BREAKER AND SORTER OF ALMONDS MAQUINARIA SEGUÉS S.L. Avda. Santuari s/n 515 SANT RAMON (Lleida) - Spain Tel.: +4 97 5 4 6 Fax: +4 97 5 4 81 www.seguessl.com www.segues.fr segues@seguessl.com export@seguessl.com
MAQUINARIA STR1/50 Combine machine of Breaking Separating STR1/50 is the compact machine both for the shelling of whole shelled product and for the separation of the broken shells, with the capacity of about 1 q/h, compatibly with the quality of the product. It is provided with a cast iron roll, electric motor of 1 Hp and whatever is necessary to ensure a good functioning. The motion transmission is provoked by a unified pitch roller chain. All the metallic parts are painted according to our colors. The line includes the separating machine STR50, composed of a base frame in tubular and a vibrant system controlled by cam. The separating machine has a sizing shaker containing five calibrated frames for the selection of the product. It has an area of aspiration provided with a fan having 5 aspiration channels and a five channel area for the unloading of the product. Schematically, the functioning of a shelling machine is the following: the non-shelled fruit is put into a loading hopper. Then, it enters the shelling line which is composed of a series of knives and a rotor, having a rotation in reverse direction. Colliding with the knives which rotate with the rolls, the shell is broken into different parts. The shell and the kernel come out from the roll through a specific adjustable cage that has splines to expel the product. The product falls on the sizing shaker of the separating machine STR50, on which there are frames with perforated metal sheet of different forms and dimensions, apt at the separation oftheshellfromthekernel.theseparatingmachinestr50 is composed of a sizing shaker and an aspiration fan. Pre-calibrate cage STR1/50 nd Sizing shaker Adjustable roller To the variety and sized 4 Calibrates screens Suction área for a final cleaning of the products Adjustable breaker feed Vibrating motor of the classifier Out put of the nuts and of the Shell fragments Calibration format nd Breakthrough roller 1 Screems 4 Separate products discharge outputs Separation typology Total installed electrical power Length height Empty line Eccentric shaft in the frame by crossbows 4,45 kw.50 mm 1.90 mm.500 mm 700 kg 8, db(a)
Shelling line STR1 + STR50 Bucket elevator Shelling STR1 Calibrator The breaker line STR1 + STR50 with a of 10kg / h depending on the quality of the almonds is composed of: Bucket elevator with bidirectional outlet with the possibility of loading the calibrator or the almond breaker. Calibrator composed of a roller with adjustable cage of sizes obtaining different calibrations. The calibration of the product is recommended to optimize the work of the breaker, decreasing the% of broken almonds. Almond shell breaker (STR1) composed of 1 adjustable cast iron conoidal roller with a series of blades that rotate against a rotational cage in the opposite direction. The fragments of shell and fruit emerge from the roller by a special adjustable cage. Vibrating feed of the classifier Classifier (STR50) with a vibrating casing with 4 perforated screens of different shapes and sizes that will separate the fruit from the mix. The classifier is composed of a tubular bearing structure and an eccentric shaft that transmits the movement to the vibratory housing supported by the transverse bars. The separator is completed with a suction field consisting of a vacuum with channels, which allows the removal of dust and small fragments of shell at the exit of the product Pre-calibrate cage STR1+STR50 Adjustable roller to variety and size 4 calibrated screens Suction área for final cleaning of the product Classifier STR50 Adjustable breaker feed Bucket elevator with dosing blade of the shell fragments outputs of the almonds Calibrating format Breackdown rollers 1 Screens 4 Separate product discharge Separation typology power installed height Empty line Eccentric shaft in the frame supported by leaf springs 6,69 kw 4.100 mm.600 mm.50 mm 1.500 kg 8,8 db(a)
Shelling line STR+ SR50/ Bucket elevator La línea rompedora STR+STR50/ con una producción 60kg/h en función de la calidad de las almendras está compuesta de: - Elevador de cangilones con una tolva de descarga y una pala dosificadora para mejorar la carga del elevador. - Calibradora compuesta de un rodillo con jaula ajustable obteniendo calibrados diferentes. Cada sección de calibración descarga directamente el producto en el correspondiente rodillo de la rompedora. Preliminary calibrator Shelling STR Conveyor belt Classifier STR50/ - Rompedora de la cáscara de las almendras (STR) está compuesta por rodillos conoidales. - Vibrante de salida del producto - Cinta transportadora de acero que alimenta la clasificadora. - Clasificadora (STR50/) con una carcasa vibrante con 5 cribas perforadas de diferentes formas y tamaños que separaran la fruta de la mezcla. El clasificador esta compuesto de una estructura de rodamiento tubular y un vibrador que realiza el movimiento a la caja vibratoria accionada por muelles. - El separador se completa con un campo de succión que consiste en un aspirador con canales, que permite la eliminación de polvo y fragmentos de cáscara de pequeño tamaño a la salida del producto. STR+STR50/ Pre-calibrate cage 1 Calibration format 98 8 Breackdow roller Screens 5 Adjustable roller to the variety and size 5 Calibrate screems Bucket elevator with dosing blade Compact conveyor belt 06 Separate product discharge outputs Separation typology power installed Motor-vibrator of the box supported by spring 60 kg/h 7,48 kw Suction área for final cleaning of the product Out puts of the nuts and 6 of the Shell fragments 950 Length height Empty line wieght 9.50 mm.06 mm.988 mm 1.700-.000 kg
Shering and separating line Bucket elevator direc extration The bucket elevator comprehends a hopper that contains the in-shell product, that falls and loads the bucket, with direct extraction. A measuring palette holds the product and allows the following bucket to position itself for the loading. Then, the bucket unloads its content into a bidirectional head, which can load the calibrator of the shelling machine. The dimensions can vary according to the needs. STR1 E/1 STR1 E/ Preliminary Calibrator The calibrator is a fundamental component of the line because it has the function of dividing the product with the shell into different sizes. By calibrating the product there is the possibility of optimizing the work of the breaker line to reduce the % of broken almonds. It consists of a steel support structure that contains an adjustable roller with cage of up to sizes, obtaining products of different calibers. Each calibration section unloads the product in a hopper with a bag placement system of 5 to 50 kg. STR C/1 Pre-Calibrating cage Calibrate format STR1 E/1 Línea STR1 E/ Línea 60kg/h STR1 E/1 Línea STR1 E/ Línea 60kg/h Elevator exit Flow regulation paddle Loading Volumen Of the hopper Line Intalled Total Electrical power Empty Noise 0,5 m 400 kg/h 0,75 kw - 0,5 m 400 kg/h 0,75 kw Length height Empty line 1.405 mm 1.048 mm.8 mm 168 kg 1.60 mm 1.048 mm.988 mm 168 kg power intalled Length height Empty line 400 kg/h 0,75 kw.60 mm 800 mm.175 mm 05 kg
Sorting table Sorting table with four workstations for the selection of the fruit mixed with shells or shells mixed with fruits. It consists of a vibrant flatbed in steel with carrying structure in structural steel and eccentric shaft. It has a hopper with manual regulation of the load. Shelling machine STR1 Machine to break the shell of the almonds composed of a steel support structure, loading hopper for the containment of the product for an autonomy of one hour, with 1 conical roller with adjustable hammers for the processing of different types of almond calibers and vibrating for the unloading of the peeled product. Operator number Total Electric Power installed height Empty line STR BSM/1 4 0,7 kw.055 mm 1.050 mm 1.110 mm 15 kg STR1 Breackdown roller 1 Potencia Eléctrica power installed height Empty line 1,1 kw 1.80 mm 790 mm.4 mm 59 kg
Shelling machine STR Machine for the shelling of dry fruit. It is made of a carrying structure in stainless steel, loading hopper to contain the product, with an autonomous operating time of one hour, conic rolls with adjustable hammers to process different kinds of calibers, and a vibratory conveyor to discharge the shelled product Línea rompedora y clasificadora Shelling machine STR4 Machine to break the shell of the almonds composed of 1 structure of steel support, a caliper roller with cage adjustable up to sizes obtaining 4 products of different caliber, with 4 conical rollers with adjustable hammers for the processing of different types of sizes and vibrant for the discharge of the peeled product. STR4 Pre-calibrator cage Calibrator format 4 Breackdown rollers 4 50 kg/h power installed,5 kw.645 mm.17 mm height.81 mm STR With Calibrator Pre-calibrator cage 1 Calibrat format Breackdown rollers 60 kg/h power installed 1,87 kw 1.616 mm 1.655 mm height.10 mm Empty line 707 kg
Separating machine STR50 The STR50 Sorter is designed for the classification of the whole fruit of the mix of the different broken shell sizes from the breaker. It consists of a vibrating housing with 4 calibrated frames with perforated sheets of different shapes and sizes in a tubular bearing structure and with an eccentric shaft that transmits the movement to the vibratory housing supported by the transverse bars. In the classifier there are two parts: 1. Sieving: Using special frames.. Suction channels: at the exit of the fruit that through the airflow adjusting blades allow to eliminate the rest of the small shells and dust. Vibrant frames Outputs of discharge of the almonds Discharge outlets of the Shell Separation typology power installed Length wide heigh Empty line STR50 4 Eccentric shaft in frame supported by crossbows,7 kw.50 mm 1.90 mm.500 mm 700 kg Shelling and Separating line Separating machine STR50/ The STR50 / Sorter is designed for the classification of the whole fruit of the mix of the different broken shell sizes from the breaker. It consists of a vibrating housing with 5 calibrated frames with perforated sheets of different shapes and sizes in a tubular bearing structure and a vibrator that transmits the movement to the vibratory box driven by springs. In the classifier there are two parts: 1. Sieving: Using special frames. suction channels: at the exit of the fruit that through the air flow adjustment blades allow to eliminate the rest of the small husks and dust. STR50/ Vibrant 5 frames Outputs of discharge of the almonds Discharge outlest of the Shell Separation typology power installed height Empty line Motor vibrator of the box supported by springs 400 kg/h,74 kw 4.40 mm 1.445 mm.518 mm 777 kg