an ISO 900:000 Registered Company 964-67 CHEVELLE w/wo AC CONDENSER w/ DRIER 066 SS 90366 REV C //3,64-67 CHEVELLE W/WO AC COND W/DR INST PG OF 0
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER Table of Contents PAGES. COVER. TABLE OF CONTENTS 3. PACKING LIST/PARTS DISCLAIMER 4. INFORMATION PAGE 5. CONDENSER BRACKET INSTALLATION FIGURE & 6. RADIATOR REMOVAL/HOOD LATCH ASSEMBLY/CONDENSER INSTALLATION FIGURE 3 & 4 7. CONDENSER INSTALLATION CONT FIGURES 5 & 6 8. DRIER/SAFETY SWITCH INSTALLATION FIGURES 7 & 8 9. HARDLINE INSTALLATION FIGURES 9 & 0 0. PACKING LIST 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INST PG OF 0
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER No. QTY. PART No. DESCRIPTION.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 6 6 03767-VUC 65980-VCB 073-VUC 849-VUB 860-VUB 866-VUB 86-VUB 33857-VUF 33858-VUF 0967 0966 6497-VCB 643057 3600-VUD 3603-VUD 079-VUS 335-VUW 64359-VCB 850-VUB 85-VUB 890-VUB 85-VUB 85-VUB 4 X 4 PARALLEL FLOW COND. DRIER CLAMP DRIER 0/4 X 3/8 PAN HEAD 0/4 NUT w/star WASHER #4 x 3/4 SHEETMETAL SCREW 5/6 FLAT WASHER #6 O-RING #8 O-RING 64-67 CHEVELLE PS #8 COND/COMP HARDLINE 64-67 CHEVELLE #6 DRIER/COND HARDLINE 64-67 CHEVELLE TOP COND BRKT 64-67 CHEVELLE BOTTOM COND BRKT # RUBBER ADEL CLAMP #4 RUBBER ADEL CLAMP MALE BINARY SWITCH COMPRESSOR LEAD HARDLINE BRKT 0/3 X / PH PAN HEAD SCREW 0/3 NUT W/STARWASHER /4-0 X HEX BOLT /4 X 3/4 FLAT WASHER /4-0 NUT w/star WASHER CONDENSER KIT 066 3 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INSTR PG 3 OF 0
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER 964-67 CHEVELLE THIS KIT WAS DEVELOPED BASED ON THE MEASUREMENTS BELOW, WHICH WERE TAKEN FROM A 967 CHEVELLE w/ FACTORY AIR CORE SUPPORT. ENGINE SIDE OF CORE SUPPORT BATTERY 6 4 / DRIVER SIDE PASSENGER SIDE 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INST PG 4 OF 0 4
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER CONDENSER BRACKET INSTALLATION 0/4 STAR-NUT 0/4 x 3/8 PAN HEAD SCREW 7TH & 8TH HOLE (FROM THE LEFT) TH & 3TH HOLE (FROM THE LEFT) BACK FRONT #8 FITTING FRONT VIEW SIDE VIEW (BOTTOM) #6 FITTING BACK VIEW (BOTTOM) 5 6 7 8 9 0 3 0-4 x 3/8 PAN HEAD SCREW 0-4 STAR-NUT FIGURE BRACKET ATTACHES ON OUTSIDE OF FLANGE 7TH AND TH HOLE MOUNTING BRACKET INSTALLATION INSTALL TOP MOUNTING BRACKETS ON TO CONDENSER USING (4) 0/4 X 3/8 PAN HEAD SCREWS AND (4) 0/4NUTS WITH STAR WASHERS. SEE FIGURE BELOW. NOTE BRACKETS MOUNT THROUGH THE 7TH & 8TH AND TH & 3TH HOLE FROM THE LEFT SIDE OF THE CONDENSER. INSTALL BOTTOM MOUNTING BRACKET ON TO CONDENSER USING () 0/4 X 3/8 PAN HEAD SCREWS AND () 0/4 NUTS WITH STAR WASHERS. SEE FIGURE BELOW. NOTE BRACKET MOUNTS THROUGH THE 7TH & TH HOLE FROM THE RIGHT SIDE OF THE CONDENSER (BACK VIEW). BACK VIEW 7TH & TH HOLE (FROM RIGHT) () 0/4 X 3/8 PAN HEAD SCREWS (4) 0/4 NUT w/ STAR WASHER () 0/4 NUT w/star WASHER #8 FITTING (4)0/4 x 3/8 PAN HEAD SCREW FIGURE 5 #6 FITTING 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INSTR PG 5 OF 0
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER HOOD LATCH ASSEMBLY REMOVE OEM HOOD LATCH ASSEMBLY SEE FIGURE 3 BELOW. FIGURE 3 OEM HOOD LATCH INSTALL CONDENSER AS SHOWN BELOW, LOWER CONDENSER FROM THE BACK SIDE OF THE CORE SUPPORT. (ENGINE COMPARTMENT SIDE) SEE FIGURE 4 BELOW. FIGURE 4 NOTE: THE TOP MOUNTING BRACKET GOES ON THE FRONT SIDE OF THE CORE SUPPORT. 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INST PG 6 OF 0 6
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER SECURE THE BOTTOM PASSENGER SIDE OF THE CONDENSER TO THE CORE SUPPORT USING OEM BOLT. USE DRIVER SIDE MOUNTING HOLE AS GUIDE DRILL 3/6 HOLE ON CORE SUPPORT. SECURE CONDENSER TO CORE SUPPORT USING #4 X 3/4 SHEETMETAL SCREW W/FLAT WASHERS. SEE FIGURE 5 BELOW. FIGURE 5 RE-INSTALL HOOD LATCH ASSEMBLY USING OEM BOLTS, INSTALL OEM BOLTS THROUGH THE HOOD LATCH ASSEMBLY,CONDENSER, BRACKET, AND THROUGH THE CORE SUPPORT. SEE FIGURE 6 BELOW. FIGURE 6 7 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INSTR PG 7 OF 0
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER DRIER/SAFETY SWITCH INSTALLATION MOUNT DRIER ON PASSENGER SIDE INNER FENDERWELL. INSTALL DRIER/DRIER CLAMP TO INNER FENDERWELL USING /4-0 X BOLT WITH () FLAT WASHERS - ON EACH SIDE OF INNER FENDERWELL AND /4-0 HEX NUT WITH STARWASHER. NOTE: W/AC CARS USE LOWER 5/6 OEM EXITING FACTORY HOLE. SEE FIGURE 7. NOTE: W/O AC CARS USE LOWER OEM DIMPLE AS A GUIDE AND DRILL 5/6 HOLE. SEE FIGURE 7. NOTE: BE SURE TO CHECK FLOW ARROW OF DRIER. NOTE: REFRIGERANT FLOW THROUGH DRIER IS IN FROM CONDENSER, OUT TO EVAPORATOR. FLOW ARROW PASSENGER SIDE INNER FENDERWELL IN DRIER GROMMET W/AC FLOW IN USE /4-0 X BOLT W/ () FLAT WASHER & NUT W/STARWASHER FIGURE 7 FLOW OEM DIMPLE W/O AC 5/6 OEM EXISTING FACTORY HOLE W/AC FOR A PROPER SEAL OF FITTINGS: INSTALL SUPPLIED O-RINGS AS SHOWN AND LUBRICATE WITH SUPPLIED OIL. FIGURE 8 #6 O-RING #8 O-RING O -RING M ALE INSERT O -RING, SLIDE OVER MALE INSERT TO SWAGED LIP FEM ALE NUT SUPPLIED OIL FOR O-RINGS HOLD WITH THIS WRENCH TWIST WITH THIS WRENCH LUBRICATE O-RING 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INST PG 8 OF 0 8
964-67 CHEVELLE w/wo AC CONDENSER W/DRIER HARDLINE INSTALLATION LUBRICATE () #6 O-RING (SEE FIGURE 8) AND INSTALL THE #6 DRIER/COND HARDLINE AS SHOWN IN FIGURE 9 BELOW. TIGHTEN FITTINGS AS SHOWN IN FIGURE 8, PAGE 8. #6 O-RING 33857-VUF #6 DRIER/COND HARDLINE 0966 IN FLOW FIGURE 9 #6 O-RING 33857-VUF LUBRICATE #8 O-RING (SEE FIGURE 8) AND INSTALL THE #8 COND/CORE HARDLINE AS SHOWN IN FIGURE 0 BELOW. TIGHTEN FITTINGS AS SHOWN IN FIGURE 8, PAGE 8. HARDLINE BRKT 64359-VCB OEM BOLT FRAME ()ADEL CLAMP # 3600-VUD ()0/3 SCREW AND NUT W/ STARWASHER ADEL CLAMP #4 3603-VUD #8 COND/COMP HARDLINE 0967 INNER FENDERWELL IN FIGURE 0 FLOW 9 #8 O-RING 33858-VUF 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INSTR PG 9 OF 0
No. QTY. PART No. DESCRIPTION.. 3. 4. 5. 6. 7. 8. 9. 0... 3. 4. 5. 6. 7. 8. 9. 0... 3. 6 6 03767-VUC 65980-VCB 073-VUC 849-VUB 860-VUB 866-VUB 86-VUB 33857-VUF 33858-VUF 0967 0966 6497-VCB 643057 3600-VUD 3603-VUD 079-VUS 335-VUW 64359-VCB 850-VUB 85-VUB 890-VUB 85-VUB 85-VUB 964-67 CHEVELLE w/wo AC CONDENSER w/ DRIER 4 X 4 PARALLEL FLOW COND. DRIER CLAMP DRIER 0/4 X 3/8 PAN HEAD 0/4 NUT w/star WASHER #4 x 3/4 SHEETMETAL SCREW 5/6 FLAT WASHER #6 O-RING #8 O-RING 64-67 CHEVELLE PS #8 COND/COMP HARDLINE 64-67 CHEVELLE #6 DRIER/COND HARDLINE 64-67 CHEVELLE TOP COND BRKT 64-67 CHEVELLE BOTTOM COND BRKT # RUBBER ADEL CLAMP #4 RUBBER ADEL CLAMP MALE BINARY SWITCH COMPRESSOR LEAD HARDLINE BRKT 0/3 X / PH PAN HEAD SCREW 0/3 NUT W/STARWASHER /4-0 X HEX BOLT /4 X 3/4 FLAT WASHER /4-0 NUT w/star WASHER CHECKED BY: PACKED BY: DATE: CONDENSER KIT 066 NOTE: IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES. REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES 90366 REV C //3, 64-67 CHEVELLE W/WO AC COND W/DR INST PG 0 OF 0