ALU 5200-D (130 kg) Turn only hardware for hinge clearance (BD) 5 mm BD 5 Size range It is essential to adhere to the details of the system provider. Windows min. max. Patio doors max. Sash width (mm) 365 to 1600 1300 Sash height (mm) 550 to 2000 2400 Sash weight (kg) max. 100/130 max. 100/130 The following information from the aluminium planning manual must be observed: /5 Register 1: Guidelines of the German quality association for locks and hardware: Dokument-Nr. H45.4200LS001EN Updated directory of the documents: Dokument-Nr. H45.5200LS005EN Application diagrams: - Sash weight up to max. 100 kg: Dokument-Nr. H58.AWDLS003EN - Sash weight up to max. 130 kg: Dokument-Nr. H58.AWDLS004EN Basic safety notes: Dokument-Nr. H45.5200LS001EN Profile recommendation: Dokument-Nr. H48.ZubhLS008EN Symbols and abbreviations:: Dokument-Nr. H45.5200LS002EN Register 2: Adjustment options: Table of contents Size ranges... 1 Hardware overview...2 Hardware list... 3 Assembly and design variations... 4 Sash dimensions... 5 Frame dimensions...6 Dokument-Nr. H45.5200LS004EN Assembly instructions 02.2017 Page 1
ALU 5200-D BD 5 130 kg Hardware overview 502 503 208 Torque and tooling information Items Nm (± 0.25) 207, 208, 271, 900, 901 2.5 2.5, 514, 709, 710, 802 1.5 2.5 546, 908 2.5 4 902, 904, 907 2.7 PZ2 106, 107 2.5 PH2 402 900 921 902 207 () 600 915 H1 600 915 H2 206 908 100 908 102 101 103 620 H3 620 H4 104 907 907 106 709 904 904 710 105 107 202 546 513 201 /917 709 546 514 701 802 205 272 204 901 271 Page 2
ALU 5200-D BD 5 130 kg Hardware list Item Piece Designation Material no. VE Material no. VE H1 H2 H3 H4 depending on kg H1/H2 H3/H4 dependent on system 100 Handle ALU Si-line 101 ALU Si-line lockable 102 ALU Globe 103 ALU Globe lockable 104 1 TITAN 105 TITAN lockable Only use in combination with coupling set See ALU handle overview, document no.: H48.ZubhLS007en in ALU planning manual 7 mm x 25, cam Ø 10 mm Only use in combination with gear set 106 ALU Globe RR Only use in combination with gear set See Handle ALU Globe RR, document no.: H48.ZubhLS006en 107 ALU Globe RR lockable in ALU planning manual 1 Hinge side ALU 5200 BD 5 silver MMBS0230-52501_ 1 MMBS0230-52502_ 10 201 1 Adjusting piece 202 1 Cover cap 204 1 Bottom hinge pin 205 1 Clamping piece E 206 1 Hinge pin 207 1 Top hinge 208 1 Stay hinge 271 1 Corner hinge ALU 5200-150 r/l 272 1 Bottom hinge ALU 5200-150 r/l 900 1 M5 x 7.5 countersunk screw 901 2 M5 x 8.5 countersunk screw white RAL 9010 MMBS0230-50301_ 1 MMBS0230-50302_ 10 white RAL 9016 MMBS0230-50401_ 1 MMBS0230-50402_ 10 black RAL 9005 MMBS0230-52301_ 1 MMBS0230-52302_ 10 EV 1 MMBS0230-52401_ 1 MMBS0230-52402_ 10 Mill finish - 1 MMBS0230-50012_ 5 0...1 Accessories set ALU for 130 kg > 100 kg - 1 247037 20 902 1 M5 x 13 countersunk screw 921 1 Supporting piece 1 Locking side ALU-D SDF (with FBS on corner drive) KPS MMVS0280-10001_ 1 MMVS0280-10003_ 20 402 1 Top stay ALU-D 2 Striker 513 1 Run-up block 514 1 TBT run-up block 2 Slider Horizontal installation for MV ALU-D VSU/VSO Coupling set ALU 0...1 (without FBS on gear) Only use in combination with H1/H2 MMKL0060-10001_ 1 MMKL0060-10003_ 20 600 1 ALU coupling bracket 908 2 M5 x 12 cheese head screw 0...1 Gear set ALU (without FBS on gear) Only use in combination with H3/H4 (see drawing no. H48.ZubhLS005en) MMGI0090-10001_ 1 MMGI0090-10003_ 20 620 1 M6 ESG 904 2 M5 x 35 countersunk screw 907 2 M6 coupling screw 0...1 MV ALU-D VS/BS FH > 1250 (recommendation) 857052 1 246986 20 1 Striker 709 1 Striker MV 710 1 Locking bolt 0...1 MV ALU-D VSU/VSO FB > 1250 (recommendation) MMMV0040-10001_ 1 MMMV0040-10003_ 20 502 1 EUL clamping piece 503 1 Corner drive VSO 2 Striker 701 1 VSU/BSO corner drive 709 1 Locking bolt 546 0...1 Stop for travel restriction (FB > 1250: install horizontally) 820544 1 222805 10 802 0...1 Sash lifter ALU (see drawing no. H48.ZubhLK406en) MMFH0010-10001_ 1 MMFH0010-10003_ 20 915 0...1 Handle support ALU Only use in combination with H1/H2 - - See table on page 4 200 917 0...1 AV adjusting piece for compression + 0.5 MXBS0100-00001_ 1 MXBS0100-00003_ 20-0...1 Jig ALU 5200 additional screw connection for items 921 and 902 (> 100 kg; see page 6) MARB0050-00001_ 1 - - Page 3
ALU 5200-D BD 5 130 kg Handle support assembly and design Observe assembly sequence Design variations for handle support (item 915) (H1/H2) USH (mm) 7-10 Z (mm) 2 X 7 mm X > 7 8.5 mm MFHA0010-10020_ > 2 3 MFHA0010-10020_ MFHA0020-10020_ > 3 - Sequence of installation in sash - without centre lock (3.) - with centre lock (1. - 2. - 3.) USH Assembly settings and installation sequence 1. to 6. - Tighten firmly - Do not overtighten 5. 1. - Break through the groove base of the sash groove 3. 6. 2. > 100 130 kg Optional: Secure adjusting piece in the bottom hinge using allen key SW 4. d. 4 4. b. Note: Grease joint, do not oil! Note: Carefully press in hinge pin to the stop, do not hammer in! a. c. Page 4
ALU 5200-D BD 5 130 kg Sash dimensions MV 2) H1/H2 H3/H4 H1/H2 H3 H4 FH (sash height) X 5 1) H3/H4 MV 2) FB (sash width) 1) Remove the rebate seal in the hinge gap area (minimum hinge gap 5 mm). 2) For installation recommendation for the centre locks and additional locks see page 3. Page 5
ALU 5200-D BD 5 130 kg Frame dimensions Handle height G1 +28 (H1/H2) 95 Handle height G1 +76 (H3/H4) 55 66 (MV) 1) 85 (MV) 1) (MV from FB > 1250) Note: Remove adhesive residue from frame corners. Drill hole 4.2 Sash weight >100 kg (for item 902 + 921) min. 18 (Overall frame clearance dimension) Note: Remove adhesive residue from frame corners. (MV from FH > 1250) FH = sash height 1) For installation recommendation for the centre locks and additional locks see page 3. SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telephone +49 271 39 31-0 - Fax +49 271 39 31-3 33 Page 6