LB400B RD400B SD400B TD400B MATERIAL LIST (Covering Part Numbers 05194, 05275, 05276, 05278) PACR WINCH DIVISION P.O. BOX 547 BROKEN ARROW, OK U.S.A. 74013 PHONE (918) 251-8511 FAX (918) 259-1575 www.paccarwinch.com LIT 2302 8/2006 Printed in U.S.A. Copyright 2006 PACCAR Winch Division All rights reserved.
FORWARD Read and understand this entire publication before operating or servicing your BRADEN Drive Unit. Retain this manual for future reference. The following service illustrations have been prepared to provide assembly, disassembly and maintenance information for the drive units covered in this publication. It is suggested that before doing any work on these units, all assembly and disassembly instructions should be read and understood. Some illustrations in this manual may show details or attachments which may be different from your drive. Also, some components may be removed for illustrative purposes. Continuing product improvement may cause changes in your winch which may not be included in this manual. When a question arises regarding your winch or this manual, contact your nearest BRADEN/GEARMATIC dealer or the factory Service Department at 918-251-8511, Monday - Friday, inquiries. EXPLANATION OF MODEL NUMBER LB 400 B - 157 LIFT BOAT DRIVE MAX RATING DESIGN MODEL GEAR RATIO LB DESIGNATES DRIVE TYPE (RD=RIGHT ANGLE DRIVE, SD=SWING DRIVE, TD=TRACK DRIVE) 400 DESIGNATES 400,000 IN. LB. ROTATED FORCE B DESIGNATES THE MODEL SERIES RELATING TO DESIGN CHANGES 157 DESIGNATES TOTAL GEAR REDUCTION RECOMMENDED PLANETARY GEAR OIL PREVAILING AMBIENT TEMPERATURE o F -40-30 -20-10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 o F EXXON SPARTAN EP220 OR EQUIVALENT AGMA 5 EP, ISO VG 220 EXXON SPARTAN EP150 OR EQUIVALENT AGMA 4 EP, ISO VG 150 MOBILGEAR SHC 150 or 220 SYNTHETIC OR EQUIVALENT o C -40-30 -20-10 0 10 20 30 40 50 o C i NOTE: SHADED TEMPERATURE RANGE IN THE CHART ABOVE NOT RECOMMENDED FOR SEVERE APPLICATIONS SUCH AS: OFFSHORE CRANES, SUSTAINED FAST DUTY CYCLES OR FREQUENT LIFTING. Texaco Meropa 150, previously used as factory fill, may no longer be widely available due to current market conditions. As of mid-year 2002, planetary hoists are factory filled with Exxon Spartan EP150, or equivalent. The chart below relates the Texaco products to 4 currently available oils. Consult your oil supplier for other equivalent oils if required. Texaco Exxon Mobil Shell Chevron Meropa 150 Meropa 220 Spartan EP 150 Mobilgear 629 Omala 150 Spartan EP 220 Mobilgear 630 Omala 220 Gear Compounds EP 150 Gear Compounds EP 220 1 9/2002
WINCH HOUSING AND OUTPUT ASSEMBLY LB400B - 05194 2
WINCH HOUSING AND OUTPUT ASSEMBLY LB400B - 05194 ITEM # PART # DESCRIPTION QTY PAGE 100 28756 PROTECTOR (SHIPPING PLUG) 1-102 103880 GEAR, SUN 1-103 102323 GEAR, SUN 1-104 28728 WASHER, THRUST 1-105 103854 ADAPTER, MOTOR 1-107 70117 PLUG 3-112 27683 CAPSCREW 12-114 11024 LOCKWASHER (5/16 - Split) 12-123 102423 LOCKWASHER (5/8 Split) 32-124 72563 CAPSCREW (5/8-11 X 2 GD8) 32-129 26868 REDUCER STR THD ADAPTER 1-137 101291 PROTECTOR SAE "C" 1-139 72801 O-RING 1-141 10330 O-RING 1-151 21520 CAPSCREW (5/8-11 X 1 GD8) 2-154 18062 RELIEF VALVE 7.5-15 PSI 1-164 102408 GEAR, FINAL SUN 1-165 103874 GEAR, RING 1-169 25016 O-RING 1-173 29028 SHIPPING CAP & PLUG 1-200 83079 PLANETARY CARRIER SUB-ASSY 1 13 300 83080 PLANETARY CARRIER SUB-ASSY 1 14 400 82780 FINAL PLANETARY CARRIER SUB-ASSY 1 15 500 83073 OUTPUT SUB-ASSY 1-533 18047 GREASE FITTING (NOT SHOWN) 1-534 103847 BRACKET, OUTPUT 1-553 28751 RING, INTERNAL RETAINING 1-555 29105 SEAL, LIP 1-556 28743 SEAL CARRIER 1-557 28949 O-RING 1-558 28929 BEARING 1-559 28750 RING, EXTERNAL RETAINING 1-560 28755 SPACER 1-561 28746 SEAL, LIP 1-562 28748 BUSHING 1-572 103855 ADAPTER, OUTPUT 1-3
WINCH HOUSING ASSEMBLY RD400B - 05275 4
WINCH HOUSING ASSEMBLY RD400B - 05275 ITEM # PART # DESCRIPTION QTY PAGE 102 104374 SUN GEAR 1-103 102429 SECONDARY SUN GEAR 1-104 28728 THRUST WASHER 1-105 103854 MOTOR ADAPTER 1-107 104292 MAGNETIC PLUG, SAE -8 HEXHD 4-112 27683 CAPSCREW (5/16-18 X 1 1/4 GD8) 12-114 11024 LOCKWASHER (5/16) 12-123 100052 HARDENED WASHER 23-124 100051 CAPSCREW (5/8-11 X 2 1/4 GD8) 23-129 26868 REDUCER STR THD ADAPTER 1-134 28777 OUTPUT COVER 1-137 101291 PROTECTOR SAE "C" 1-138 72215 MAGNETIC PIPE PLUG (50530) 1-139 72111 O-RING 1-141 10330 O-RING 1-151 21520 CAPSCREW (5/8-11 X 1 GD8) 2-154 18062 RELIEF VALVE 1-161 28746 LIP SEAL 1-162 28748 BUSHING 1-164 102408 FINAL SUN GEAR 1-165 104281 RING GEAR 1-169 25016 O-RING 1-172 104279 OUTPUT ADAPTER 1-179 24506 RETAINING RING 1-200 83160 PRIMARY PLANETARY CARRIER SUB-ASSY 1 13 300 82809 SECONDARY PLANETARY CARRIER SUB-ASSY 1 14 400 82780 FINAL PLANETARY CARRIER SUB-ASSY 1 15 5
WINCH HOUSING ASSEMBLY SD400B - D05276 6
WINCH HOUSING ASSEMBLY SD400B - 05276 ITEM # PART # DESCRIPTION QTY PAGE 102 104397 SUN GEAR 1-112 27683 CAPSCREW (5/16-18 X 1 1/4 GD8) 9-114 11024 LOCKWASHER (5/16) 9-123 100052 HARDENED WASHER 23-124 72563 CAPSCREW (5/8-11 X 2 GD8) 23-138 104292 MAGNETIC PLUG (SAE-8 HEXHD) 1-139 72111 O-RING 1-161 28746 LIP SEAL 2-162 28748 BUSHING 1-164 102408 FINAL SUN GEAR 1-165 104281 RING GEAR 1-169 25016 O-RING 1-172 104280 OUTPUT ADAPTER 1-180 76381 NAMEPLATE, GH5, PD5 WINCHES (NS) 1-181 11842 DRIVE SCREW (NS) 4-198 100871 SEAL CARRIER 1-199 72109 O-RING 1-300 83080 PLANETARY CARRIER SUB-ASSY 1 14 400 82780 FINAL PLANET CARRIER SUB-ASSY 1 15 533 18047 GREASE FITTING 2-534 100868 SWING HOUSING 1-591 100884 GREASE RETAINER 1-592 100887 BEARING CONE (6.00) 1-593 100888 BEARING CUP (8.75) 1-594 100869 SWING SHAFT 1-595 100890 BEARING CONE (4.13) 1-596 100889 BEARING CUT (7.13) 1-597 100891 CLAMP NUT 1-600 83174 INPUT ASSY 1 7 7
WINCH INPUT HOUSING ASSEMBLY SD400B - 83174 INPUT SIDE VIEW OUTPUT SIDE VIEW 8
WINCH INPUT HOUSING ASSEMBLY SD400B - 83174 ITEM # PART # DESCRIPTION QTY 605 104353 INPUT HOUSING 1 625 21036 DISC-FRICTION 8 626 21029 DISC-BRAKE 9 627 28828 O-RING BACK-UP 1 628 289830 O-RING 1 630 76545 DIE SPRING 12 631 28780 PISTON 1 637 101291 PROTECTOR SAE "C" 1 638 104292 MAGNETIC PLUG, SAE -8 HEXHD (NS) 3 640 100879 MOTOR SUPPORT 1 641 10330 O-RING 1 642 40225 BULL GEAR 1 643 26394 RETAINER PLATE 1 644 26395 CAPSCREW (7/16-14 X 1 GD8) 3 645 94058 SOFT STEEL WIRE (.035) (NS) 0.5 647 29955 O-RING 1 648 29247 BULL GEAR SHAFT 1 649 100825 BRAKE CYLINDER 1 650 25108 O-RING 1 651 21520 CAPSCREW (5/8-11 X 1 GD8) 2 652 11026 LOCKWASHER (1/2) 8 653 103314 CAPSCREW (7/16-14 X 1 GD8) 8 654 10074 RELIEF VALVE (1-5 PSI) 1 655 104284 PINION 1 656 27446 BEARING CONE 1 657 27445 BEARING CUP 1 658 26393 BEARING ASSY 1 659 29252 BEARING CONE 1 660 69783 BEARING CUP (15333) 1 676 25403 SHIPPING PLUG HYD (NS) 1 677 27468 SHIM (.003) 1 678 27469 SHIM (.005) 2 679 27470 SHIM (.015) 2 682 29373 SHIM (.030) 1 683 29343 WAVE SPRING 8 684 29638 SPACER 1 685 28829 SEAL 1 686 25818 CAPSCREW (1/2-13 X 1 1/4 GD8) 8 687 11026 LOCKWASHER (1/2) 8 688 100880 BRAKE COUPLING 1 690 11954 SNAP RING 1 9
WINCH HOUSING ASSEMBLY TD400B - 05278 10
WINCH HOUSING ASSEMBLY TD400B - 05278 ITEM # PART # DESCRIPTION QTY PAGE 101 102322 THRUST BUTTON 1-102 104334 PRIMARY SUN GEAR 1-103 102429 SECONDARY SUN GEAR 1-104 28728 THRUST WASHER 1-105 101956 COVER 1-107 32411 O-RING FLUSH PLUG 16496-8 2-112 29575 CAPSCREW (5/16-18 X 1 1/4 GD5) 12-123 102355 H1 COLLAR LOCKWASHER 32-124 102336 CAPSCREW (5/8-11 X 3 3/4 GD8) 32-129 26868 REDUCER STR THD ADAPTER 1-133 102151 METAL FACE SEAL 1-134 102506 MOTOR SUPPORT 1-135 101044 CUP BEARING 2-136 101045 BEARING CONE 2-138 22357 O-RING 1-139 72112 O-RING 1-140 28739 MOTOR ADAPTER 1-141 10052 O-RING 2-143 24506 RETAINING RING 1-150 104324 BRAKE COUPLING 1-151 13444 NUT-HEX 2-154 10074 RELIEF VALVE 1-158 26122 BALL BEARING 1-160 102290 SPLIT RING 1-161 104283 BEARING CARRIER 1-163 104344 SHAFT 1-164 102408 FINAL SUN GEAR 1-165 102266 RING GEAR 1-177 13435 LOCKWASHER (3/4) 4-178 29890 STUD 4-182 101243 PROTECTOR SAE "D" 1-185 103317 O-RING 1-186 11791 NUT-JAM 2-200 83160 PRIMARY PLANET CARRIER SUB-ASSY 1 13 300 82809 SECONDARY PLANET CARRIER SUB-ASSY 1 14 400 82780 FINAL PLANETARY CARRIER SUB-ASSY 1 15 500 83181 BRAKE ASSEMBLY 1 11 11
WINCH BRAKE ASSEMBLY TD400B - 83181 BRAKE ASSEMBLY ITEM # PART # DESCRIPTION QTY 501 83182 SPRAG CLUTCH ASSEMBLY 1 502 104138 FRICTION DISC 9 503 102954 BRAKE DISC 12 506 102271 O-RING 3 507 102272 BACK-UP RING 2 508 103884 MOTOR ADAPTER 1 509 100030 PISTON 1 510 103850 PRESSURE PLATE 1 511 40066 BRAKE HOUSING 1 512 27444 DIE SPRING 12 513 27367 BUSHING 1 516 25403 SHIPPING PLUG HYD (NS) 1 517 11026 LOCKWASHER (1/2) 8 518 104322 CAPSCREW (1/2-13 X 1 1/2 GD8) 8 519 52998 SPRING SEPARATOR 1 521 11310 SHFTR FORK SPRING MU-143S 3 523 27472 BLEEDER FITTING (NS) 1 527 72215 PIPE PLUG-MAGNETIC 50530 2 533 103882 INTERNAL RETAINING RING 1 534 100032 O-RING 1 535 100033 BACK-UP RING 1 12
SPRAG CLUTCH ASSEMBLY TD400B - 83182 SPRAG CLUTCH ASSEMBLY ITEM # PART # DESCRIPTION QTY 1 NSS BRAKE SHAFT (D-D BRAKE) 1 49 NSS OUTER RACE 1 52 NSS OVERRUNNING CLUTCH 1 53 103104 BALL BEARING 2 54 103110 RETAINING RING 2 * NNS = Not Serviced Separately 13
PRIMARY PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, TD400B - 83079, 83160 PRIMARY PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY QTY 83079 83160 206 101921 PRIMARY PLANET PIN 3 208 102324 THRUST WASHER 6 209 102325 ROLLER BEARING 45 210 102396 PLANET GEAR 3 104333 PLANET GEAR 3 211 28734 INTERNAL RETAINING RING 3 271 102744 PLANET CARRIER 1 104339 PLANET CARRIER 1 14
SECONDARY PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, SD400B, TD400B - 82809, 83080 SECONDARY PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY QTY 82809 83080 313 12034 SNAP RING 3 315 102376 PLANET GEAR 3 102328 PLANET GEAR 3 316 102288 CYLINDRICAL ROLLER BEARING 3 317 102296 THRUST SPACER 6 320 102739 PLANET CARRIER 1 102596 PLANET CARRIER 1 321 102330 INTERNAL RETAINING RING 6 370 102339 THRUST SPACER 1 15
FINAL PLANETARY CARRIER SUB-ASSEMBLY LB400B, RD400B, SD400B, TD400B - 82780 FINAL PLANETARY CARRIER SUB-ASSEMBLY ITEM # PART # DESCRIPTION QTY 413 12034 SNAP RING 5 416 102288 CYLINDRICAL ROLLER BEARING 10 417 102296 THRUST SPACER 10 419 102332 FINAL PLANET GEAR 5 421 102330 INTERNAL RETAINING RING 5 422 101868 FINAL PLANET CARRIER 1 466 102338 THRUST SPACER 1 16
English to Metric METRIC CONVERSION TABLE LINEAR Metric to English inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.) feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.) miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.) AREA inches 2 (sq.in.) X 645.15 = millimeters 2 (mm 2 ) millimeters 2 (mm 2 ) X 0.000155 = inches 2 (sq.in.) feet 2 (sq.ft.) X 0.0929 = meters 2 (m 2 ) meters 2 (m 2 ) X 10.764 = feet 2 (sq.ft.) VOLUME inches 3 (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches 3 (cu.in.) quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.) gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.) inches 3 (cu.in.) X 16.39 = centimeters 3 (cc) centimeters3 (cc) X 0.06102 = inches 3 (cu.in.) feet 3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet 3 (cu.ft.) feet 3 (cu.ft.) X 0.02832 = meters 3 (m 3 ) meters3 (m3) X 35.315 = feet 3 (cu.ft.) fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.) MASS ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.) pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.) tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.) tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.) tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.) PRESSURE inches Hg (60 o F) X 3600 = kilopascals (kpa) kilopascals (kpa) X 0.2961 = inches Hg (60 o F) pounds/sq.in. (PSI) X 6.895 = kilopascals (kpa) kilopascals (kpa) X 0.145 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2 ) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI) pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI) inches H 2O (60 o F) X 0.2488 = kilopascals (kpa) kilopascals (kpa) X 4.0193 = inches H 2 O (60 o F) bars X 100 = kilopascals (kpa) kilopascals (kpa) X 0.01 = bars POWER horsepower (hp) X 0.746 = kilowatts (kw) kilowatts (kw) X 1.34 = horsepower (hp) ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min. TORQUE pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.) pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.) pound-feet (ft.-lbs.) X.1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.) VELOCITY miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h) feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.) feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.) TEMPERATURE o Celsius = 0.556 ( o F - 32) o Fahrenheit = (1.8 o C) + 32 COMMON METRIC PREFIXES mega (M) = 1,000,000 or 106 deci (d) = 0.1 or 10-1 kilo (k) = 1,000 or 10 3 centi (c) = 0.01 or 10-2 hecto (h) = 100 or 10 2 milli (m) = 0.001 or 10-3 deka (da) = 10 or 10 1 micro (m) = 0.000.001 or 10-6 17