV ALU-DK/TBT FB/FH > 1250 (recommendation) 857045 1 246979 20 2 Striker 700 1 Slider 701 1 VSU/BSO corner drive 0...4 Locking part ALU FB > 1250 / FH > 2400 (recommendation) - - 317556 10 1 Locking cam 1 Eccentric rivet 1 Striker 802 0...1 Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH0010-10001_ 1 MMFH0010-10003_ 20 915 0...1 Handle support ALU Only use in combination with H1/H2 - - See table on page 4 200 917 0...1 AV adjusting piece for compression + 0.5 MXBS0100-00001_ 1 MXBS0100-00003_ 20-0...1 Jig ALU 5200 additional screw connection for items 921 and 902 (> 100 kg; see page 6) MARB0050-00001_ 1 - - Page 3
ALU 5200-D BD 5 150 kg Handle support assembly and design Observe assembly sequence Design variations for handle support (item 915) (H1/H2) USH (mm) 7-10 Z (mm) 2 X 7 mm X > 7 8.5 mm MFHA0010-10020_ > 2 3 MFHA0010-10020_ MFHA0020-10020_ > 3 - Sequence of installation in sash - without centre lock (3. - 4.) - with centre lock (1. - 2. - 3. - 4.) USH Assembly settings and installation sequence 1. to 4. Items + - Tighten firmly - Do not overtighten 3. Break through the groove base of the sash groove. 1. I. II. III. 4. Note: Put in eccentric rivet opening as demonstrated in the adjacent figures. > 100 kg Optional: Secure adjusting piece in the bottom hinge using allen key SW 4. 2. 4 d. Note: Grease joint, do not oil! b. Note: Carefully press in hinge pin to the stop, do not hammer in! a. c. Page 4
ALU 5200-D BD 5 150 kg Sash dimensions S3 = FB - 506 MV 2) H1/H2 H3/H4 S2 = G2-161 S2 = G2-195 FH/3-110 (FH > 2400) 2) Ø10 Ø10 S4 = FH/2-230 (FH >1250 2400) S4 = 2/3 FH - 247 2) 2) FH/3-163 (FH > 2400) (FH > 2400) 2) H1/H2 H3 H4 S1 = G1-190 S1 = G1-161 (MV) 2) S1 = G1-224 S1 = G1-195 (MV) 2) FH (sash height) (MV) 2) FH/3-176 FH/3-147 Ø10 5 X H3/H4 MV 2) FB (sash width) 1) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm). 2) For installation recommendation for the centre locks and additional locks see page 3. Page 5
ALU 5200-D BD 5 150 kg Frame dimensions MV 1) Note: Remove adhesive residue from frame corners. Handle height G1 + 28 (H1/H2) Handle height G1 + 76 (H3/H4) FH/3 (FH > 2400) 1) MV 1) FH/3 (FH > 2400) 1) 95 66 (MV) 1) Drill hole 4.2 Sash weight >100 kg (for item 902 + 921) min. 18 (Overall frame clearance dimension) Note: Remove adhesive residue from frame corners. For sash height> 2400 FH/3 (FH > 2400) 1) push downwards 1) FH/3 (FH > 2400) 1) (FH > 1250 2400) 1) MV 1) 1) For installation recommendation for the centre locks and additional locks see page 3. SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telephone +49 271 39 31-0 - Fax +49 271 39 31-3 33 Page 6