ACM SERIES Pneumatic Actuators ATEX ACHEM Controls Add: North Service Road #., Oakville, Ontario Canada Phone: --34 Cell: 0--004 E-mail: Kevin.armstrong@achemgroup.com www.achemgroup.com Skype: achemkevin www.achemgroup.com
Double Acting (R-closed) Operating Principle A B A B By supplying air to Port B, pressure is applied to the outside chamber and drives the dual pistons inward. The action causes the pinion to turn clockwise while the air is being exhausted from Port A. By supplying air to Port A, pressure is applied to the center chamber and forces the dual pistons outward. Linear piston force is transferred via gear racks to the pinion gear, causing the pinion to turn counterclockwise while the air is being exhausted from Port B. Spring Return (R-closed, fail closed) A B A B Upon loss of air pressure, the stored energy in the compressed springs forces the pistons inwards producing rotary motion with exhaust air exiting at Port A. This "fail safe" position is held by spring force until air pressure reapplied to Port A. By supplying air to Port A, pressure is applied to the center chamber, forcing the dual pistons outward, compressing the springs in the outside chambers to produce a counterclockwise rotation. Exhaust air exits at Port B. Stroke Adjustment: Stroke Adjustment: Pinion stops allow ± adjustment at 0 and 0. Installation of Springs for Spring Return Actuator Springs Springs Springs Springs Springs 0 Springs Springs Springs Even spring set is recommended for high cycle application. www.achemgroup.com
Materials and Structure Indicator - Position indicator with NAMUR is convenient for mounting accessories such as limit switch box, positioner and so on. Pinion -Fully conform to the latest standards of ISO,DIN333,NAMUR.The dimensions can be customized and the stainless steel is available. 3 Actuator body - The extruded aluminum alloy ASTM00 body can be treated with hard anodized, powder polyester painted (different colors is available such as blue, orange, yellow etc). 3 4 4 3 3 4 4 caps - Die-casting aluminum powder polyester painted in different colors. Pistons - The twin rack pistons are made from die-casting aluminum treated with hard anodized. Travel adjustment - The two independent external travel stop bolts allow ± adjustment at the positions of 0 and 0. High performance springs - Preloaded coating springs are made from the high quality material for longer cycle life and resistant to corrosion. Bearings & guides - Made from low friction, longlife compound material, to avoid the direct contact between metals. The maintenance and 0 3 4 0 Insert (Optional) O-rings NBR rubber o-rings provide trouble-free operation at standard temperature ranges. For high and low temperature, viton or silicone is used. replacement are easy and convenient. No. Part Description Qty. Material No. Description Qty. Material 3 4 0 3 4 Indicator Cap Screw Position Indicator Pinion Snap Ring Thrust Washer Thrust Bwaring Body Pistion Guide O-ring (Pinion Top) Bearing (Pinion Top) Inside Washer Cam Pinion (Drive Shaft) Bearing (Pinion Bottom) O-ring (Pinion Bottom) Plastic / Stainless Steel Plastic (ABS) Polyoxymethylene (Delrin) Hard Anodized Aluminum Polyoxymethylene (Delrin) NBR Polyoxymethylene (Delrin) Polyoxymethylene (Delrin) Alloy Steel / ASTM 04 Nickel Plated Alloy / ASTM 04 Polyoxymethylene (Delrin) NBR 0 3 4 Spring (Cartridge) Bearing (Piston) O-ring (Piston) Piston Plug O-ring (Adjust Screw) Stop Nut (Adjust Screw) Adjust Screw Adjust Screw Adjust Screw Nut O-ring ( Cap) Cap Cap Screw Adaptor 0~ High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum NBR NBR NBR Die-Casting Aluminum Powder metal www.achemgroup.com
Dimensional drawings Dimensions 0. 0.4 0. 4-Mx 0.4 NPT /4-0UNCx0.4 (M).. NPT. /4 NPT NAMUR for ACM-40~ACM-40 Dimensional tables / NPT NAMUR for ACM-0 Unit: inch Model A B C D E G H I * J* K* L* M N Z ACM-40 3...44.3.0 0..4 (F03). (F0) Mx /4-0UNCx0.4 (M) 0.43 0. 4. ACM- 3..3.3. 0..4 (F03). (F0) Mx /4-0UNCx0.4 (M) 0.43 0.. ACM-3 3..4. 3.44.3 0.. (F0). (F0) /4-0UNCx0.4 (M) / -UNCx0. (M) 0. 0.. ACM- 3...0 3. 3. 0.. (F0). (F0) /4-0UNCx0.4 (M) / -UNCx0. (M) 0. 0..4 ACM-3 3...4 4. 3. 0.. (F0). (F0) /4-0UNCx0.4 (M) / -UNCx0. (M) 0. 0.3.03 ACM- 3...40 4. 3. 0.. (F0). (F0) /4-0UNCx0.4 (M) / -UNCx0. (M) 0. 0.3 0.3 ACM-0 3....4 4.3 0.. (F0) 4.0 (F0) / -UNCx0. (M) 3/ -UNCx0.3 (M0) 0..0 0. ACM- 3...3.0.0 0.. (F0) 4.0 (F0) / -UNCx0. (M) 3/ -UNCx0.3 (M0) 0..0. ACM-40 3.. 3.03..4 0. 4.0 (F0) 4. (F) 3/ -UNCx0.3 (M0) / -3UNCx0. (M).0..3 ACM-0 3. 3.43 3.43.. 0. 4.0 (F0) 4. (F) 3/ -UNCx0.3 (M0) / -3UNCx0. (M).0..03 ACM-0. 4.0 4.0.0.44. (F4) / -UNCx (M).4. 0. ACM-0. 4.4 4.4 0.04.3. (F4) / -UNCx (M).4. 0.4 ACM-40....3..4 (F) 3/4-0UNCx (M0).. 3.0 ACM-0....3 0..4 (F) 3/4-0UNCx (M0)...43 * Dimesion may be an ISO or rectangular metric pattern (in mm) as shown. www.achemgroup.com 3
Dimensional drawings for ACM-300 Dimensions x3/4-0uncx 4 Ø.4 Ø.4 F. Ø3..4 -/"NPT.3. 3. 4..4... 0. 0.. -/"NPT /4-0UNCx0.4 (M). 3. www.achemgroup.com 4
Dimensional drawings for ACM-30 Dimensions x/ - UNCx.. Ø0 F Ø.4(F) 4 4x3/4-0UNCx.. Ø3. 3.3 -/"NPT.3.0 4..4 34..0.0. 0. 0.. -/"NPT /4-0UNCx0.4 (M).. www.achemgroup.com
Dimensional drawings for ACM-400 Dimensions. DEEP.3 -M DEEP. DEEP.3 4-M0 DEEP Ø. Ø0 Ø3. 4. NAMUR G/.3. 3. 0. 0.. 0...0 0. 0.0 -G/ DEEP -M DEEP 0. 3. www.achemgr oup.com
Spring Return Actuators Output Torque (lbf-in) Technical Data Spring Return Torque Curve Torque Air Stroke Torque Spring Stroke Operating Conditions 0 0 0 0 Operating Media: Dry and lubricated air, or non-corrosive gas. The maximun particle diameter must be less than 30 m. Air Supply Pressure: The minimum supply pressure is 3 psig. The maximum supply pressure is 0 psig. Operating Temperature: Standard (NBR O-ring): -4 F to F. Low Temperature (Silicone O-ring): -30 F to F. High Temperature (Viton O-ring): F to 300 F. Cold Temperature (LNBR + Silica O-ring): - F to F. Air Pressure (PSI) Actuator Type ACM-SR ACM-3SR ACM-SR ACM-3SR ACM-SR Spring No. 0 0 0 0 0 Output Air to Spring 3 44 3 0 0 34 43 3 0 0 0 0 3 0 3 4 4 4 0 3 3 3 4 3 33 0 3 3 4 3 30 30 0 40 0 4 4 3 0 3 4 34 3 3 4 43 4 04 44 3 3 33 303 4 0 4 4 3 3 4 3 0 3 4 0 3 0 0 3 3 0 4 4 434 33 3 0 4 0 0 4 0 3 3 0 0 33 33 3 0 4 40 44 43 3 3 0 44 03 0 4 3 4 3 0 0 3 3 3 44 40 3 3 4 0 34 3 4 30 3 44 3 0 4 4 3 34 34 3 30 0 4 44 03 3 03 3 0 0 3 3 30 0 0 4 4 34 344 0 30 4 0 3 3 343 330 3 30 4 43 43 4 3 4 4 3 0 0 43 0 4 3 0 304 4 4 3 3 340 33 4 0 4 3 4 00 3 3 33 3 3 04 4 30 0 4 44 0 33 3 43 4 40 0 0 Spring Return Output 0 0 3 4 03 4 0 0 3 30 04 44 3 3 40 44 4 304 3 4 4 4 0 30 3 44 0 0 3 0 33 4 3 3 0 0 4 40 4 0 30 33 0 4 330 3 43 4 4 www.achemgr oup.com
ACM SERIES Pneumatic Actuators Spring Return Actuators Output Torque (lbf-in) Technical Data Spring Return output Output Air to Spring Spring No. Actuator Type Air Pressure (PSI) ACM-0SR ACM-SR ACM-40SR ACM-0SR ACM-0SR ACM-0SR ACM-40SR 3 44 3 0 4 3 340 4 40 33 3 0 40 3 3 4 30 34 4 4 40 3434 0 4 4 33 0 3 33 4 0 30 4 4 4 3 3 33 3 0 03 3 33 3 4 44 3 3 33 440 44 34 3 4 34 4 03 3 443 0 3 4 4 33 4 300 30 34 30 43 334 3 0 34 0 30 4 03 4 0 4 0 34 33 4 3 4 3 40 04 400 434 3 3 4 00 3 03 44 3 0 3 3 4 44 3 00 4 4 3 434 04 4 43 4 4 30 0 4 44 300 3 0 04 3 40 403 333 3 0 4 3 0 0 03 4 4 4 30 04 0 4 0 440 4 3 3 34 3 3 3 3 3 34 30 04 4 30 4 40 4 04 03 3 40 3 0 04 40 30 4 0 3 0 4 3 4 044 33 330 0 3 40 34 03 44 34 33 0 3 03 30 04 43 300 43 0 40 30 3 04 3 3 4 33 3 30 0 43 44 434 40 40 40 04 03 4 4 4 3 30 444 0 0 3 40 33 000 4 0 4 344 33 300 3 33 4 4 43 4 0 3 04 03 030 4 00 44 4 43 3 3 0 000 40 330 3 30 34 00 3 034 000 4 3 3 0 03 0 4 3 4 00 00 000 443 34 34 300 3 4 44 4 3 0 0 0 0 0 04 4 0 40 3 0 403 304 04 4 3 443 43 43 43 4 00 4 4 04 3 340 3 4 3 0 30 340 330 34 4 4 04 4 0 43 0 43 44 4 0 33 3 44 04 0 40 4 43 3 0 0 0 3 3 3 3 3 4 3 4 4 0 4 4 3 3 340 34 44 434 340 34 43 4 3 4 3 43 0 0 4 43 3 0 4 04 3 4 0 4 30 3 4 4 3 0 3 03 3 4 44 4 3 4 4 33 3 404 44 3 34 33 43 430 40 0 333 403 40 3 04 3 0 403 4 33 0 0 0 0 0 0 0 0 0 www.achemgr oup.com
Spring Return Actuators Output Torque (lbf-in) Air Pressure (PSI) Spring Actuator Type No. ACM-0SR 0 ACM-300SR 0 ACM-30SR ACM-400SR 0 0 3 4 00 0 33 34 43 4 34 Double Acting Actuators Output Torque (lbf-in) Technical Data Output Air to Spring 3 44 3 0 4 44 3 4 43 3 3 4 33 0 03 4 00 4 4 40 43 44 3 040 34 04 4 44 3 0 0 4 400 4 4 34 34400 30 3 33 3 0 40 030 3 0 3 03 0 0 3 0 3 4 44 400 043 40 33 303 4 0 44 433 404 340 304 3330 33 3 44 33 0 03 44 04 0 33 04 03 3 033 3 4 34 4 3 33 33 4 3 0 0 3 40 3 3 3 3 3 04 4 03 4 444 3 33 44 4 43 3 40 30 33 04 43 3 3334 4 00 33 3 3 33 434 3 343 3003 40 43 4304 4 43 0 30 33 03 34 4 43 33 3 33 30 433 44 4044 30 30 30 3 3 3 3 03 30 4 4 3 3 4 0 4 334 30 440 440 400 4 40 4 00 Spring Return output 34 4 34 33 33 3 0 3 343 00 0 34 04 0 0 40 303 334 34 4 34 3 34 400 430 433 0 4 4 4 30 3 04 0 4 3 04 033 30 44 0 03 4 4 3 3 04 44 44 004 3 0 30 3 344 3 MODEL ACM-40DA ACM-DA ACM-3DA ACM-DA ACM-3DA ACM-DA ACM-0DA ACM-DA ACM-40DA ACM-0DA ACM-0DA ACM-0DA ACM-40DA ACM-0DA ACM-300DA ACM-30DA ACM-400DA Air Pressure (Psig) 3 44 3 0 0 3 4 4 0 4 0 4 4 4 4 0 33 3 3 4 3 3 444 4 33 34 4 4 4 3 33 0 4 0 3 3 0 3 43 0 04 34 0 33 0 44 4 30 3 0 30 340 34 4 440 04 43 33 40 44 03 40 4 40 0 34 4 4 03 30 34 0 03 4 04 4 4 40 34 4 0 3 34 0 043 33 43 4 00 3 0 4 30 33 440 340 0 3033 33 34 40 4 40 334 4044 40 0 0 03 0 0 300 433 3 43 03 43 44 00 Double Acting Torque Curve Torque 0 0 www.achemgr oup.com
Weight (lbs) Technical Data MODEL ACM-DA ACM-SR 40 3 3 0 40 0 0 0 40 0 300 30 400 3 4 0 3 0 44 3 43 3 3 3 3 0 3 3 344 Maximum Air Consumption (L) Per Stroke Model Action OPEN CLOSED 3 3 0 40 0 0 0 40 0 300 30 400 0. 0. 0.3 0.43 0.4 0... 3.4.4... 3. 3.. 0. 0.3 0.34 0.4 0.3.3 3. 4... 3.4. 4.3 Actuator Cycle Speed (sec.) Action Model 3 3 0 40 0 0 0 40 0 300 30 400 OPEN DA SR 0.3. 0.. 0.4.4 0.3.3 0. 3.0.3 3.. 4.3. 4.. 4.4 3.4.3 4.3..33.3.4 4. 4.. 3.. CLOSED DA SR 0. 0.3 0. 0.44 0. 0. 0.3 0. 0.4.3 0..4.0.. 3.3. 4. 3.4. 4..4 4.4 0..4.4 3..4 3. Interface Specification Drive and Flange to ISO configuration for easy direct mount onto a valve or connection with standardized mounting hardware. The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner. Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve. www.achemgr oup.com 0
Operating Conditions Remove any manual opening device from the valve, leaving the valve stem clear. Make sure that the shape of the stem fit the actuator output and that the rotation is not hindered in any way. Mount the actuator onto the valve, certaining it well on the stem. Make sure that the rotation direction is correct, in any case do not insert your hands inside the valve. We strongly suggest checking the cleanness of the air-supply pipes, especially when the plant is not provided with filters. A spacer between actuator and valve will be necessary with fluids at high temperature. Maintenance.It is recommended that periodic checks be performed to make sure that all fasteners remain tight..the actuator is supplied ready-lubricated no further lubrication is required. If lubrication is deemed necessary, use EP- grease. 3.Under certain working conditions (heavy duty, non-compatible operating media or abnormal operating conditions)internal seals should be checked periodically and replaced when necessary. 4.On spring return actuators, spring fatigue may set in requiring the replacement of springs. Spring should always be replaced in full sets. NOTE If an actuator is properly assembled and used, it will be maintenance free, as it has been lubricated enough to last a normal working life under normal working conditions. Should it get necessary to replace its seals, we suggest turning to our company where the product will be overhauled first, and then tested. On request, our company will be willing to provide its customers with kits and instructions. www.achemgr oup.com