200200200 OVERHAUL AND REPLACEMENT SCHEDULE The first overhaul or replacement must be performed not later than the recommended period. The condition of the item at the end of the first period can be used as a criteria for determining subsequent periods applicable to the individual airplane or fleet operation, provided the operator has an approved monitoring system. The time periods for inspections noted in this manual are based on average usage and average environmental conditions. SPECIAL CONDITIONS CAUTIONARY NOTICE Prior to performing maintenance on an engine or the Airframe, ALWAYS pull the starter control circuit breakers and the Landing Gear circuit breaker. This will remove power to the starter control as well as the igniter power relay and Landing Gear Control relay. Airplanes operated for Air Taxi, or other than normal operation, and airplanes operated in humid tropics, or cold and damp climates, etc., may need more frequent inspections for wear, corrosion and/or lack of lubrication. In these areas, periodic inspections should be performed until the operator can set his own inspection periods based on experience. NOTE The recommended periods do not constitute a guarantee the item will reach the period without malfunction as the aforementioned factors cannot be controlled by the manufacturer. Use only genuine Raytheon Aircraft Company or Raytheon Aircraft Company-approved parts obtained from Raytheon Aircraft Company-approved sources, in connection with the maintenance and repair of Raytheon Aircraft Company airplanes. Genuine Raytheon Aircraft Company parts are produced and inspected under rigorous procedures to insure airworthiness and suitability for use in Raytheon Aircraft Company airplane applications. Parts purchased from sources other than those approved by Raytheon Aircraft Company, even though outwardly identical in appearance, may not have had the required tests and inspections performed, may be different in fabrication techniques and materials, and may be dangerous when installed in an airplane. Salvaged airplane parts, reworked parts obtained from sources not approved by the Raytheon Aircraft Company or parts, components or structural assemblies, the service history of which is unknown or cannot be authenticated, may have been subjected to unacceptable stresses or temperatures or have other hidden damage, not discernible through routine visual or usual nondestructive testing techniques. This may render the part, component or structural assembly, even though originally manufactured by Raytheon Aircraft Company, unsuitable and unsafe for airplane use. Page 1 B21 Section 8 Aug 29/03
Raytheon Aircraft Company expressly disclaims any responsibility for malfunctions, failures, damage or injury caused by use of parts not authorized by the Raytheon Aircraft Company. Overhaul and Replacement Schedule NOTE All items not listed are to be overhauled or replaced on condition. items are to be overhauled or replaced if inspection reveals a potentially unsafe or unserviceable condition, if they are worn, inoperative, inaccurate, intermittent and not repairable through normal maintenance. Primarily items that are calender, cycle or hour limited are included in the following list. LANDING GEAR Brake Assembly Landing Gear Motor 1,000 hours Landing Gear Actuator P/N 35-810075-7 Landing Gear Actuator P/N 35-810075-13 4,000 hours Master Cylinder Main Gear Assembly (Leaking or collapsed struts that cannot be corrected by seal replacement will constitute the On condition requirement. Any pitting, corrosion, cracking, distortion or visible wear noted during the seal replacement will also constitute the requirement for an overhaul.) Nose Gear Assembly (Leaking or collapsed struts that cannot be corrected by seal replacement will constitute the On condition requirement. Any pitting, corrosion, cracking, distortion or visible wear noted during the seal replacement will also constitute the requirement for an overhaul.) Parking Brake Valve Retract Motor Brushes 500 hours or on condition Shimmy Damper 1,000 hours Shuttle Valve Assembly Wheels and Tires All Hoses Hoses carrying flammable liquids at engine overhaul, or every 5 years, whichever occurs first since the last replacement or delivery date of the airplane from the factory. All other hoses on condition. Nose Gear Retract Rod Rod-Ends (All) Page 2 Aug 29/03 Section 8 B21
Overhaul and Replacement Schedule (Continued) POWER PLANT NOTE A TBO (time between overhaul) recommendation is in no way to be construed as a warranty or engine life proration basis. The TBO recommendation is based on the projected time for most advantageous initial overhaul. The individual operator s experience may indicate a departure in either direction from the recommended TBO for the particular operation. Standby Generator 1,500 hours *Engine (E-185 series, E-225 Series, O-470 series and 1,500 hours IO-470 series) *Engine (IO-520 series) 1,700 hours *Engine (TSIO-520 series) 1,400 hours *Reference Teledyne Continental Motors Corporation Service Information Letter SIL 98-9 or subsequent. Engine Controls Engine Vibration Isolator Mounts Engine change or on condition Exhaust System Oil Cooler, replace if contaminated Air Pressure Pump Airborne Pumps - refer to Airborne Replacement Schedule SI 300-17 or subsequent. See Supplier Data CAUTION at the end of this section. Aero Accessories Pumps Part Number AA442CW - replace at 500 hours time-of-operation. Aero Accessories Pump Part Number AA216CW - Replace at 1200 hours time-of-operation. Standby Air Pressure Pump Airborne Pumps - refer to Airborne Replacement Schedule SI 300-17 or subsequent except hours are to be pump operation time. See Supplier Data CAUTION at the end of this section. Aero Accessories Pump Part Number AA216CW - Replace at 1200 hours time-of-operation. Propeller (Beech 215 series) At engine overhaul or at engine failure but not to exceed 1500 hours Propeller (Beech 278 series) At engine overhaul or at engine failure but not to exceed 1500 hours Propeller (Hartzell) Refer to the latest revision of Hartzell Service Letter HC- SL-61-61 for TBO Propeller (McCauley) Refer to the latest revision of McCauley Service Bulletin 137 Propeller Controls Page 3 B21 Section 8 Aug 29/03
Overhaul and Replacement Schedule (Continued) POWER PLANT (Continued) Propeller Governor (Electric) Propeller Governor (Hydraulic) Starter Vacuum Pumps All Hoses Engine Air Filter Engine Baffle Seals Main Engine Fuel Pump (TRW or Thompson Model TF1900) 600 hours At engine overhaul or on condition but not to exceed 1,500 hours Inspect at engine overhaul, overhaul or replace on condition 1,200 hours Hoses carrying flammable liquids at engine overhaul or every 5 years, whichever occurs first since the last replacement or delivery date of the airplane from the factory; all other hoses on condition Clean every 50 hours of operation (10 times max.). Replace every 500 hours or 1 year, whichever occurs first. Replace as necessary or every 10 years of service. Overhaul every 900 hours. Refer to TRW Service Bulletin ESD 182D or subsequent. FLAPS AND FLIGHT CONTROLS Trim Tab Actuator Flap Flexible Shaft Flap Gearbox Flap Motor and Drives Flap Motor Brushes Flap Actuator FUEL SYSTEM Fuel Cells Fuel Boost Pump Fuel Cell Drain Valve Fuel Selector Valve Fuel System Check Valves Wing Fuel Quantity Transmitters. (If fuel reservoir is installed, inspect foam insert material for deterioration.) Replace foam insert material every 10 years. Overhaul every 10 years Page 4 Aug 29/03 Section 8 B21
Overhaul and Replacement Schedule (Continued) FUEL SYSTEM (Continued) All Hoses Hoses carrying flammable liquids at engine overhaul or every 5 years, whichever occurs first since the last replacement or delivery of the airplane from the factory; all other hoses on condition INSTRUMENTS Altimeter Air Pressure Regulator Valve Pressure System Filter (In-line and Intake) Airspeed Indicator Attitude Gyro Clock Directional Gyro Flap Position Indicator Free Air Temperature Indicator Fuel Flow Gage Gyro Horizon Gyro Filter Gyro Filter (Pressure System) Gyro Pressure Gage Manifold Pressure Rate-Of-Climb Suction Gage Turn and Bank Indicator Tachometer Standby Pressure System Filters (In-line and Intake) All Hoses Every 24 months per FAA directive (inspect and calibrate) Refer to Parker-Hannifin Airborne Service Letter 59 or subsequent. See Supplier Data CAUTION at the end of this section. 300 hours Refer to Parker-Hannifin Airborne Service Letter 59 or subsequent except hours are to be pump operation time. See Supplier Data CAUTION at the end of this section. Page 5 B21 Section 8 Aug 29/03
Overhaul and Replacement Schedule (Continued) ELECTRICAL SYSTEM Alternator Battery Master Relay Generator Voltage Regulator All Other Relays Flares (if installed) Landing Gear Dynamic Brake Relay Propeller Control Relay Starter Relay Standby Generator (14 volt) Magneto (Bendix & Teledyne Continental Motors (TCM)) Return to manufacturer for inspection and renovation every 36 months 1,500 hours Engine overhaul or every four years, whichever comes first. Refer to TCM Service Bulletin 643. STRUCTURE Wing-Attach Bolts (4 each side) Replace 10 years after initial inspection or on condition. Refer to Section 4. MISCELLANEOUS Seat Belts or Shoulder Harnesses Cabin Heating and Ventilating Ducts Cabin Heating Exchanger (Heater Muffler) Hand Fire Extinguisher Oxygen Cylinder (22.0 cu. ft., Standard Weight) ICC 3AA 1800 Oxygen Cylinder (49.2 and 65.5 cu. ft., Lightweight) ICC 3HT 1850) Oxygen Regulator Air Conditioner Filter Air Conditioner Compressor Inspect every 12 months, replace on condition Inspect every 12 months or on condition Inspect every 12 months, recharge as necessary Hydrostatically test every 5 years (ICC regulation) Hydrostatically test every 3 years (ICC regulation). Replace every 24 years or 4,380 refills, whichever occurs first. With particular attention to throttle response, smooth power and oil consumption, a qualified certified mechanic must determine that the engine is operating normally at the time of each periodic inspection. Page 6 Aug 29/03 Section 8 B21
Supplier Data is subject to change. Users of this manual should refer to the Parker-Hannifin website (www.parker.com/airborne) for the latest information regarding Parker-Hannifin Airborne components. Page 7 B21 Section 8 Aug 29/03