MODEL PG 150 SP Powered by: GENERATING SET PERFORMANCE 50Hz 60Hz VOLTAGE PHASES PRIME RATED POWER STANDBY RATED POWER POWER FACTOR FUEL USAGE @ 75% V400 Three 150.0kVA 165.0kVA 0.80 PF 31.0 L/hr
ENGINE ENGINE PERKINS 1006TAG2 PERFORMANCE 50Hz 60Hz BASELOAD RATED POWER PRIME RATED POWER STANDBY RATED POWER TBA 129.3KWm 143.0KWm FUEL CONSUMPTION 251g/KWh @ 100% 251g/KWh @ 75% 234g/KWh @ 50% TYPE ASPIRATION INJECTION TYPE ENGINE GOVERNOR CYLINDERS AND ARRANGEMENT BORE AND STROKE Diesel 4 stroke Turbocharged air to air aftercooled Direct injection Electronic governor Six in line 100mm x 127mm COMPRESSION RATIO 17.0 : 1 ELECTRICAL SYSTEM VOLTAGE BATTERY TYPE DERATING FOR TEMPERATURE DERATING FOR ALTITUDE 12 volt Lead acid, 12V 40deg C 1000m DERATING FOR HUMIDITY 90%
ALTERNATOR ALTERNATOR STAMFORD PERFORMANCE 50Hz 60Hz MODEL BASELOAD RATED POWER 40 deg C PRIME RATED POWER 40 deg C STANDBY RATED POWER 40 deg C STANDBY RATED POWER 27 deg C UCI274F 145kVA 160kVA 170kVA 175kVA EFFICIENCY 92% STANDARD WING CONNECTIONS EXCITER POLES PHASES WIRES Star Delta Self excited 4 poles Three phases 12 leads VOLTAGE REGULATION +/- 1.5% INSULATION CLASS ENCLOSURE Class H IP23 MAXIMUM OVERSPEED 150% STANDARD AVR MODEL OPTIONAL AVR MODEL DERATING FOR TEMPERATURE DERATING FOR ALTITUDE SX460 MX341 & P.M.G 40 deg C 1000mm
DIMENSIONS DIMENSIONS AND CAPACITY STANDARD MODELS SOUNDPROOFED TYPE (85dB(A)@ 1 metre) INTEGATED FUEL TANK WEIGHT DIMENSIONS CAPACITY STANDARD OPTIONAL KG LENGTH WIDTH HEIGHT 350 TBA 1991kg 2930mm 1110mm 1930mm GENERATOR SET EQUIPMENT STANDARD MODELS Heavy duty steel base frame Pad type anti vibration dampers Integrated fuel tank, base mounted 12V battery Key start switch Emergency stop button Soundproof canopy fabricated from 20/10 gauge steel (soundproofed type) Residential silencer or (soundproofed canopy type)
CONTROLLER AUTOMATIC MODELS EQUIPMENT 4 poles ABB circuit breaker, electronic control unit ComAp AMF25, control panel box key, emergency stop button, water jacket heater, AUTOMATIC MODELS PROTECTORS Low oil pressure, low fuel level, overload, over/ under frequency, low voltage, over/ under battery voltage belt breakage AUTOMATIC MODELS INSTRUMENTATION Voltmeter, ammeter (3 phases), frequency meter, hour meter, battery voltage meter, fuel level
1000 Series 1006TAG2 Diesel Engine ElectropaK 143 kwm 1500 rev/min Economic power Single side servicing for reduced service time and cost. Unique Fastram combustion system enables high power output plus low fuel consumption. Electronic governor gives close control for 50 Hz (1500 rpm) operation. Durable power Maximum cooling efficiency is provided by a gear driven water pump and independent fan drive. Leak free operation is ensured by Viton crankshaft seals and sophisticated controlled swell joints, giving protection in the toughest conditions. Inserted valve seats, oil spray cooled pistons and compact plate cooler give enhanced engine life. The Perkins 1000 Series family of ElectropaK engines are renowned throughout the power generation industry for their superior performance and reliability. The 1006TAG2 is a turbocharged, 6 cylinder, 6 litre engine. Its premium design features provide economic and durable operation offering the ideal characteristics for electrical power generation. Reliable power Wherever a Perkins ElektropaK engine is put into service, it will never be far from the support provided by a global network of 4,000 distributors and dealers, all backed by a parts distribution centre giving 24 hour service, 365 days a year. Suitable for operation in ambient temperatures up to 53ºC (46ºC if a canopy is fitted). Fuelled starting aid for temperatures down to -20ºC. Engine Speed (rev/min) Type of Operation Typical Generator Engine Power Output (Net) Gross Net kva kwe kwm bhp kwm bhp 1500 Prime Power 150.0 120.0 136.8 181.0 129.3 174.0 Standby Power 165.0 132.0 150.5 201.0 143.0 193.0 All ratings data based on operating under ISO/TR 14396/ISO 8528 conditions using typical fan sizes and drive ratios. For operation outside of these conditions please consult your Perkins contact. Performance tolerance quoted by Perkins is +5%. Electrical ratings assume a power factor of 0.8 and a generator efficiency of 90%. Fuel specification: BS 2869 Part 2 1998 Class A2 or ASTM D975 D2 Lubrication oil: A single or multigrade oil to ACEAE1 E2 or API CD/SD Rating Definitions Prime Power: Power available at variable load in lieu of main power network. An overload of 10% is permitted for 1 hour in every 12 hours of operation. Standby Power: Power available at variable load in the event of a main power network failure. No overload is permitted. All information in this document is substantially correct at time of printing and may be altered subsequently Publication No. 1793/10/05 Produced in England 2005 Perkins Engines Company Limited
1000 Series 1006TAG2 Standard ElectropaK Specification Air inlet Mounted air filter and turbocharger Fuel System Rotary fuel injection pump Electronic governor speed control to BS 5514 Class A0, ISO 3046-4M3 Twin spin-on full flow fuel filters and pre-filter 1450mm 1685mm 1065mm 773mm Lubrication system Flat bottomed aluminium sump Twin spin-on full flow oil filters Oil cooler Cooling system Thermostat controlled cooling system with gear driven water pump 25 belt-driven pusher fan and guards Radiator incorporating air-to-air charge cooler and piping Electrical system 12 volt starter motor and 55 amp alternator with DC output 12 volt oil pressure and coolant temperature switches 12 volt shut down solenoid energised to run cold start aid Flywheel and housing Cast iron SAE 3 flywheel housing High inertia flywheel to SAE J620 size 10/11 1 2 Mountings Front engine mounting bracket Optional Equipment 24 volt alternator 24 volt starter motor Water temperature gauge and sender Heater/Starter switch Rear engine mountings Workshop manual Parts book User handbook General Data Number of cylinders 6 Cylinder arrangement Vertical in-line Cycle 4 stroke Induction system Turbocharged, air-to-air aftercooled Combustion system Direct injection Cooling system Water-cooled Bore and stroke 100 x 127 mm Displacement 5.99 litres Compression ratio 17.0:1 Direction of rotation Anti-clockwise, viewed on the flywheel Total lubrication system capacity 19 litres Coolant capacity (inc. radiator) 41 litres Length 1685 mm Width 773 mm Height 1065 mm Total weight (dry) 586 kg Overall dimensions and weight will depend on final specification. Fuel consumption litres/hour (UK gallons/hour) Power Rating % 1500 rev/min 110 45.0 (9.9) 100 41.0 (9.0) 75 31.0 (6.8) 50 20.0 (4.4) Perkins Engines Company Limited Peterborough PE1 5NA United Kingdom Telephone +44 (0)1733 583000 Fax +44 (0)1733 582240 www.perkins.com Distributed by All information in this document is substantially correct at time of printing and may be altered subsequently Publication No. 1793/10/05 Produced in England 2005 Perkins Engines Company Limited
New InteliLite NT CREATIVE ENGINEERING SINGLE SET GEN-SET CONTROLLER Description InteliLite NT models are the new integrated controllers for gen-sets operating in single standby mode. Based on the field proven InteliLite architecture, the new controllers fulfill every requirement needed for AMF and MRS applications including modem and Internet control, user configuration and complete gen-set monitoring and protection. InteliLite NT controllers are easy to use and feature an intuitive user interface with graphic display. The built-in event and performance log with backed-up real time clock makes troubleshooting even simpler. The new design brings seamless integration with the latest breed of EFI diesel engines from all major manufacturers. This offers a higher level of functionality with users able to display a full range of values from the EFI engine on standard analog gauges and true RMS measurement of electric values. Benefits Less wiring and components Less engineering and programming History log easy troubleshooting and warranty claim handling Remote monitoring reduced call-out costs of service engineers Analog gauge (VDO, Datcon, ) outputs operator friendly Perfect price/performance ratio ComAp is a member of AMPS (The Association of Manufacturers of Power generating Systems). ComAp products meet the highest standards, with every stage of production undertaken in accordance with the ISO certification obtained in 1998.
InteliLite NT Features 3 phase AMF function* Over/Under frequency Over/Under voltage Voltage asymmetry 3 phase generator protections Over/Under frequency Over/Under voltage Current/Voltage asymmetry Overcurrent/Overload True RMS Voltage measurement 3 phase generator and mains* voltages Voltage range 277 V p-n, 480 V p-p Maximal measured voltage 300 V p-n PT ratio range 0.1 500 True RMS current measurements 3 generator phase currents Current range 5 A Maximal measured current 10 A CT ratio range 1 5000 Power measurements Act / React Power and Power Factor per phase Active and Reactive Energy counter Event and performance log + RTC Event based history with 119 events* Reason, Data and Time + all important values are stored Battery backed-up RTC Test Run scheduler User interface Graphic 128 64 pixels display Multiple language capability Setpoints adjustable via keyboard or PC Buttons with mechanical feedback Inputs and outputs 3 configurable analog inputs 6 or 7* Binary inputs 6 or 7* Binary outputs Magnetic pick-up input D+ preexcitation terminal Optional 8 analog gauge drive outputs, compatible with VDO, Datcon gauges EFI engine support Cummins MODBUS Engine specific J1939 for all major manufacturers Diagnostic messages in plain text Communication interfaces Optional USB and RS232 plug-in modules MODBUS RTU (requires RS232 module) Internet Mechanical and operation parameters Unit dimension 120 180 mm Sealed front face rated for IP65 Hard plexiglass LCD cover Operation temperature -20 C +70 C standard version -40 C +70 C low temperature version Power supply voltage 8 36 V Voltage drops shorter than 50 ms do not affect operation Extension modules IL-NT RS232 IL-NT USB IL-NT AOUT8 IL-NT RD IG-IB IGS-PTM** IGS-IOM** IGL-RA15** RS232 plug-in interface USB plug-in interface gauge plug-in interface remote display Internet module extension I/O module extension I/O module 15 LED remote annunciator * Only for Models AMF 20 and AMF 25 ** Only for Models MRS 15, MRS 16 and AMF 25 or +24V or or PC MODEM IL-NT RD IG-IB C 8 GAUGE DRIVERS PLUG IN MODULE ENGINE D+ STOP BINARY OUTPUTS (OPEN COLLECTOR) BINARY INPUTS 6x MRS xx 7x AMF xx ANALOG INPUTS POWER SUPPLY 8 to 36 VDC + - ALARM BINARY OUTPUTS (OPEN COLLECTOR) 4x MRS xx 5x AMF xx IL-NT GENERATOR MEASUREMENT VOLTAGE CURRENT RS 232 INTERFACE PLUG IN MODULE Aux Alternator Preexcitation Fuel Solenoid Oil Pressure Starter 2 GENERATOR C.B. CONTROL MAINS MEASUREMENT VOLTAGE MAINS C.B. CONTROL IG-IOM IGS-PTM CAN - J1939 IGL-RA15 I/O EXTENSION 1 or 1 only on Models MRS15, MRS 16 and AMF 25 2 only on Models AMF 20 and AMF 25 3 not on Models MRS 10 and MRS 15 RPM 3ph 3ph 3ph MAINS 2 3 LOAD 1 DIESEL/GAS ENGINE 1 ECU GENERATOR J1939 Start/Stop - Speed Request Values + Fault Codes
Available models MRS 10 MANUAL AND REMOTE START CONTROLLER MRS 11 MANUAL AND REMOTE START CONTROLLER AMF 20 AUTOMATIC MAINS FAILURE START CONTROLLER 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 6 binary inputs 6 binary outputs 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 6 binary inputs 6 binary outputs GCB control 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 7 binary inputs 7 binary outputs GCB and MCB control MRS 15 MANUAL AND REMOTE START CONTROLLER WITH SUPPORT FOR EFI ENGINES MRS 16 MANUAL AND REMOTE START CONTROLLER WITH SUPPORT FOR EFI ENGINES AMF 25 AUTOMATIC MAINS FAILURE START CONTROLLER WITH SUPPORT FOR EFI ENGINE 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 6 binary inputs 6 binary outputs CAN with J1939 support extension modules capability event and performance log 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 6 binary inputs 6 binary outputs GCB control CAN with J1939 support extension modules capability event and performance log 3 configurable analog inputs magnetic pickup input D+ preexcitation terminal 7 binary inputs 7 binary outputs GCB and MCB control CAN with J1939 support extension modules capability event and performance log
The Chart of Functions of InteliLite NT Controllers FUNCTIONS/CONTROLLERS IL-NT MRS 10 IL-NT MRS 15 IL-NT MRS 11 IL-NT MRS 16 IL-NT AMF 20 IL-NT AMF 25 Binary inputs/outputs 6 / 6 6 / 6 6 / 6 6 / 6 7 / 7 7 / 7 Analog inputs 3 3 3 3 3 3 Magnetic pick-up AMF function Input configuration Output configuration Voltage measurement Gen. / Mains 3 ph / 3 ph / 3 ph / 3 ph / 3 ph / 3 ph 3 ph / 3 ph Current measurement 3 ph 3 ph, IDMT overcurrent 3 ph 3 ph, IDMT overcurrent 3 ph 3 ph, IDMT overcurrent kw/kwh measurement / / / / / / History file RTC with battery GCB/MCB control with feedback 1) / 1) / 2) / 2) / / / Battery charging alternator circuit J1939 interface Internet support with IG-IB with IG-IB with IG-IB with IG-IB with IG-IB with IG-IB Extension modules IGL-RA15, IG-IOM, IGS-PTM IGL-RA15, IG-IOM, IGS-PTM IGL-RA15, IG-IOM, IGS-PTM 8 analog gauge drivers O O O O O O RS232 interface O O O O O O Modem interface O O O O O O MODBUS interface O O O O O O Remote display O O O O O O Cummins MODBUS O O O O O O Key: included excluded O optional plug-in module required 1) Automatic GCB control without feedback 2) Manual/Automatic GCB control, but without feedback Legend: IG-IOM/IGS-PTM: I/O extension modules IGL-RA15: Remote annunciator GCB: Generator circuit breaker MCB: Mains circuit breaker For more information about our products and solutions visit our web-page www.comap.cz Manufacturer: Local Distributor / Partner: ComAp, spol. s r. o. Czech Republic Phone: + 420 246 012 111 Fax: + 420 266 316 647 E-mail: info@comap.cz Internet: www.comap.cz Features and specification are subject to change without prior notice 2007-09