Plug-in Hybrid Electric Vehicle

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Plug-in Hybrid Electric Vehicle IPRO 356 Business Team Jason Fuglestad Dolapo Popoola Sujit Thomas Seung Baek Mary Cyriac Matt Anderson Yin Zhao Technical Team Julie Patti Jae Suk Lee Hassan Ali Instructor: Sanjaka Wirasingha Faculty Advisor: Dr. Ali Emadi URL: www.isopomoto.com

IPRO 356/Isopomoto Mission: To analyze the business opportunities for Plug-In Hybrid Electric Vehicles (PHEV) for the Grainger Power Electronics Lab and AllCell Technologies Team Structure Technical and business divisions Collaboration with Illinois Institute of Technology

The Problem 1. Oil Prices: Three fold increase in price, last five years $2.4 billion, the avg. daily cost (U.S) Cost will continue to increase 3. Environmental Pollution: Global Climate Change Ozone Depletion Emissions and smog 2. Finite resources: Reserve estimated at 1 trillion barrels 27.7 billion barrels produced in 2004 33 billion bar/yr in 2010, expected

Our Solution HEV PHEV Conversion Kits Advanced Technology Externally charged battery Wide Application Kit can convert any existing hybrid vehicle Value Reduces oil consumption and emissions

Introduction to the PHEV Source: 2006 EDrive Systems LLC. PHEV Kit To Wall Battery Pack (Li-ion or NiMH) Conventional Hybrid

Number of Vehicles Sold HEV Market Potential HEV Sales: 2000-2005 250,000 200,000 150,000 205,149 Cumulative sales of major auto-manufacturers like Toyota and Honda 100,000 88,000 50,000 9,350 20,287 35,000 47,525 0 2000 2001 2002 2003 2004 2005 Honda Motorwerks Sales Year Cumulative Sales - Owned by the Hybrid Guru - Top selling certified hybrid dealer 350 300 250 200 150 100 50 0 1998 2000 2001 2002 2005 2006 Year

Introduction to the Simulation Software (ADVISOR) Developed by the National Renewable Energy Laboratory Predicts the performance of a vehicle Flexibility in design: Choose an engine type Determine an optimal electric motor and a battery Decide a control strategy Select drive cycle and number of cycles

Plug-in Hybrid Escape Simulation Results Fuel Economy (city) Twice as efficient Emissions - Cut emissions in half Emission (grams/mile) 6 5 4 3 2 1 0 HC CO Nox City Conventional Escape HEV Escape PHEV Escape Fuel Economy Results Emission Results

Component/Cost Analysis Component Description Cost per kit Battery (Li-ion) 245V, 24Ah, 6kWh 10,000 Power Electronics System (AC/DC Converter) Power Electronics System (DC/DC Converter) Assembly Labor AC Input Voltage 85 264 V AC DC Output Voltage 2 48 V DC DC Input Voltage 12 V DC DC Output Voltage 350 V DC $25/hr 20hrs per kit 500 300 500 Insulation / Packaging 500 Miscellaneous Components 200 Total 12,000

ISOPOMOTO - SWOT Analysis Strengths Technical Knowledge Productive and committed team Opportunities High gasoline prices Increased environment awareness Weaknesses Insufficient capital Lack of established customer base Threats Alternative fuels

Market Share Major Industry Trends The gradual decline of the big 3 (General Motors, Ford, DaimlerChrysler) Alternative fuels gain popularity Fuel efficiency becomes key selling element (CAFE standards) 27.5 MPG for passenger cars 20.7 MPG for light trucks 35 30 25 20 15 10 1995 2000 2005 2006 5 0 GM Ford DC Toyota Honda Source: Plunkett Research Ltd.

Fuel Efficiency becomes key selling element Fuel efficiency Survey Results Maintenance, Repair, Quality, Reliability 48.33% Safety Luxury, Features, Comfort, Smooth ride 9.17% 18.33% Cost, Resale value, Warranty, Economy 10.83% Fast, Speed, Engine, Power, Performance Look, Style, Aesthetic, Design 13.33% 15.00% 15.83%

Ethanol Diesel Alternative Fuels Bio-diesel Electricity fully electric Hydrogen Fuel cells Natural Gas (compressed and liquid)

ISOPOMOTO Political, Economic, Social and Technological Analysis FACTOR IMPACT ON ISOPOMOTO Political 1. Federal safety regulations (high voltage) 2. Current tax reduction is $2,000 Might delay acceptance Will encourage sales Economic: Illinois is transitioning to a competitive market structure for electricity beginning Jan 1, 2007 Less economic appeal Social: Trends (Health, Environment etc) Will encourage sales Technological: Development of alternative fuels May reduce sales

Barrier to Entry Barrier to Entry Internal factors External factors Large capital cost Federal regulation Dramatic change in fuel or electricity costs

Risk Analysis Risk Internal risks External risks Financial risks Logistical risks Technical risks Legal risks Competitive risks What if it does not work?

Primary Competitors Company Background Target Clients Partnerships EnergyCS (www.energycs.com) First to introduce PHEV commercially 2007 target for direct consumer sales Toyota Ford Honda Lexus UK company Amberjac Projects Ltd Calcars Valence Technology Introduced for fleet use Toyota None Hymotion (www.hymotion.com) 2006 direct consumer sales Target price for kit is $9,500 Ford Saturn Mariner

Comparison to Primary Competitors Company Price($) Fuel Efficiency (city mpg) Emission Efficiency (g/mile) Battery type Battery size (kwh) Isopomoto 12,000 Goal price: 10,000 EnergyCS Goal price : 12,000 124.3 (Toyota Prius) 76.3 (Ford Escape) 112 (Toyota Prius) Zero Emission (City drive cycle 2.97) lithium-ion with thermal manageme nt 6kWh Zero Emission lithium-ion 9kWh HyMotion 12,500 100 (Toyota Prius) Goal Price: 60 9,500 (Ford Escape) (emission efficiency is based on the city driving in 28mile/h) Zero Emission lithium-ion L5 : 5kWh L12 : 12kWh

Miles Per Gallon(mpg) Cost of Vehicle($) Comparison to Primary Competitors Comparison of Fuel Economy to Cost 140 Cost of Product Fuel Impovement - city(mpg) 40,000 Isopomoto - 124.3mpg EnergyCS - 112mpg 120 100 80 21,725 35,225 124.3 33,715 112 34,225 100.6 35,000 30,000 25,000 HyMotion - 100.6mpg 60 60 20,000 15,000 40 10,000 20 5,000 0 toyota prius Isopomoto EnergyCS/Edrive Hymotion - L5 0

Customer Analysis Three Main Types of Customers have been identified 1. Direct Consumer 2. Fleets 3. Indirect Customer i. Partnership with a global auto company ii. Licensing to major auto manufacturers

Case Study: Chicago Transit Authority (CTA) Second largest public transportation system in the U.S. Over 1.6 million customers and 205 000 miles every weekday Increase in fuel price generated $9.1 mil. additional operating cost The Fleet in 2005 Number of buses 2033 Distance covered 74.8 million miles Fuel consumption 24 million gallons Cost of fuel 43 million dollars

CTA: Cost Analysis / bus Fuel saving in 2007 will be $17,127 per bus $10,252 saving $6,895 saving

Cost Analysis Start up costs Research and development costs Initial training of staff Facility and property costs Office equipment and furniture Legal fees O&M Costs Wages and Benefits Parts and Shipping for kits Advertising Utilities Office Maintenance

Potential sources of cash include: Sales Fundraising and grants Investors Customers

Staffing Assembly and installation Troubleshooting Quality Control Executive Staff Marketing Team Support Staff Advisors HR Manager

Partnership and Alliance Strategic relationships Partnership Alliance Illinois Institute of Technology Honda Motorwerks Pooling of resources A stake in the partner company Cross promotion and expansion of customer base Preferential treatment and mutual referrals

The future of EnPRO 356/Isopomoto Complete the cost analysis Recyclable parts More robust power electronics More options for the end-user Same day installations Vehicle Delivery Rental Arrangements Vehicle-to-grid integration (V2G)

Acknowledgements Sanjaka Wirasingha Dr Ali Emadi Professor Bob Anderson Professor Jim Braband Chris Schneider, Honda Motorwerks

Questions www.isopomoto.com