Illustrated Parts List 3003340 September 2011
Contents How To Use The Illustrated Parts List...3 AIR FILTER REGULATOR...4 AUXILIARY COUNTERSHAFT ASSY....5 AUXILIARY DRIVE GEAR...6 AUXILIARY MAINSHAFT ASSY...7 CLUTCH ASSY....8 COUNTERSHAFT ASSY....9 CYLINDER HOUSING...10 ELECTRICAL HARNESS...11 ELECTRNIC CONTROL UNIT...12 FRONT HOUSING...13 INPUT SHAFT ASSY. / REVERSE IDLER...14 MAINSHAFT ASSY...15 MASTER CONTROL VALVE...16 NEUTRAL VALVE...17 REAR HOUSING...18 SHIFT BAR HOUSING...20 SOLENOID VALVE BY-PASS...21 YOKE ASSY....22 2
How To Use The Illustrated Parts List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic Parts Catalog at http://www.eaton.com/eatoncom/truckeurope/truckeurope/index.htm Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit http://www.eaton.com/eatoncom/truckeurope/truckeurope/index.htm Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- Part numbers beginning with the letter 'K' are kits that are not assembled T - Part numbers beginning with the letter 'T' are kits that are not assembled S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. Parts Listing Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illustrations for part identification. Current Part - indentifies part as it is available for service. Description - specifies part name or description Replaced Part - identifies superseded or replaced part number. Quantity - quantity required for assembly. Notes - defines unique characteristics or requirements. Kits/Assy's Where Used - indicates Kits or Assemblies that contain a particular part. 3
Group: AIR FILTER REGULATOR AIR FILTER REGULATOR 1 55539 AIR HOSE 1 2 12880 CONNECTOR 1 3 X12208 PLUG 2 4 X8C0604M BOLT 2 5 A7975 AIR FILTER REGULATOR 1 6 3003063 VALVE EXTENSION 1 7 22870 T CONNECTOR 1 8 85003 CONNECTOR 1 9 84006 CONNECTOR 1 10 15114 O-RING 2 4
Group: AUXILIARY COUNTERSHAFT ASSY. AUXILIARY COUNTERSHAFT ASSY. 1 4302074 BEARING 4 2 A6843 AUXILIARY 2 COUNTERSHAFT 3 21342 SPACER 2 5
Group: AUXILIARY DRIVE GEAR AUXILIARY DRIVE GEAR 1 1009543 BEARING HUB 1 2 5566507 BEARING 1 3 1009563 RETAINER PLATE 1 4 X81003M SCREW 6 5 1010089 AUXILIARY DRIVE GEAR 1 6 1009542 CIRCLIP 1 6
Group: AUXILIARY MAINSHAFT ASSY. AUXILIARY MAINSHAFT ASSY. 1 A7331 SYNCHRO HIGH 1 2 14897 SPRING 3 3 20323 SLIDING CLUTCH 1 4 A7254 SYNCHRO LOW 1 5 A5918 SYNCHRO ASSY. 1 6 21350 RETAINING WASHER 1 7 21319 RANGE GEAR 1 8 21365 NUT 1 9 21347 WASHER 1 10 17332 ROLL PIN 1 11 21352 BUSHING 2 12 21652 PIN 2 13 A5156 RANGE GEAR HUB 1 14 21360 SLIDING CLUTCH 1 15 21361 DEEP RANGE GEAR 1 16 4303359 AUXILIARY MAINSHAFT 1 17 21354 SPACER 1 18 21358 WASHER 1 19 5556503 BEARING 1 20 4302323 SLINGER 1 21 5568511 O RING 1 22 5501544 SPEEDOMETER ROTOR 1 23 4304653 DIRT SHIELD 1 24 5505543 OUTPUT FLANGE 1 25 4302321 OUTPUTSHAFT NUT 1 7
Group: CLUTCH ASSY. CLUTCH ASSY. 1 X81004M SCREW 6 2 3003307 FRONT BEARING COVER 1 3 14311 GASKET 1 4 4304724 OIL SEAL 1 5 22926 LOCK WASHER 2 6 90031 SCREW 2 7/16UNCX1.25 HEX HD 7 X3700 SPRING WASHER 2 8 3003303 SHAFT 1 9 997157X YOKE 1 10 3000831 SHAFT 1 11 14506 INSPECTION COVER 1 12 X8L509 SCREW 2 13 X8C1203M SCREW 2 14 X8C1204M SCREW 2 15 12815 BUSHING 4 16 4872 GREASE FITTING 2 17 3002078 CLUTCH HOUSING 1 WITH BUSHINGS 18 3000839 SCREW 1 19 1EM80 WASHER 2 20 3000840 NUT 1 21 22926 LOCK WASHER 1 22 19124 CIRCLIP 1 8
Group: COUNTERSHAFT ASSY. COUNTERSHAFT ASSY. 1 X71601M SCREW 2 2 1009608 RETAINER 2 3 19198 CIRCLIP 2 4 4306027 BEARING 2 5 1009519 DRIVE GEAR 2 COUNTERSHAFT 6 1009541 SLEEVE 4 7 1009520 3RD GEAR 2 COUNTERSHAFT 8 1009521 2ND GEAR 2 COUNTERSHAFT 9 1009522 1ST GEAR 2 COUNTERSHAFT 10 1009539 KEY 2 11 62511 ROLL PIN 2 12 X6E KEY 2 13 1009525 COUNTERSHAFT 1 RIGHT SIDE 14 4306029 BEARING 2 15 4302082 CIRCLIP 2 16 1009524 COUNTERSHAFT 1 LEFT SIDE 9
Group: CYLINDER HOUSING CYLINDER HOUSING 1 A7931 SHIFT YOKE ASSY. - 1 RANGE 2 A5160 SHIFT YOKE ASSY. - 1 DEEP RANGE 3 1010121 GASKET 1 4 1010107 CYLINDER HOUSING 1 5 14765 O RING 1 6 14344 PISTON O RING 1 7 1010162 PISTON 1 8 14345 PISTON O RING 1 9 X11010 NUT 1 10 85003 CONNECTOR 1 11 1010109 CYLINDER HOUSING 1 COVER 12 1009593 GASKET 1 13 1010127 RANGE SWITCH 1 14 X8C1035 SCREW & WASHER ASSY. 5 15 1010060 DETENT PLUG 1 16 15900 GASKET 1 17 1010141 SPRING COMPRESSION 1 18 1010140 DETENT PLUNGER 1 19 15719 PLUG 1 20 19974 PLUNGER 1 21 1010110 GASKET 1 22 X1803 NUT 1 23 4301348 O RING 1 24 4301320 PISTON 1 25 20423 O RING 1 26 14644 O RING 1 10
Group: ELECTRICAL HARNESS ELECTRICAL HARNESS 1 4305794 BRACKET 2 2 4305801 BRACKET 1 3 11665 CLAMP 1 4 1010267 ELECTRICAL HARNESS 1 11
Group: ELECTRNIC CONTROL UNIT ELECTRNIC CONTROL UNIT 1 3003289 WASHER 3 2 3003288 NUT 6 M6 3 3003308 BRACKET 1 4 X8C0611M BOLT 3 5 5533021 ELECTRONIC CONTROL 1 UNIT (ECU) 6 3003311 FASTNER 3 7 X3700 SPRING WASHER 3 12
Group: FRONT HOUSING FRONT HOUSING 1 4306208 GASKET 1 2 1010029 OIL DEFLECTOR 1 3 X81002M SCREW 6 4 3003304 COVER 1 5 4305309 GASKET 1 6 1010195 FRONT HOUSING 1 7 5575515 DOWEL 1 8 14373 DISC MAGNET 3 9 X81600M SCREW 2 10 18128 GUIDE PIN 2 11 1009587 FILLER / DRAIN PLUG 2 12 4305310 GASKET 1 13 4302809 PTO COVER 1 14 X81200M SCREW 8 15 X12802 PLUG 1 16 5577503 STUD 6 17 X11605M NUT 6 13
Group: INPUT SHAFT ASSY. / REVERSE IDLER INPUT SHAFT ASSY. / REVERSE IDLER 1 16980 CIRCLIP 1 2 4301417 BEARING 1 3 16463 SPACER 1 4 14750 CIRCLIP 1 5 1009512 MAIN DRIVE GEAR 1 6 3003306 INPUT SHAFT 1 7 16566 BUSHING 1 8 4303336 SNAP RING 4 9 1009580 REVERSE IDLER SHAFT 2 10 4302982 THRUST WASHER 4 11 4306028 NEEDLE ROLLER 2 BEARING 12 16757 REVERSE IDLER GEAR 2 14
Group: MAINSHAFT ASSY. MAINSHAFT ASSY. 1 1010030 MAINSHAFT 1 2 1009538 KEY 1 3 1009537 SYNCHRO CUP 4 4 A7716 SYNCHO ASSY. 2 5 1009550 SPACER 6 6 1009513 3RD GEAR MAINSHAFT 1 7 1009514 2ND GEAR MAINSHAFT 1 8 1009515 1ST GEAR MAINSHAFT 1 9 1009516 LOW GEAR MAINSHAFT 1 10 1009518 SLIDING CLUTCH 1 11 1009517 REVERSE GEAR 1 MAINSHAFT 12 1009540 WASHER 1 13 1009548 SPACER 1 14 1009549 CIRCLIP 1 15
Group: MASTER CONTROL VALVE MASTER CONTROL VALVE 1 3003341 MASTER CONTROL 1 COMPRISES ITEM 2 VALVE 2 84005 CONNECTOR 5 3 X9802 NUT 1 16
Group: NEUTRAL VALVE NEUTRAL VALVE 1 1010183 NEUTRAL VALVE 1 2 22526 O RING 1 3 12845 ELBOW 2 90 DEG 4 55539 AIR HOSE 1 5 X2014210 BREATHER 1 6 X80615 BOLT 2 7 55530 AIR HOSE 1 17
Group: REAR HOUSING REAR HOUSING 1 1009568 GASKET 1 2 1010223 REAR HOUSING 1 3 4305801 BRACKET 1 4 X8C1036M SCREW 17 5 1009668 CLAMP 2 6 X121207 PLUG 1 7 21452 SHIM 1 0.915 / 0.939 MM 7 21453 SHIM 1 0.991 / 1.016 MM 7 21454 SHIM 1 1.067 / 1.092 MM 7 21455 SHIM 1 1.143 / 1.168 MM 7 21457 SHIM 1 1.296 / 1.320 MM 7 21458 SHIM 1 1.372 / 1.397 MM 7 21459 SHIM 1 1.448 / 1.473 MM 7 21460 SHIM 1 1.524 / 1.549 MM 7 21461 SHIM 1 1.601 / 1.625 MM 7 21684 SHIM 1 1.677 / 1.701 MM 7 21685 SHIM 1 1.753 / 1.778 MM 7 23151 SHIM 1 2.540 / 2.553 MM 7 4302345 SHIM 1 0.838 / 0.863 8 4305978 GASKET 2 9 4302320 REAR COVER - 2 AUXILIARY COUNTERSHAFT 10 20815 LIFTING EYE 2 11 X81004M SCREW 2 12 X81003M SCREW 6 13 X80801M SCREW 1 14 A7449 SPEEDO SENSOR 1 15 14142 O RING 1 18
16 4302322 OIL SEAL 1 17 3003312 PLUG 1 18 X8C1043M SCREW 4 19 X8C1038M SCREW 2 20 3003062 OUTPUT BEARING 1 HOUSING 21 1009551 GASKET 1 22 21073 PLUG 1 23 X8C1038M SCREW 2 19
Group: SHIFT BAR HOUSING SHIFT BAR HOUSING 1 3003311 FASTNER 3 2 X8C1030M SCREW 11 3 15899 ACTUATOR PIN 2 4 17179 GASKET 1 5 22941 NEUTRAL SWITCH 1 6 20815 LIFTING EYE 3 7 X8C1036M SCREW 3 8 22940 REVERSE SWITCH 1 9 1010092 SHIFT BAR HOUSING 1 10 1009566 GASKET 1 11 X12405 PLUG 1 12 1009557 OIL DEFLECTOR 1 13 X80801M SCREW 2 20
Group: SOLENOID VALVE BY-PASS SOLENOID VALVE BY-PASS 1 55530 AIR HOSE 1 2 X8C0611M BOLT 3 3 12845 ELBOW 1 90 DEG 4 85003 CONNECTOR 1 5 1010079 SOLENOID VALVE BY- 1 PASS 6 14645 O RING 2 21
Group: YOKE ASSY. YOKE ASSY. 1 1010182 SHIFT YOKE LOW / 1 REVERSE 2 1009569 SCREW 4 3 1009556 PLUG 1 4 6392 SPRING 1 5 10019 DETENT PLUNGER 1 6 1010066 ACTUATOR PIN 2 7 1010063 SHIFT RAIL LOW / 1 REVERSE 8 X14800 BALL 1/2 3 9 15918 SPRING 3 10 X141200 BALL 2 11 1010064 SHIFT RAIL 1ST / 2ND 1 12 1010067 ACTUATOR PIN 2 13 1009631 SHIFT YOKE 1ST / 2ND 1 14 2770138 YOKE PAD 4 15 1009510 SHIFT YOKE 3RD / 4TH 1 16 1010065 SHIFT RAIL 3RD / 4TH 1 17 X80606M SCREW 1 18 1010068 PLUNGER - RANGE 1 INTERLOCK 19 1010193 ACTUATOR PIN 1 20 1010194 SPRING - ACTUATOR PIN 1 21 1009633 SHIFT BLOCK 3RD / 4TH 1 22 19790 DETENT PLUNGER 1 23 3003026 SPRING 1 24 19792 SPRING RETAINER 1 25 19793 CIRCLIP 1 22
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